HS-Technik BTC-PN User manual
OPERATING INSTRUCTIONS
BTC-PN/PB Extension
- Original operang instrucons -
HST-BTC-PN/PB
Issue date: October 2021
NOTE
In case of doubt, the original German version
of the operang instrucons applies.
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1 Operang principles
1.1 Scope of delivery 4
1.2 General informaon 5
1.3 Signs and symbols used 6
1.4 Structure of the warnings 6
1.5 Technical terms and abbreviaons used 7
1.6 Intended use 7
1.7 Improper use 8
1.8 Dues of the operator 8
1.9 Dues of personnel 8
1.10 Training of personnel 8
1.11 Guarantee and liability 9
1.12 Copyright 10
2 General safety informaon for power tools
3 Important informaon about this device
3.1 Structural modicaons 12
3.2 Cleaning the device and disposal 12
4 Start-up and use
4.1 Device structure 14
4.2 Start-up of the BTC-PN/PB 15
4.2.1 Assembly of the BTC-PN/PB 15
4.2.2 Connecon to the corporate network 15
4.3 Display nocaon 16
4.4 Maintenance and servicing 18
4.5 Cleaning 18
5 Storage
6 Technical data
7 Troubleshoong and Fault repair
CE Declaraon of conformity
Table of contents
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1 Operang principles
Dear customers,
thank you for choosing a HS-Technik GmbH product.
This quality product „Made in Germany“ fulfils the highest requirements with regard to
performance, quality and accuracy. When used correctly the product will undoubtedly
perform very well for many years.
These operating instructions contain information on safety and for the operation of the
BTC-PN/PB. In addition it contains information on the dimensions and technical data. We
would be happy to assist you with additional information or to answer your questions.
Our technical support and our technicians would be happy to assist you.
1.1 Scope of delivery
• BTC-PN/PB extension
• Communicaon cable with M8 Connectors
• Cable for power supply
• Operang instrucons
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1.2 General informaon
Read the device operang manual before inial operaon. Please pay parcular aenon
to Chapter 2 „General Safety Notes“.
This manual should make it easier for the operator to get used to the device and of
its intended applicaon possibilies. The operang instrucons include important
informaon related to the safe and proper operaon of the device. Compliance with
these instrucons helps you to:
• Avoid dangers
• Avoid repair costs and downmes
• Increase the reliability and the lifespan of the product.
This manual must be read and applied by every person who is assigned to conduct work
using this device.
In addion to this operang instrucons the applicable regulaons on accident prevenon
and environmental protecon should be observed.
NOTE
Aer reading, keep the operang instrucons in a place accessible to every
operator. If you have any further quesons, please feel free to contact us.
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1.3 Signs and symbols used
The following signs and symbols will be used in this manual, or on the product:
Symbol Explanaon
Read this operang manual
Do not dispose of with household waste
EU conformity marking
®Registered trademark
Use only indoors
Universal Recycling Symbol
1.4 Structure of the warnings
The warnings are structured as follows:
DANGER
Indicates an immediate dangerous situaon that can lead to serious or even
deadly injuries and/or that could seriously damage or even destroy the device.
WARNING
Indicates a potenally dangerous situaon that can lead to serious injuries
and/or damage to the device.
NOTE
Important and useful informaon on using this device.
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1.5 Technical terms and abbreviaons used
Abbreviaon Meaning
°C Degrees Celsius, temperature
AC Alternate current
Hz Hertz, Frequency
mNN Meters above sea level, height
SN Serial number
VVolts, electrical voltage
W Was, electrical power
1.6 Intended use
This device was designed to connect the BTC-Tool Controller to a higher-level system via
Profinet/Profibus.
WARNING
Intended use also includes
• following all indicaons of the operang instrucons and
• observance of inspecon and maintenance works.
Any other use or use beyond that is considered improper use. HS-Technik GmbH is not
liable for any damage resulng from this.
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1.7 Improper use
DANGER
The use of this device for other purposes is not permied. Improper use or
incorrect accessories can lead to dangers with unforeseeable consequences.
We accept no liability for damage and malfuncons resulng from non-observance of
these operang instrucons and improper use.
1.8 Dues of the operator
The operator commied to only allow people who are familiar with the basic regulaons
on work safety and accident prevenon and who have been trained on how to use the
device at the workplace and to work with this device.
The safety awareness of the personnel while working will be reviewed at regular intervals.
There is also a need to take safety measures for operator protection based on an estimate
of the vibration exposure during actual conditions of use.
1.9 Dues of personnel
Prior to its use all people who work with this device are obligated to inform themselves of
the applicable workplace safety and accident prevenon regulaons for this device and to
observe them.
1.10 Training of personnel
Only trained and instructed personnel should work with this device. The responsibilies of
the personnel must be clearly dened. Trainees may only work with this device under the
supervision of an experienced person.
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1.11 Guarantee and liability
Guarantee and liability claims for personal injury and property damage are excluded, if
caused by one or more of the following:
• improper use
• failure to observe these operang instrucons
• improper installaon, commissioning, operaon and maintenance of the device
• Operang the device with defecve safety devices or improperly installed, or non-func-
oning safety and protecve devices
• Failure to observe the informaon in the operang instrucons regarding transport,
storage, assembly, commissioning, operaon and maintenance of the device
• unauthorised structural modicaons to the device
• improperly performed repairs
• catastrophes due to external inuences and acts of God
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1.12 Copyright
These operating instructions are intended solely for the operator and its personnel.
They contain guidelines and information which may not be fully, or partially
• reproduced
• distributed or
• otherwise shared.
The copyright of these operating instructions is retained by HS-Technik GmbH.
Manufacturer’s address:
Im Martelacker 12
D-79588 Efringen-Kirchen
Telephone: +49 (0)7628 - 91 11-0
Fax: +49 (0)7628 - 91 11-90
E-mail: [email protected]
Internet: www.hs-technik.com
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2 General safety informaon for power tools
DANGER
Read all the safety information, instructions, illustrations and technical data
which is provided with this device. Failure to follow the instructions below
may result in electric shock, fire and/or serious injury.
WARNING
This device was manufactured in accordance with current state-of-the-art
technology and recognised technological safety guidelines. However, its use
may jeopardise the health and life of the user or third pares, or risk damage
to other property.
WARNING
The workplace must only be used in accordance with its intended use and in
technically perfect condion.
NOTE
Keep all safety informaon and instrucons for the future.
NOTE
Only have your device repaired by qualied professional sta and only with
original replacement parts which are available at HS-Technik GmbH. This
ensures that the safety of the device is maintained.
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3 Important informaon about this device
3.1 Structural modicaons
No changes, addions or conversions to the device may be made without the approval of
the manufacturer.
All conversion measures require wrien permission and conrmaon by HS-Technik
GmbH.
WARNING
In the event of the replacement of wear and tear parts only original
replacement parts may be used.
3.2 Cleaning the device and disposal
Substances and materials used must be handled and disposed of properly, parcularly
when cleaning with solvents.
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4 Start-up and use
DANGER
Risk of injury from damaged devices
Damaged devices can lead to injuries or damages.
• All damaged parts must be repaired before use.
Risk of injury from falling devices
Falling devices can lead to injuries or damages.
• Avoid dropping the device.
Risk of injury due to improper use
Improper use can lead to injuries or damage.
• Use the device only for the intended purposes.
NOTE
Maintain your device with care. Follow the operating instructions during
maintenance and cleaning.
NOTE
Do not drop the device, and do not let any other objects fall onto the device.
Protect it from impacts.
NOTE
Ensure that the device does not come into contact with splashing water or oil.
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4.1 Device structure
1. Power supply
2. Main switch
3. Subnet connecon
4. a) ProBus connecon
b) ProNet connecon
5. LED state displays
6. Power supply display
5 5
33 4a 4b
1
2
6 6
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4.2 Start-up of the BTC-PN/PB
4.2.1 Assembly of the BTC-PN/PB
The BTC-PN/PB is intended for wall mounng. This requires 4xM5 mounng screws.
180
158
186
36,5
55
91
150
162
100
180
NOTE
Please install the controller so that the connecon socket is easily accessible
in order to ensure a quick and safe disconnecon from the network in an
emergency.
4.2.2 Connecon to the corporate network
A detailed software description is described in the separate document „Docu BTC Profinet
Profibus“. You can request this at the following email address: support@hs-technik.com
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4.3 Display nocaon
Probus
LED State Status
ONLINE o not online
green blinking online
OFFLINE o not online
red light oine
NOT USED - -
FIELDBUS DIAG o no diagnosis available
red blinking 1Hz conguraon error
red blinking 2Hz user parameter error
red blinking 4Hz Inializaon error
SUBNET STATUS1o o
green blinking Running correctly, but one or more transacon
errors occurred
green light RUN
red light Transacon error / meout or subnet stopped
DEVICE STATUS o o
switch red/green Incorrect or missing conguraon
green light inializaon
green blinking RUN
red light Bootloader Modus2
red blinking If the Device Status LED ashes and the sequence
starts with the red LED ashing once or several
mes, please note the sequence paern and contact
support.
1This LED lights up green when all transacons have been acve at least once. This includes all transacons that use State Change or State Change
on Trigger. When a transacon mes out, this LED will glow red.
²The gateway is in bootloader mode and the rmware needs to be restored in order for it to funcon properly. In this case, please contact our
service: repaircenter@hs-technik.com
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Pronet
LED State Status
COM.STATUS o Oine - no connecon with the IO-controller
green light Online RUN - connecon with IO-controller established
(IO-controller in RUN-Mode)
green blinking Online STOP - connecon with IO-controller established
(IO-controller in STOP-Mode)
MOD:STATUS o o or not inialized
green light Inialized, no error
green 1x blinking Diagnosc data available
green 2x blinking Flashing, used by engineering tools for idencaon
red 1x blinking Conguraon error (too many modules / submodules
or I/O size/conguraon dierent)
red 3x blinking No staon name entered in the IP address
red 4x blinking Internal error
LINK o No connecon or switched o
green light connected
green blinking Receipt/transmission of data
NOT USED - -
SUBNET STATUS1o o
green blinking Running correctly, but one or more transacon errors
occurred
green light RUN
red light Transacon error / meout or subnet stopped
DEVICE STATUS o o
switch red/green Incorrect or missing conguraon
green light inializaon
green blinking RUN
red light Bootloader Modus²
red blinking If the Device Status LED ashes and the sequence starts
with the red LED ashing once or several mes, please
note the sequence paern and contact support.
1This LED lights up green when all transacons have been acve at least once. This includes all transacons that use State Change or State Change
on Trigger. When a transacon mes out, this LED will glow red.
²The gateway is in bootloader mode and the rmware needs to be restored in order for it to funcon properly. In this case, please contact our
service: repaircenter@hs-technik.com
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4.4 Maintenance and servicing
Apart from the regular cleaning and the visual inspecon for damages the device is nearly
maintenance-free.
4.5 Cleaning
NOTE
Observe the following information for cleaning your device. Incorrect cleaning
supplies or improper procedures when cleaning can lead to damage to the
device.
Do not use any degreasing or corrosive cleaning supplies and no water. Do not spray any
cleaning supplies, solvents or easily ammable materials into the openings of the hous-
ing!
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5 Storage
Observe the following informaon when storing the BTC-PN/PB:
• Store the device in a dry environment protected against splashing water.
• Store the device in a well venlated space and protected against exposure to dust.
• Ensure that the storage environment is free of aggressive chemicals and vapours.
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Descripon BTC-PN/PB
Operang voltage 110 ... 240 VAC
Grid frequency 50 ... 60 Hz
Power consumpon max. 15 W
Connector type Typ F
Operang altude < 2000 mNN
Operang temperature 10 - 40 °C
Storage temperature 0 - 50 °C
Dimensions w/o antenna (L × W × H) 180 × 150 × 91 mm
Weight approx. 1.6 kg
6 Technical data
Specicaons in mm
Not shown to scale
180
158
186
36,5
55
91
150
162
100
180
180
158
186
36,5
55
91
150
162
100
180
180
158
186
36,5
55
91
150
162
100
180
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