HS-Technik BTC-24 User manual

OPERATING INSTRUCTIONS
BTC-24
- Original operang instrucons -
I/O-Port extension for BTC-O-xx
Issue date: July 2021
NOTE
In case of doubt, the original German version
of the operang instrucons applies.

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1 Operang principles
1.1 Scope of delivery 4
1.2 General informaon 4
1.3 Signs and symbols used 5
1.4 Structure of the warnings 6
1.5 Technical terms and abbreviaons used 6
1.6 Intended use 7
1.7 Improper use 7
1.8 Dues of the operator 7
1.9 Dues of personnel 8
1.10 Training of personnel 8
1.11 Guarantee and liability 8
1.12 Copyright 9
2 General safety informaon for power tools
3 Important informaon about this device
3.1 Structural modicaons 11
3.2 Cleaning the device and disposal 11
4 Start-up and use
4.1 Device structure 13
4.2 Start-up of the BTC-24 14
4.2.1 Assembly of the BTC-24 14
4.2.2 Connecon to the BTC 14
4.3 Funconal designaon of I/O's 15
4.4 Interface to digital input modules 16
4.5 Interface to relay output modules 17
4.6 Maintenance and servicing 18
5 Storage
6 Technical data
7 Troubleshoong and Fault repair
CE Declaraon of conformity
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Table of contents

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1 Operang principles
Dear customers,
thank you for choosing a HS-Technik GmbH product.
This quality product „Made in Germany“ fulfils the highest requirements with regard to
performance, quality and accuracy. When used correctly the product will undoubtedly
perform very well for many years.
These operating instructions contain information on safety and for the operation of the
BTC-24. In addition it contains information on the dimensions and technical data. We
would be happy to assist you with additional information or to answer your questions.
Our technical support and our technicians would be happy to assist you.
1.1 Scope of delivery
• BTC-24 extension
• Cable for power supply
• Ethernet cable
• Operang instrucons
1.2 General informaon
Read the device operang manual before inial operaon. Please pay parcular aenon
to Chapter 2 „General Safety Notes“.
This manual should make it easier for the operator to get used to the device and of
its intended applicaon possibilies. The operang instrucons include important
informaon related to the safe and proper operaon of the device. Compliance with
these instrucons helps you to:
• Avoid dangers
• Avoid repair costs and downmes
• Increase the reliability and the lifespan of the product.

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This manual must be read and applied by every person who is assigned to conduct work
using this device.
In addion to this operang instrucons the applicable regulaons on accident prevenon
and environmental protecon should be observed.
NOTE
Aer reading, keep the operang instrucons in a place accessible to every
operator. If you have any further quesons, please feel free to contact us.
1.3 Signs and symbols used
The following signs and symbols will be used in this manual, or on the product:
Symbol Explanaon
Read this operang manual
do not dispose of with household waste
EU conformity marking
®Registered trademark
use only indoors
Protecon class II
Intrinsically safe transformer
Direct current
Universal Recycling Symbol

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1.4 Structure of the warnings
The warnings are structured as follows:
DANGER
Indicates an immediate dangerous situaon that can lead to serious or even
deadly injuries and/or that could seriously damage or even destroy the device.
WARNING
Indicates a potenally dangerous situaon that can lead to serious injuries
and/or damage to the device.
NOTE
Important and useful informaon on using this device.
1.5 Technical terms and abbreviaons used
Abbreviaon Meaning
°C Degrees Celsius, temperature
AC Alternate current
Hz Hertz, Frequency
mNN Meters above sea level, height
SN Serial number
VVolts, electrical voltage
W Was, electrical power

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1.6 Intended use
This device was designed to expand the BTC-Tool Controller with digital in- and outputs.
WARNING
Intended use also includes
• following all indicaons of the operang instrucons and
• observance of inspecon and maintenance works.
Any other use or use beyond that is considered improper use. HS-Technik GmbH is not
liable for any damage resulng from this.
1.7 Improper use
DANGER
The use of this device for other purposes is not permied. Improper use or
incorrect accessories can lead to dangers with unforeseeable consequences.
We accept no liability for damage and malfuncons resulng from non-observance of
these operang instrucons and improper use.
1.8 Dues of the operator
The operator commied to only allow people who are familiar with the basic regulaons
on work safety and accident prevenon and who have been trained on how to use the
device at the workplace and to work with this device.
The safety awareness of the personnel while working will be reviewed at regular intervals.

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1.9 Dues of personnel
Prior to its use all people who work with this device are obligated to inform themselves of
the applicable workplace safety and accident prevenon regulaons for this device and to
observe them.
1.10 Training of personnel
Only trained and instructed personnel should work with this device. The responsibilies of
the personnel must be clearly dened. Trainees may only work with this device under the
supervision of an experienced person.
1.11 Guarantee and liability
Guarantee and liability claims for personal injury and property damage are excluded, if
caused by one or more of the following:
• improper use
• failure to observe these operang instrucons
• improper installaon, commissioning, operaon and maintenance of the device
• Operang the device with defecve safety devices or improperly installed, or non-func-
oning safety and protecve devices
• Failure to observe the informaon in the operang instrucons regarding transport,
storage, assembly, commissioning, operaon and maintenance of the device
• unauthorised structural modicaons to the device
• improperly performed repairs
• catastrophes due to external inuences and acts of God

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1.12 Copyright
These operating instructions are intended solely for the operator and its personnel.
They contain guidelines and information which may not be fully, or partially
• reproduced
• distributed or
• otherwise shared.
The copyright of these operating instructions is retained by HS-Technik GmbH.
Manufacturer’s address:
Im Martelacker 12
D-79588 Efringen-Kirchen
Telephone: [phone] - 91 11-0
Fax: [phone] - 91 11-90
E-mail: [email protected]
Internet: www.hs-technik.com

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2 General safety informaon for power tools
DANGER
Read all the safety information, instructions, illustrations and technical data
which is provided with this device. Failure to follow the instructions below
may result in electric shock, fire and/or serious injury.
WARNING
This device was manufactured in according with current state-of-the-art
technology and recognised technological safety guidelines. However, its use
may jeopardise the health and life of the user or third pares, or risk damage
to other property.
WARNING
The workplace must only be used in accordance with its intended use and in
technically perfect condion.
NOTE
Keep all safety informaon and instrucons for the future.
NOTE
Only have your device repaired by qualied professional sta and only with
original replacement parts which are available at HS-Technik GmbH. This
ensures that the safety of the device is maintained.

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3 Important informaon about this device
3.1 Structural modicaons
No changes, addions or conversions to the device may be made without the approval of
the manufacturer.
All conversion measures require wrien permission and conrmaon by HS-Technik
GmbH.
WARNING
In the event of the replacement of wear and tear parts only original
replacement parts may be used.
3.2 Cleaning the device and disposal
NOTE
Observe the following information for cleaning your device. Incorrect cleaning
supplies or improper procedures when cleaning can lead to damage to the
device.
Do not use any degreasing or corrosive cleaning supplies and no water. Do not spray any
cleaning supplies, solvents or easily ammable materials into the openings of the housing!
Substances and materials used must be handled and disposed of properly, parcularly
when cleaning with solvents.

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4 Start-up and use
DANGER
Risk of injury from damaged devices
Damaged devices can lead to injuries or damages.
• All damaged parts must be repaired before use.
Risk of injury from falling devices
Falling devices can lead to injuries or damages.
• Avoid dropping the device.
Risk of injury due to improper use
Improper use can lead to injuries or damage.
• Use the device only for the intended purposes.
NOTE
Maintain your device with care. Follow the operating instructions during
maintenance and cleaning.
NOTE
Do not drop the device, and do not let any other objects fall onto the device.
Protect it from impacts.
NOTE
Ensure that the device does not come into contact with splashing water or oil.

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4.1 Device structure
1. Power supply
2. Main switch
3. Subnet connecon
4. Customer cable inlet
5. LED state displays
6. Power supply display
5
3
1
2
6
4

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4.2 Start-up of the BTC-24
4.2.1 Assembly of the BTC-24
The BTC-24 is intended for wall mounng. This requires 4xM5 mounng screws.
Specicaons in mm
Not shown to scale
NOTE
Please install the controller so that the connecon socket is easily accessible
in order to ensure a quick and safe disconnecon from the network in an
emergency.
4.2.2 Connecon to the BTC
The expansion module is connected to the BTC controller using the communication cable
provided. The BTC must have a corresponding features to use the digital inputs and
outputs.

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4.3 Funconal designaon of I/O's
Fixed mapping of controls, internally programmed by optional feature of BTC.
Other functionalities available on demand.
Posion Module Input Bit No 2× 6 digital inputs
31
DI 1 0
Selecon Programm-No. 0...15
0...15 → 1...16
(max. 16)
DI 2 1
DI 3 2
DI 4 3
DI 5 4
No. of screws / rivets
0...15 → 1...16
(max. 16)
DI 6 5
4 2
DI 1 0
DI 2 1
DI 3 2 Selecon Tool-No., 0...3
0...3 → 1...4
(max. 4)
DI 4 3
DI 5 4 abort
DI 6 5 start
Posion Module Output Bit No. 3× 2 relay NO/NC contacts
5 1 NO/NC 1 0 ready
NO/NC 2 1 preset accepted
6 2
NO/NC 1 2 aborted
NO/NC 2 3result IO
73
NO/NC 1 4 result NIO
NO/NC 2 5 error

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4.4 Interface to digital input modules
Pinout
Connection example

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4.5 Interface to relay output modules
Pinout
Connection example

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4.6 Maintenance and servicing
Apart from the regular cleaning and the visual inspecon for damages the device is nearly
maintenance-free.

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5 Storage
Observe the following informaon when storing the BTC-24:
• Store the device in a dry environment protected against splashing water.
• Store the device in a well venlated space and protected against exposure to dust.
• Ensure that the storage environment is free of aggressive chemicals and vapours.

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Descripon BTC-24
Dimensions L × W × H 260 × 90 × 175 mm
Weight approx. 2.2 kg
Fastening wall mount
Protecon class IP20
Operang condions 0 … 40 °C / 32 … 104 °F, 20 … 60 % RH, non-condensing
Transportaon and storage -20 … 60 °C / -4 … 140 °F, 0 … 75 % RH, non-condensing
Voltage supply 110 … 240 VAC mains supply, max. 15 W
Inputs 12x 20 … 28 VDC, ca. 4 mA
Outputs 6x potenal free relay NO/NC contacts
max. 30 VDC / 240 VAC, max. 5 A
6 Technical data
Specicaons in mm
Not shown to scale