HS-Technik BTC-PN User manual

OPERATING INSTRUCTIONS
BTC-PN/PB Extension
- Original operang instrucons -
HST-BTC-PN/PB
Issue date: October 2021
NOTE
In case of doubt, the original German version
of the operang instrucons applies.

- 2 -

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1 Operang principles
1.1 Scope of delivery 4
1.2 General informaon 5
1.3 Signs and symbols used 6
1.4 Structure of the warnings 6
1.5 Technical terms and abbreviaons used 7
1.6 Intended use 7
1.7 Improper use 8
1.8 Dues of the operator 8
1.9 Dues of personnel 8
1.10 Training of personnel 8
1.11 Guarantee and liability 9
1.12 Copyright 10
2 General safety informaon for power tools
3 Important informaon about this device
3.1 Structural modicaons 12
3.2 Cleaning the device and disposal 12
4 Start-up and use
4.1 Device structure 14
4.2 Start-up of the BTC-PN/PB 15
4.2.1 Assembly of the BTC-PN/PB 15
4.2.2 Connecon to the corporate network 15
4.3 Display nocaon 16
4.4 Maintenance and servicing 18
4.5 Cleaning 18
5 Storage
6 Technical data
7 Troubleshoong and Fault repair
CE Declaraon of conformity
Table of contents
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1 Operang principles
Dear customers,
thank you for choosing a HS-Technik GmbH product.
This quality product „Made in Germany“ fulfils the highest requirements with regard to
performance, quality and accuracy. When used correctly the product will undoubtedly
perform very well for many years.
These operating instructions contain information on safety and for the operation of the
BTC-PN/PB. In addition it contains information on the dimensions and technical data. We
would be happy to assist you with additional information or to answer your questions.
Our technical support and our technicians would be happy to assist you.
1.1 Scope of delivery
• BTC-PN/PB extension
• Communicaon cable with M8 Connectors
• Cable for power supply
• Operang instrucons

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1.2 General informaon
Read the device operang manual before inial operaon. Please pay parcular aenon
to Chapter 2 „General Safety Notes“.
This manual should make it easier for the operator to get used to the device and of
its intended applicaon possibilies. The operang instrucons include important
informaon related to the safe and proper operaon of the device. Compliance with
these instrucons helps you to:
• Avoid dangers
• Avoid repair costs and downmes
• Increase the reliability and the lifespan of the product.
This manual must be read and applied by every person who is assigned to conduct work
using this device.
In addion to this operang instrucons the applicable regulaons on accident prevenon
and environmental protecon should be observed.
NOTE
Aer reading, keep the operang instrucons in a place accessible to every
operator. If you have any further quesons, please feel free to contact us.

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1.3 Signs and symbols used
The following signs and symbols will be used in this manual, or on the product:
Symbol Explanaon
Read this operang manual
Do not dispose of with household waste
EU conformity marking
®Registered trademark
Use only indoors
Universal Recycling Symbol
1.4 Structure of the warnings
The warnings are structured as follows:
DANGER
Indicates an immediate dangerous situaon that can lead to serious or even
deadly injuries and/or that could seriously damage or even destroy the device.
WARNING
Indicates a potenally dangerous situaon that can lead to serious injuries
and/or damage to the device.
NOTE
Important and useful informaon on using this device.

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1.5 Technical terms and abbreviaons used
Abbreviaon Meaning
°C Degrees Celsius, temperature
AC Alternate current
Hz Hertz, Frequency
mNN Meters above sea level, height
SN Serial number
VVolts, electrical voltage
W Was, electrical power
1.6 Intended use
This device was designed to connect the BTC-Tool Controller to a higher-level system via
Profinet/Profibus.
WARNING
Intended use also includes
• following all indicaons of the operang instrucons and
• observance of inspecon and maintenance works.
Any other use or use beyond that is considered improper use. HS-Technik GmbH is not
liable for any damage resulng from this.

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1.7 Improper use
DANGER
The use of this device for other purposes is not permied. Improper use or
incorrect accessories can lead to dangers with unforeseeable consequences.
We accept no liability for damage and malfuncons resulng from non-observance of
these operang instrucons and improper use.
1.8 Dues of the operator
The operator commied to only allow people who are familiar with the basic regulaons
on work safety and accident prevenon and who have been trained on how to use the
device at the workplace and to work with this device.
The safety awareness of the personnel while working will be reviewed at regular intervals.
There is also a need to take safety measures for operator protection based on an estimate
of the vibration exposure during actual conditions of use.
1.9 Dues of personnel
Prior to its use all people who work with this device are obligated to inform themselves of
the applicable workplace safety and accident prevenon regulaons for this device and to
observe them.
1.10 Training of personnel
Only trained and instructed personnel should work with this device. The responsibilies of
the personnel must be clearly dened. Trainees may only work with this device under the
supervision of an experienced person.

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1.11 Guarantee and liability
Guarantee and liability claims for personal injury and property damage are excluded, if
caused by one or more of the following:
• improper use
• failure to observe these operang instrucons
• improper installaon, commissioning, operaon and maintenance of the device
• Operang the device with defecve safety devices or improperly installed, or non-func-
oning safety and protecve devices
• Failure to observe the informaon in the operang instrucons regarding transport,
storage, assembly, commissioning, operaon and maintenance of the device
• unauthorised structural modicaons to the device
• improperly performed repairs
• catastrophes due to external inuences and acts of God

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1.12 Copyright
These operating instructions are intended solely for the operator and its personnel.
They contain guidelines and information which may not be fully, or partially
• reproduced
• distributed or
• otherwise shared.
The copyright of these operating instructions is retained by HS-Technik GmbH.
Manufacturer’s address:
Im Martelacker 12
D-79588 Efringen-Kirchen
Telephone: [phone] - 91 11-0
Fax: [phone] - 91 11-90
E-mail: [email protected]
Internet: www.hs-technik.com

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2 General safety informaon for power tools
DANGER
Read all the safety information, instructions, illustrations and technical data
which is provided with this device. Failure to follow the instructions below
may result in electric shock, fire and/or serious injury.
WARNING
This device was manufactured in accordance with current state-of-the-art
technology and recognised technological safety guidelines. However, its use
may jeopardise the health and life of the user or third pares, or risk damage
to other property.
WARNING
The workplace must only be used in accordance with its intended use and in
technically perfect condion.
NOTE
Keep all safety informaon and instrucons for the future.
NOTE
Only have your device repaired by qualied professional sta and only with
original replacement parts which are available at HS-Technik GmbH. This
ensures that the safety of the device is maintained.

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3 Important informaon about this device
3.1 Structural modicaons
No changes, addions or conversions to the device may be made without the approval of
the manufacturer.
All conversion measures require wrien permission and conrmaon by HS-Technik
GmbH.
WARNING
In the event of the replacement of wear and tear parts only original
replacement parts may be used.
3.2 Cleaning the device and disposal
Substances and materials used must be handled and disposed of properly, parcularly
when cleaning with solvents.

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4 Start-up and use
DANGER
Risk of injury from damaged devices
Damaged devices can lead to injuries or damages.
• All damaged parts must be repaired before use.
Risk of injury from falling devices
Falling devices can lead to injuries or damages.
• Avoid dropping the device.
Risk of injury due to improper use
Improper use can lead to injuries or damage.
• Use the device only for the intended purposes.
NOTE
Maintain your device with care. Follow the operating instructions during
maintenance and cleaning.
NOTE
Do not drop the device, and do not let any other objects fall onto the device.
Protect it from impacts.
NOTE
Ensure that the device does not come into contact with splashing water or oil.

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4.1 Device structure
1. Power supply
2. Main switch
3. Subnet connecon
4. a) ProBus connecon
b) ProNet connecon
5. LED state displays
6. Power supply display
5 5
33 4a 4b
1
2
6 6

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4.2 Start-up of the BTC-PN/PB
4.2.1 Assembly of the BTC-PN/PB
The BTC-PN/PB is intended for wall mounng. This requires 4xM5 mounng screws.
180
158
186
36,5
55
91
150
162
100
180
NOTE
Please install the controller so that the connecon socket is easily accessible
in order to ensure a quick and safe disconnecon from the network in an
emergency.
4.2.2 Connecon to the corporate network
A detailed software description is described in the separate document „Docu BTC Profinet
Profibus“. You can request this at the following email address: [e-mail]

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4.3 Display nocaon
Probus
LED State Status
ONLINE o not online
green blinking online
OFFLINE o not online
red light oine
NOT USED - -
FIELDBUS DIAG o no diagnosis available
red blinking 1Hz conguraon error
red blinking 2Hz user parameter error
red blinking 4Hz Inializaon error
SUBNET STATUS1o o
green blinking Running correctly, but one or more transacon
errors occurred
green light RUN
red light Transacon error / meout or subnet stopped
DEVICE STATUS o o
switch red/green Incorrect or missing conguraon
green light inializaon
green blinking RUN
red light Bootloader Modus2
red blinking If the Device Status LED ashes and the sequence
starts with the red LED ashing once or several
mes, please note the sequence paern and contact
support.
1This LED lights up green when all transacons have been acve at least once. This includes all transacons that use State Change or State Change
on Trigger. When a transacon mes out, this LED will glow red.
²The gateway is in bootloader mode and the rmware needs to be restored in order for it to funcon properly. In this case, please contact our
service: [e-mail]

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Pronet
LED State Status
COM.STATUS o Oine - no connecon with the IO-controller
green light Online RUN - connecon with IO-controller established
(IO-controller in RUN-Mode)
green blinking Online STOP - connecon with IO-controller established
(IO-controller in STOP-Mode)
MOD:STATUS o o or not inialized
green light Inialized, no error
green 1x blinking Diagnosc data available
green 2x blinking Flashing, used by engineering tools for idencaon
red 1x blinking Conguraon error (too many modules / submodules
or I/O size/conguraon dierent)
red 3x blinking No staon name entered in the IP address
red 4x blinking Internal error
LINK o No connecon or switched o
green light connected
green blinking Receipt/transmission of data
NOT USED - -
SUBNET STATUS1o o
green blinking Running correctly, but one or more transacon errors
occurred
green light RUN
red light Transacon error / meout or subnet stopped
DEVICE STATUS o o
switch red/green Incorrect or missing conguraon
green light inializaon
green blinking RUN
red light Bootloader Modus²
red blinking If the Device Status LED ashes and the sequence starts
with the red LED ashing once or several mes, please
note the sequence paern and contact support.
1This LED lights up green when all transacons have been acve at least once. This includes all transacons that use State Change or State Change
on Trigger. When a transacon mes out, this LED will glow red.
²The gateway is in bootloader mode and the rmware needs to be restored in order for it to funcon properly. In this case, please contact our
service: [e-mail]

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4.4 Maintenance and servicing
Apart from the regular cleaning and the visual inspecon for damages the device is nearly
maintenance-free.
4.5 Cleaning
NOTE
Observe the following information for cleaning your device. Incorrect cleaning
supplies or improper procedures when cleaning can lead to damage to the
device.
Do not use any degreasing or corrosive cleaning supplies and no water. Do not spray any
cleaning supplies, solvents or easily ammable materials into the openings of the hous-
ing!

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5 Storage
Observe the following informaon when storing the BTC-PN/PB:
• Store the device in a dry environment protected against splashing water.
• Store the device in a well venlated space and protected against exposure to dust.
• Ensure that the storage environment is free of aggressive chemicals and vapours.

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Descripon BTC-PN/PB
Operang voltage 110 ... 240 VAC
Grid frequency 50 ... 60 Hz
Power consumpon max. 15 W
Connector type Typ F
Operang altude < 2000 mNN
Operang temperature 10 - 40 °C
Storage temperature 0 - 50 °C
Dimensions w/o antenna (L × W × H) 180 × 150 × 91 mm
Weight approx. 1.6 kg
6 Technical data
Specicaons in mm
Not shown to scale
180
158
186
36,5
55
91
150
162
100
180
180
158
186
36,5
55
91
150
162
100
180
180
158
186
36,5
55
91
150
162
100
180