3
Index
1. Introduction ..............................................................4
1.1 Product Packaging Checklist ..................................................5
1.2 Parts Designation...........................................................7
1.3 Preparation of the CodeMax®.................................................8
1.4 Basic Codemax Setup........................................................9
1.5 Emergency Button .........................................................10
2. Cutter Wheels ............................................................11
2.1 Cutter Wheel Descriptions ...................................................11
2.2 Changing Cutters ..........................................................12
2.3 Resharpening Cutters .......................................................14
3. Holding And Gauging Keys.................................................15
3.1 ViseJaws ................................................................15
3.2 Key Gauges ..............................................................19
3.3 Gauging Methods ..........................................................19
3.3.1 Standard Cylinder Key With Shoulder Gauge Using Jaw A ..................19
3.3.2 Standard Cylinder Key With Shoulder Gauge Using Jaw B . . . . . . . . . . . . . . . . . . 21
3.3.3 Red Full Short Tip Stop Gauging Using Jaw A ............................23
3.3.4 Red Middle Short Tip Stop Gauging Using Jaw A .........................24
3.3.5 Black Horseshoe Tip Stop Gauging Using Jaw B ..........................25
3.3.6 Medeco®–StandardCommercialJaw ..................................26
Using Jaw C (optional equipment)......................................26
3.3.7 Black Horseshoe Full End Tip Stop Gauging Using Jaw A or B ..............27
4. Key Cutting Methods......................................................29
4.1. Stand Alone Key Cutting....................................................30
4.1.1 ......................................................30
4.1.2 Medeco® Keys ......................................................32
4.1.3 After The Key Has Been Cut ..........................................35
4.1.4 Additional Notes
....................................................36
4.2 Computer Assisted Key Cutting ..............................................37
4.3 Micrometer Key Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5. Recalibration Of The CodeMax®...........................................43
5.1 Electronic Calibration ......................................................43
5.1.1 Depth Instructions ...................................................44
5.1.2 Space Instructions ...................................................46
5.1.3 DSD Specific Instructions.............................................48
5.2 Manual Calibration ........................................................50
Space Calibration..........................................................50
5.2.1 Cutting Too Close To The Tip On Keys Gauged From The Tip ...............51
5.2.2 Cutting Too Far From The Tip On Keys Gauged From The Tip ...............53
5.2.3 Cutting Too Far From The Shoulder.....................................55
5.2.4 Cutting Too Close To The Shoulder .....................................57
5.3 Depth Adjustment .........................................................59
6. Updates .................................................................60
7. Troubleshooting ..........................................................61
8. Glossary ................................................................62
9. Exploded Views ..........................................................64
10. Preventive Maintenance, Lubrication, Repairs, and Guarantee ..................68
CodeMax®
Standard Keys
