HPE FlexNetwork HSR6600 User manual

HPE FlexNetwork HSR6600 Routers
Installation Guide
Part number: 5200-3489
Document version: 6W106-20170412

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Contents
Preparing for installation ····································································1
Safety recommendations ·············································································································1
Safety symbols ···················································································································1
General safety recommendations ···························································································1
Electricity···························································································································1
Laser safety ·······················································································································1
Router moving ····················································································································2
Examining the installation site·······································································································2
Weight support ···················································································································2
Temperature and humidity·····································································································2
Altitude······························································································································3
Cleanliness ························································································································3
Cooling system ···················································································································3
ESD prevention···················································································································4
EMI ··································································································································5
Lightning protection ·············································································································5
Space ·······························································································································5
Power supply······················································································································6
Accessories ······························································································································7
Installing the router ···········································································8
Installation flow··························································································································8
Check before installation ·············································································································8
Unpacking the router ··················································································································9
Installing the router in a 19-inch rack ······························································································9
Grounding the router················································································································· 11
Installing the ring terminal ··································································································· 11
Connecting the grounding cable ··························································································· 12
Installing a power supply ··········································································································· 13
Installing a FIP module·············································································································· 13
Installing a HIM ······················································································································· 14
Installing a MIM ······················································································································· 15
Installing a CF card ·················································································································· 15
Connecting the power cord ········································································································ 16
Connecting an AC power cord······························································································ 16
Connecting a DC power cord ······························································································· 17
Connecting the router to the network ·················································· 19
Connecting the AUX cable ········································································································· 19
Overview ························································································································· 19
Connecting the AUX cable ·································································································· 19
Connecting an Ethernet cable····································································································· 20
Overview ························································································································· 20
Making an Ethernet cable···································································································· 21
Connecting an Ethernet cable ······························································································ 21
Connecting a fiber cable ············································································································ 22
Transceiver module overview······························································································· 22
Fiber cable overview ·········································································································· 23
Connecting a fiber cable ····································································································· 24
Logging in to the router and configuring basic settings ··························· 25
Login methods ························································································································ 25
Logging in through the console port ····························································································· 25
Preparation ······················································································································ 25
Setting up a configuration environment ·················································································· 25
Setting terminal parameters································································································· 26
Verification before power-on ································································································ 29

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Powering on the router ······································································································· 29
Logging in to the router through Telnet/SSH ·················································································· 29
Logging in to the router through the AUX port ················································································ 29
Displaying the initial configuration································································································ 30
Configuring basic settings ·········································································································· 31
Replacement procedures ································································· 32
Safety recommendations ··········································································································· 32
Replacing a power supply ·········································································································· 32
Replacing a FIP module ············································································································ 32
Replacing a HIM ······················································································································ 33
Replacing a MIM······················································································································ 34
Replacing a CF card················································································································· 34
Replacing a transceiver module ·································································································· 35
Replacing a fan tray·················································································································· 36
Replacing a memory module ······································································································ 37
Memory module structure···································································································· 37
When to replace a memory module ······················································································· 38
Replacing a memory module ······························································································· 38
Hardware management and maintenance ··········································· 40
Displaying hardware information of the router ················································································ 40
Displaying the software and hardware version information of the router········································· 40
Displaying the operational statistics of the router ······································································ 41
Displaying the detailed information about a module ·································································· 41
Displaying the electrical label information of a module ······························································· 42
Displaying the CPU usage of a module ·················································································· 43
Displaying the memory usage of a module·············································································· 43
Displaying the CF card information························································································ 43
Displaying the operational status of the built-in fan ··································································· 44
Displaying the operational status of power supplies ·································································· 44
Displaying the alarming thresholds of a module ·············································································· 45
Configuring a combo interface ···································································································· 45
Combo interface overview ··································································································· 45
Configuration prerequisites·································································································· 45
Configuring a combo interface······························································································ 46
Displaying transceiver module information and alarming information ··················································· 47
Introduction to transceiver modules ······················································································· 47
Displaying transceiver module information ·············································································· 47
Displaying the alarming information or fault detection parameters for a transceiver module ··············· 47
Solving system faults ················································································································ 48
Solving system faults ········································································································· 48
Viewing the system fault solving method ················································································ 48
Saving the current configuration of the router ················································································· 48
Rebooting the router················································································································· 49
Troubleshooting ·············································································51
Router failures························································································································· 51
Power status LEDs are off··································································································· 51
RUN LED is off ················································································································· 51
RUN LED fast flashes ········································································································ 51
ALM LED is steady on or flashes ·························································································· 51
FIP module failure···················································································································· 52
Power supply failures················································································································ 52
Fan failures ···························································································································· 53
Fan tray is absent·············································································································· 53
ALM LED is red················································································································· 53
HIM/MIM failures······················································································································ 54
Configuration system problems ··································································································· 54
No terminal display ············································································································ 54
Garbled terminal display ····································································································· 54
No response from the serial port··························································································· 55

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Password loss························································································································· 55
Examining the state of password recovery capability································································· 55
Dealing with console login password loss when password recovery capability is enabled·················· 56
Dealing with user privilege level password loss when password recovery capability is enabled ·········· 57
Dealing with password loss when password recovery capability is disabled ··································· 58
Cooling system failure··············································································································· 59
Interface module, cable, and connection failure ·············································································· 60
Software upgrade failures ·········································································································· 60
No response from the serial port··························································································· 60
TFTP upgrade failure ········································································································· 60
FTP upgrade failure ··········································································································· 61
Application file missing errors ····································································································· 61
Document conventions and icons ······················································62
Conventions ··························································································································· 62
Network topology icons ············································································································· 63
Support and other resources ····························································64
Accessing Hewlett Packard Enterprise Support ·············································································· 64
Accessing updates ··················································································································· 64
Websites ························································································································· 65
Customer self repair··········································································································· 65
Remote support ················································································································ 65
Documentation feedback ···································································································· 65
Appendix A Chassis views and technical specifications ·························· 67
Chassis views ························································································································· 68
Dimensions and weights············································································································ 69
Storage media························································································································· 69
Power consumption·················································································································· 70
Power supplies specifications ····································································································· 70
AC power supply ··············································································································· 70
DC power supply··············································································································· 71
Fan tray specifications ·············································································································· 72
Port specifications···················································································································· 72
Ports and slots·················································································································· 72
Console port····················································································································· 73
AUX port ························································································································· 73
Management Ethernet port ·································································································· 73
Combo interface················································································································ 74
10 Gbps Ethernet port ········································································································ 75
Flexible interface platform modules······························································································ 76
FIP-10 ··································································································································· 76
FIP-20 ··································································································································· 77
Interface modules ···················································································································· 78
Appendix B LEDs ··········································································· 79
Panel LEDs ···························································································································· 79
HSR6602-G/HSR6602-G TAA panel LEDs ············································································· 79
HSR6602-XG/HSR6602-XG TAA panel LEDs ········································································· 80
FIP LEDs ······························································································································· 82
HIM/MIM LEDs························································································································ 82
Power supply LEDs ·················································································································· 83
Appendix C Cable management ························································84
General cabling requirements ····································································································· 84
Minimum curvature radius of cables ······················································································ 84
Minimum curvature radius of fibers························································································ 84
Labeling cables ······················································································································· 84
Cable management guidelines···································································································· 84
Cable routing example ·············································································································· 87

iv
Appendix D Arranging slots and numbering interfaces···························· 88
Slot arrangement ····················································································································· 88
Available slots for FIP-10/FIP-20 ································································································· 88
Numbering interfaces················································································································ 88
Example ································································································································ 89
Index ···························································································90

1
Preparing for installation
Safety recommendations
Safety symbols
When reading this document, note the following symbols:
WARNING means an alert that calls attention to important information that if not understood or
followed can result in personal injury.
CAUTION means an alert that calls attention to important information that if not understood or
followed can result in data loss, data corruption, or damage to hardware or software.
General safety recommendations
•Make sure the ground is dry and flat and anti-slip measures are in place.
•Keep the chassis and installation tools away from walk areas.
•Make sure the installation site is reliably grounded, and lightning protection and
ESD-prevention are provided.
•Only trained and qualified personnel are allowed to install or service the router.
•Keep accessories, installation tools, and documentation safe.
•Avoid bodily injury. Do not touch any power plug when it is connected.
•Clean up the packaging materials after installation to avoid fire hazard.
Electricity
•Locate the emergency power-off switch in the room before installation. Shut the power off at
once in case accident occurs.
•Make sure the router has been correctly grounded.
•Use an uninterrupted power supply (UPS).
•If there are two power inputs, disconnect the two power inputs to power off the router.
•Do not work alone when the router has power.
•Always verify that the power has been disconnected.
Laser safety
The HPE HSR6600 routers are Class 1 laser devices.
WARNING!
•Do not stare into any fiber port when the router has power. The laser light emitted from the optical
fiber may hurt your eyes.
•Use a fiber test equipment, rather than a microscope or magnifier to observe an operating fiber o
r
port when you test link connectivity or system parameters.

2
Router moving
When you move an HSR6600 router, follow these guidelines:
•Move and unpack the router carefully to avoid router damage.
•Use a safety hand truck when you move a heavy device or multiple devices.
•Before you move the router, remove all the cables, USB devices, mounting brackets, and cable
management brackets.
•If the router needs to be moved over a long distance, remove all the field-replaceable units
(FRUs), such as power supplies, fan trays, and interface modules, and package them
separately, and install the filler panels supplied with router.
•If the router needs to be moved over a short distance, make sure all the FRUs are securely
seated in slot and the screws are fastened.
•When you move or lift the router chassis, support the bottom of the chassis, rather than holding
any FRU. Make sure the accessories of the router are not lost or damaged during router
moving.
Examining the installation site
Weight support
Evaluate the floor loading as compared to the actual weight of the router and its accessories (such as
rack and power supplies), and make sure the floor can support the weight of the rack and the router
chassis. For more information, see “Appendix A Chassis views and technical specifications.”
Temperature and humidity
Maintain appropriate temperature and humidity in the equipment room.
•Lasting high relative humidity can cause poor insulation, electricity leakage, mechanical
property change of materials, and metal corrosion.
•Lasting low relative humidity can cause washer contraction and ESD and bring problems
including loose captive screws and circuit failure.
•High temperature can accelerate the aging of insulation materials and significantly lower the
reliability and lifespan of the router.
For the temperature and humidity requirements of the router, see Table 1.
Table 1 Temperature requirements
Item Temperature
Operating temperature 0°C to 45°C (32°F to 113°F)
Storage temperature –40°C to +70°C (–40°F to +158°F)
Table 2 Humidity requirements
Item Relative humidity
Operating humidity 5%RH to 95%RH
Storage humidity 5%RH to 95%RH

3
Altitude
Table 3 Altitude requirements
Item Altitude
Operating altitude –60 m (–196.85 ft) to 4 km (2.49 miles)
Storage altitude –60 m (–196.85 ft) to 4.5 km(2.8 miles)
Cleanliness
Dust buildup on the chassis might result in electrostatic adsorption, which causes poor contact of
metal components and contact points, especially when indoor relative humidity is low. In the worst
case, electrostatic adsorption can cause communication failure.
Table 4 Dust concentration limit in the equipment room
Substance Concentration limit (particles/cu m)
Dust particles
≤3 x 104
(No visible dust on desk in three days)
NOTE:
Dust particle diameter ≥5 µm
The equipment room must also meet strict limits on salts, acids, and sulfides to eliminate corrosion
and premature aging of components, as shown in Tab le 5.
Table 5 Harmful gas limits in an equipment room
Gas Max. (mg/m3)
SO20.2
H2S 0.006
NH30.05
Cl20.01
Cooling system
The HSR6600 routers use left-to-right airflow for heat dissipation.

4
Figure 1 Airflow (HSR6602-G/HSR6602-G TAA)
•Make sure there is enough space (greater than 10 cm (3.94 in)) around the air intake and outlet
vents on the router for good ventilation.
•Make sure the installation site has a good cooling system.
ESD prevention
CAUTION:
•Check the resistance of the ESD wrist strap for safety. The resistance reading should be in the
range of 1 to 10 megohm (Mohm) between human body and the ground.
•The HSR6600 does not provide any ESD wrist strap. Prepare it yourself.
To prevent electrostatic discharge (ESD), note the following guidelines:
•Make sure the router and rack are reliably grounded.
•An anti-static floor is installed and reliably grounded.
•Maintain the humidity and temperature at a proper level in the equipment room. For more
information, see “Temperature and humidity.”
•Always wear an ESD wrist strap and ESD cloth when touching a circuit board, interface module,
or transceiver module.
•Place the removed memory module, CF card, FIP, HIM, or MIM on an antistatic workbench, with
the face upward, or put it into an antistatic bag.
•Touch only the edges, instead of electronic components when observing or moving a removed
memory module, CF card, HIM, or MIM.
To use the ESD wrist strap, perform the following steps:
1. Wear the wrist strap on your wrist.
2. Lock the wrist strap tight around your wrist to keep good contact with the skin.
3. Attach the ESD wrist strap to the alligator clips.
4. Attach the alligator clips to the rack post.
5. Make sure the rack is reliably grounded.

5
Figure 2 Attaching an ESD wrist strap
(1) ESD wrist strap (2) Lock
(3) Alligator clip
EMI
All electromagnetic interference (EMI) sources, from outside or inside of the router and application
system, adversely affect the router in the following ways:
•A conduction pattern of capacitance coupling.
•Inductance coupling.
•Electromagnetic wave radiation.
•Common impedance (including the grounding system) coupling.
To prevent EMI, use the following guidelines:
•If AC power is used, use a single-phase three-wire power receptacle with protection earth (PE)
to filter interference from the power grid.
•Keep the router far away from radio transmitting stations, radar stations, and high-frequency
devices.
•Use electromagnetic shielding, for example, shielded interface cables, when necessary.
Lightning protection
To protect the router from lightning better, do as follows:
•Make sure the chassis is reliably grounded.
•Make sure the grounding terminal of the AC power receptacle is reliably grounded.
Space
For easy installation and maintenance, follow these space requirements:
•Reserve a minimum of 1 m (3.28 ft) of clearance between the rack and walls or other devices.

6
•For heat dissipation, make sure the headroom in the equipment room is no less than 3 m (9.84
ft).
•Make sure the rack has enough space to accommodate the router. See Table 6 for rack
requirements. For more information about chassis dimensions, see "Appendix A Chassis views
and technical specifications."
Table 6 Router dimensions and rack requirements
Model Chassis dimensions Rack requirements
HSR6600
•Height—88 mm (3.46 in)/2 RU
•Width—440 mm (17.32 in)
•Depth—566 mm (22.28 in)
{480 mm (18.90 in) for the
chassis
{61 mm (2.40 in) for the front
mounting brackets and cable
management brackets
{27 mm (1.06 in) for the fan tray
handle at the chassis rear
•A minimum of 65 mm (2.56 in)
between the front rack posts and the
front door.
•A minimum of 533 mm (20.98 in)
between the front rack posts and the
rear door.
As a best practice, use a rack a
minimum of 0.8 m (2.62 ft) in depth.
NOTE:
The signal cables and power cords are routed through the front of the chassis. If you use power
cords that has a conductor cross-section area of a minimum of 16 sq mm (0.02 sq in), leave more
space between the front rack posts and the front door as appropriate.
Power supply
Perform the following steps to satisfy the power supply requirements of the HSR6600 routers:
1. Calculate the system power consumption.
The system power consumption of the HSR6600 routers depends on the number and type of
interface modules, and fan tray power consumption. For the power consumption of the router,
see “Appendix A Chassis views and technical specifications.”
2. Select power supplies according to the system power consumption.
To ensure normal operation of the router, make sure the maximum output power of the power
supplies is greater than the system power consumption of the router. After determining the
system power consumption, you can select power supplies as needed. For power supply
specifications, see “Appendix A Chassis views and technical specifications.”
3. Verify that the power source on the installation site satisfies the power input of the power
supplies.
Make sure the power source of the installation site is steady and can satisfy the input
requirements of the power supplies and parameters such as rated voltage.

7
Accessories
Console cable
(supplied with
router)
3 m (9.84 ft)
grounding cable
(supplied with
router)
Rear mounting
bracket (supplied
with router)
Front mounting
bracket and cable
management
bracket (supplied
with router)
Load-bearing
screw (supplied
with router)
Rubber feet
(supplied with
router)
M6 screw
(user-supplied)
Cage nuts
(user-supplied)
ESD wrist strap
(user-supplied)
Cable tie
(user-supplied)
Insulation sheath
(user-supplied)
Ring terminal
(user-supplied)

8
Installing the router
NOTE:
The fan tray, power supplies, FIPs, and interface modules are hot swappable.
Installation flow
Figure 3 HSR6600 installation flow
Check before installation
Follow these guidelines to prepare for installing an HSR6600 router:
•Make sure you have read “Preparing for installation” carefully and the installation site meets all
the requirements.
•Prepare a 19-inch rack.
•Make sure the rack is sturdy and securely grounded.
•Make sure there is sufficient clearance around the rack for heat dissipation and installation.
•Make sure there is no debris inside or around the rack.
•Move the router to a place near the rack.

9
IMPORTANT:
To mount multiple devices in the rack, place the heaviest one at the bottom of the rack.
Unpacking the router
Unpack the router as shown in Figure 4.
Figure 4 Unpacking the router
Installing the router in a 19-inch rack
Before you install the router to a rack, wear an ESD wrist strap. For how to wear an ESD wrist strap,
see “ESD prevention.” The HSR6600 Routers are installed in the same way. The HSR6602-G is
used as an example in this section.
To install the router in a rack:
1. Mark the positions of cage nuts on the front rack posts by using a front mounting bracket and
mark the positions of cage nuts on the rear rack posts by using a rear mounting bracket.
See Figure 5.
Figure 5 Marking the positions of the cage nuts
2. Insert one edge of a cage nut into the hole, and use a flat-blade screwdriver to compress the
other edge of the cage nut to push the cage nut fully into the hole.
1RU
2RU
21

10
Figure 6 Installing cage nuts
3. Install the cable management brackets. See Figure 7.
Figure 7 Installing the front mounting brackets and load-bearing screws
4. Install the router to the rack.
CAUTION:
This task requires at least two people.

11
Figure 8 Installing the router to the rack
Grounding the router
Installing the ring terminal
No ring terminal is supplied with the grounding cable. You must install one yourself.
To install the ring terminal:
1. Cut the grounding cable as appropriate for connecting to the grounding strip, and strip 5 mm
(0.20 in) of insulation sheath by using a wire stripper.
2. Insert the bare metal part through the black insulation covering into the end of the ring terminal.
3. Crimp the metal part of the cable to the ring terminal with a crimper.
4. Cover the joint with the insulation covering, and heat the insulation covering with a blow dryer to
completely cover the metal part.
Move the rear mounting brackets upwards
along the rack posts until they make close
contact with the load-bearing screws
43
21
Attach the front mounting brackets to the
front rack posts
Attach the rear mounting brackets to the rear
rack posts
Move the router to an appropriate location in
the rack

12
Figure 9 Installing the ring terminal
Connecting the grounding cable
1. Remove the grounding screw from the rear panel of the router chassis.
2. Attach the grounding screw to the ring terminal of the grounding cable.
3. Use a screwdriver to fasten the grounding screw into the grounding screw hole.
4. Attach the ring terminal on the other end of the grounding cable to the grounding strip.
Table 7 Connecting the grounding cable

13
Installing a power supply
CAUTION:
Do not install AC and DC power supplies on the same router.
Before you install a power supply, make sure the power switch is off and the router is reliably
grounded. The procedures for installing an AC power supply and a DC power supply are the same.
The following uses an AC power supply as an example.
1. Locate the slot to install the power supply.
{To install the power supply to slot PWR1, go to step 2.
{To install the power supply to slot PWR2, use a Phillips screwdriver to remove the filler
panel from the slot first. Keep the filler panel safe for future use.
2. Correctly orient the power supply with the power supply slot (see Figure 10), grasp the handle
of the power supply with one hand and support its bottom with the other, and slide the power
supply slowly along the guide rails into the slot.
3. Fasten the captive screws on the power supply with a Phillips screwdriver.
Figure 10 Installing the power supply
NOTE:
For the power supply LED description, see “Appendix B LEDs.”
Installing a FIP module
NOTE:
Before you install a FIP module, make sure the ejector levers are in the open position away from the
FIP module panel.
The following uses a FIP-20 as an example.
1. Locate the slot to install the FIP module, and remove the filler panel.
2. Use a Phillips screwdriver to loosen the captive screws on the filler panel, and remove the filler
panel. Keep the filler panel safe for future use.
3. Use even pressure to gently push the FIP module into the slot along the slide rails until
positioning pins on the backplane are seated in the positioning holes, and then push the ejector
levers inward to lock the FIP module in position.
4. Fasten the captive screws on the FIP module with a Philips screwdriver.

14
Figure 11 Installing a FIP module
NOTE:
•For more information about the FIP LEDs, see “Appendix B LEDs.”
•Do not insert or remove a HIM/MIM into or from a FIP module when the RUN LED on the FIP is
flashing fast. Otherwise, an exception may occur.
Installing a HIM
NOTE:
•Only the FIP-20 supports HIMs.
•Before you install a HIM, make sure the ejector levers are in the open position away from the HIM
module panel.
To install a HIM:
1. Locate the slot to install the HIM on the FIP module.
A HIM occupies two slots of the FIP module.
2. Loosen the captive screws on a filler panel with a Phillips screwdriver, and then use a flat-blade
screwdriver to prize the filler panel to remove it from the router.
Repeat the same step to remove the other filler panel. Keep the filler panels safe for future use.
3. Use even pressure to push the HIM slowly along the slide rails into the slot, and then pull the
levers inward.
4. Use a Phillips screwdriver to fasten the captive screws on the HIM.
Figure 12 Installing a HIM