HPC CodeMax User manual

CodeMax
© 2013 HPC, Inc. • Schiller Park, IL • 60176 • USA • www.hpcworld.com
Computerized Code Cutting Machine
®
No. 1200MAX
No. 1200MAXAA
041013 36012_000_00
Exploded View
&
Parts List Inside

The CodeMax®
Computerized Code Key Machine
This manual and the internal software and data of the CodeMax®described in this manual
are copyrighted by:
HPC, Inc., Schiller Park, Illinois, U. S. A.
The internal software and data is a work fully protected by the United States
Copyright Laws.
Federal Law: This manual or the internal software of the CodeMax®may not be copied,
translated, photocopied, microfilmed, or reproduced in any manner to be machine readable
in any form (in whole or in part), without the express written consent of the
copyright holder.
HPC, Inc.
Schiller Park, Illinois
Copyright 2008
1
CodeMax®

2CodeMax®
X
Visit the CodeMax®web page at
www.hpcworld.com/km/codemax
to learn about your machine.
To watch the videos showing the
important features of the CodeMax®.
Watch Our
Other Videos
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Depth & Space
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of DSD numbers and the key cutting
details for each one.
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and
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CodeMax® Operation Manual.
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CodeMax®
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Version 10 (Upgrades are available).
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Index
1. Introduction ..............................................................4
1.1 Product Packaging Checklist ..................................................5
1.2 Parts Designation...........................................................7
1.3 Preparation of the CodeMax®.................................................8
1.4 Basic Codemax Setup........................................................9
1.5 Emergency Button .........................................................10
2. Cutter Wheels ............................................................11
2.1 Cutter Wheel Descriptions ...................................................11
2.2 Changing Cutters ..........................................................12
2.3 Resharpening Cutters .......................................................14
3. Holding And Gauging Keys.................................................15
3.1 ViseJaws ................................................................15
3.2 Key Gauges ..............................................................19
3.3 Gauging Methods ..........................................................19
3.3.1 Standard Cylinder Key With Shoulder Gauge Using Jaw A ..................19
3.3.2 Standard Cylinder Key With Shoulder Gauge Using Jaw B . . . . . . . . . . . . . . . . . . 21
3.3.3 Red Full Short Tip Stop Gauging Using Jaw A ............................23
3.3.4 Red Middle Short Tip Stop Gauging Using Jaw A .........................24
3.3.5 Black Horseshoe Tip Stop Gauging Using Jaw B ..........................25
3.3.6 Medeco®–StandardCommercialJaw ..................................26
Using Jaw C (optional equipment)......................................26
3.3.7 Black Horseshoe Full End Tip Stop Gauging Using Jaw A or B ..............27
4. Key Cutting Methods......................................................29
4.1. Stand Alone Key Cutting....................................................30
4.1.1 ......................................................30
4.1.2 Medeco® Keys ......................................................32
4.1.3 After The Key Has Been Cut ..........................................35
4.1.4 Additional Notes
....................................................36
4.2 Computer Assisted Key Cutting ..............................................37
4.3 Micrometer Key Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5. Recalibration Of The CodeMax®...........................................43
5.1 Electronic Calibration ......................................................43
5.1.1 Depth Instructions ...................................................44
5.1.2 Space Instructions ...................................................46
5.1.3 DSD Specific Instructions.............................................48
5.2 Manual Calibration ........................................................50
Space Calibration..........................................................50
5.2.1 Cutting Too Close To The Tip On Keys Gauged From The Tip ...............51
5.2.2 Cutting Too Far From The Tip On Keys Gauged From The Tip ...............53
5.2.3 Cutting Too Far From The Shoulder.....................................55
5.2.4 Cutting Too Close To The Shoulder .....................................57
5.3 Depth Adjustment .........................................................59
6. Updates .................................................................60
7. Troubleshooting ..........................................................61
8. Glossary ................................................................62
9. Exploded Views ..........................................................64
10. Preventive Maintenance, Lubrication, Repairs, and Guarantee ..................68
CodeMax®
Standard Keys

1. Introduction
Thank you for purchasing this CodeMax®Machine; we appreciate your business.
The CodeMax® represents the latest development in the industry’s first computerized code
machine. Utilizing cutting edge technology, this version allows for electronic calibration,
DSD modification, and updates installed by your computer.
Please read this manual to become familiar with the features and operation of your
CodeMax®. This machine is updated every year with new information and features. Please
complete and return the enclosed warranty registration card to ensure you receive notice of
future updates.
We are confident your CodeMax®will provide years of service for you. If you have any
questions or comments about this machine (or any HPC products), please contact us.
Thank you,
HPC, Inc.
3999 N. 25th Avenue
Schiller Park, Illinois 60176
U.S.A.
Tel: [phone]
Toll-free in U.S.A. and Canada: 800.323.3295
Fax: [phone]
Email: [email protected]
www.hpcworld.com
4CodeMax®
CodeMax®

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1.1 Product Packaging Checklist
HPC Cutter Wheel (installed) HPC Cutter Wheel HPC Cutter Wheel
(CW-14MC) (CW-1011) (CW-20FM)
HPC Cutter Wheel HPC Cutter Wheel
(CW-47MC) (CW-90MC)
Cutter Wrench Allen Wrench, 5/64" Cutter/Adjustment Wrench Red Tip Gauge
(WRENCH-3) (WRENCH-2) (WRENCH-1) (CM-1054MA)
Horseshoe Tip Gauge DSD List
(CM-1054R) CodeMax®Update &
Restore CD
(MAX-CD)
CodeMax®
CodeMax® Manual
(1200MAX-MAN)
Serial Cable
(CABLE-25S)

Your CodeMax® computerized code machine comes with the following additional items
(see the photos on the previous page):
Qty. Stock No. Description
1 CW-14MC HPC Cutter Wheel (Installed on Machine)
1 CW-1011 HPC Cutter Wheel
1 CW-20FM HPC Cutter Wheel
1 CW-47MC HPC Cutter Wheel
1 CW-90MC HPC Cutter Wheel
1 WRENCH-1 Cutter Shaft/Adjustment Wrench
1 WRENCH-3 Cutter Nut Wrench
1 WRENCH-2 Allen Wrench, 5/64-inch
1 CM-1054R Black Horseshoe Tip Gauge
1 CM-1054MA Red Tip Gauge
1 MAX-CD DSD List, CodeMax®Update and Restore CD
1 1200MAX-MAN CodeMax®Manual
1 — Warranty Registration Card
1 CABLE-25S Serial Cable
6CodeMax®CodeMax®

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1.2 Parts Designation
X
120VAC Motor (CM-1080MA)
240VAC Motor (CM-1070)
Cutter Head (KM-1016)
Power Switch
120VAC (KM-1017)
240VAC (9160-SW)
Shoulder Gauge (CMB-FG)
Cutter Nut (CM-1039MA)
Cutter (Wide Selection
Available)
Wing Nut (EGN-1)
Keypad (MAX-4)
Eccentric Shaft
(CM-1041)
Tip Gauge (CM-1054MA)
Top Jaw (CM-1056MA)
Bottom Jaw
(CM-1055MA)
Emergency Stop Button
(MAX-50)
Pivot Arm (CM-1024X)
Automatic Angler
CodeMax®CodeMax®

1.3 Preparing To Use The CodeMax®Computerized Key Machine
Before using the CodeMax®key machine, read this manual in order to gain a thorough
understanding of all of its capabilities. You will receive peak performance and efficiency
from your machine by fully comprehending all of its functions.
Make sure that the power outlet that the CodeMax®will attach to is properly wired, i.e.,
grounded with correct hot and neutral leads. If the outlet is not wired properly or power
from the available outlet is not regular (i.e., you experience frequent power brownouts), the
CodeMax®may malfunction. While the CodeMax®contains an internal surge protector, it
is recommended that you also use an external surge/brownout protector when operating the
CodeMax®.
8CodeMax®
CodeMax®

9
1.4 Basic CodeMax®Setup
Find a suitable location for the
CodeMax®machine. This should be
an area with good ventilation for the
cutter motor and easy access to the
front and top of the machine for use
and cleaning.
Plug the cord into the back of
the CodeMax®and then into the
appropriate electrical outlet. Turn
on the CodeMax®using the switch
located at the left rear of the
machine.
The display will read “Emergency
Stop Depressed”. Make sure there
is nothing interfering with the
pivot arm, cutter wheel, and motor.
Push the large, red emergency stop
button located at the front of the
CodeMax®until it pops out.
The CodeMax®will go through a brief test
routine to prepare itself for use. The CodeMax®
display will read “CodeMax Ready”, indicating
that the machine is in its main screen and ready
for use.
CodeMax Ready
HPCSoft Version 10.0
CodeMax® CodeMax®