HS-Technik RoboRiv User manual
OPERATINGINSTRUCTIONS
RoboRiv ®
Issue date: April 2020
Tool Firmware: from 2.2.5.18
HST-Tool-Manager: from 2.0.5.4
Note
In case of doubt, the original German version of
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Table of contents
PAGE
4
PAGE
12
PAGE
15
PAGE
18
1 Operang principles
1.1 Scope of delivery 4
1.3 Signs and symbols used 6
1.4 Structure of the warnings 7
1.6 Intended use 8
1.7 Improper use 8
1.10 Training of personnel 10
1.11 Guarantee and liability 10
1.12 Copyright 11
2 General safety informaon for power tools
2.1 Use and handling of power tools 12
2.3 Service 14
3 Important informaon about this tool
3.4 Cleaning the device and disposal 17
4 Start-up and use
4.2 Assembly of the RoboRiv 20
4.4.2 LED indicator at the back and sound signals 24
4.4.3 OLED Display 25
4.4.4 Selection of threaded mandrel and mouthpiece 26
4.4.5 Adjusting the mouthpiece 27
4.4.6 Tool start 28
4.4.7 Set blind rivet nuts 28
4.4.8 Unwinding 30
4.4.10 Use of tools and maximum load 31
4.5 Display 32
4.5.1
4.6 HST-Tool-Manager 37
4.6.1 Setup 40
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PAGE
52
PAGE
54
PAGE
55
PAGE
56
PAGE
57
PAGE
58
PAGE
59
PAGE
60
4.6.5 Management 43
4.6.7 Signals 45
4.8.3 Machine capability test (MCT) 50
4.8.4 Service interval counter 51
5 Interfaces
5.1 Power Supply 52
5.2 Serial port 52
5.3 IO Ports 52
6 Storage
7 Technical data
8 Drawings
9 Troubleshoong and Fault repair
Declaraon of conformity in accordance with the electromagnec
compability direcve 2014/30/EU
EC Declaraon of Incorporaon according to Machinery Direcve 2006/42/
EC, Annex II, 1. B
Annex to the declaraon of incorporaon for incomplete machines
according to 2006/42/EC, Annex II, 1 B
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1 Operang principles
Dear customers,
Thank you for choosing a HS-Technik GmbH product.
This quality product „Made in Germany“ fulfils the highest requirements with regard
to performance, quality and accuracy. When used correctly the product will definitely
perform very well for many years.
These operating principles contain information on safety and for the operation of the
tool. In addition it contains information on the dimensions and technical data. We would
be happy to assist you with additional information or to answer your questions. Our
technical support and our technicians would be happy to assist you.
1.1 Scope of delivery
• Cordless blind riveting tool
• Power supply unit for power supply
• USB Cable (Type A on Mini B)
• Operating instructions
1.2 General informaon
Read the operating manual before initial operation. Please pay particular attention to
Chapter 2 „General safety information“.
This manual should make it easier for the operator to get to know the tool and to make
use of its intended application possibilities. The operating instructions include important
information related to the safe and proper operation of the tool. Compliance with these
instructions helps you to:
• Avoid dangers
• Avoid repair costs and downtimes
• Increase the reliability and the lifespan of the product.
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This manual must be read and applied by every person who is assigned to conduct work
using this tool.
In addition to this operation manual the applicable regulations on accident prevention
and environmental protection should be observed.
NOTE
After reading, keep the operating manual in a place accessibly to every
operator. If you have any further questions, please feel free to contact us.
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1.3 Signs and symbols used
The following signs and symbols will be used in this manual, or on the product:
Symbol Explanaon
Do not dispose of with household waste
EU conformity marking
®Registered trademark
Use only indoors
Intrinsically safe transformer
Direct current
Universal Recycling Symbol
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1.4 Structure of the warnings
The warnings are structured as follows:
DANGER
Indicates an immediate dangerous situation that can lead to serious or even
WARNING
Indicates a potentially dangerous situation that can lead to serious injuries
NOTE
Important and useful information on using this tool.
1.5 Technical terms and abbreviaons used
Abbreviaon Meaning
°C Degrees Celsius, temperature
AC
Ah
ahv
dB(A) Decibels, sound pressure level (A-weighted)
DC Direct current
Hz Hertz, Frequency
Li-Ion
LpA Emission sound pressure level, workplace-related
min-1
mNN Metres above sea level, height
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Abbreviaon Meaning
SN Serial number
W
1.6 Intended use
controller is required to operate the RoboRiv.
The tool may only be used for this purpose as described in this manual. Only materials that
are suitable for this type of tool may be used.
WARNING
Intended use also includes
• following all indications of the operating instructions and
• observance of inspection and maintenance works.
Any other use or use beyond that is considered improper use. HS-Technik GmbH is not
1.7 Improper use
DANGER
The use of this tool for other purposes, e.g. for hammering, is not permitted.
Improper use or incorrect accessories can lead to dangers with unforeseeable
consequences.
We accept no liability for damage and malfunctions resulting from non-observance of
these operating instructions and improper use.
1.8 Dues of the operator
the tool at the workplace to work with this tool.
The safety awareness of the personnel while working will be reviewed at regular intervals.
1.9 Dues of personnel
Prior to its use all people who work with this tool are obligated to inform themselves of
and to observe them.
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1.10 Training of personnel
the supervision of an experienced person.
1.11 Guarantee and liability
Guarantee and liability claims for personal injury and property damage are excluded, if
caused by one or more of the following:
• improper use
-
• improperly performed repairs
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1.12 Copyright
These operating instructions are intended solely for the operator and its personnel.
They contain guidelines and information which may not be fully, or partially
• reproduced
• distributed or
• otherwise shared.
The copyright of these operating instructions is retained by HS-Technik GmbH.
Manufacturer’s address:
Im Martelacker 12
E-Mail: info@hs-technik.com
Internet: www.hs-technik.com
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2 General safety informaon for power tools
DANGER
Read all the safety information, instructions, illustrations and technical data
which is provided with this power tool. Failure to follow the instructions
WARNING
This power tool was manufactured in according with current state-of-the-art
technology and recognised technological safety guidelines. However, its use
may jeopardise the health and life of the user or third parties, or risk damage
to other property.
WARNING
The workplace must only be used in accordance with its intended use and in
absolutely perfect condition.
NOTE
The term “power tool” used in the safety information refers to mains-operated power
tools (with mains cable) and to battery-operated power tools (without mains cable).
2.1 Use and handling of power tools
a) Do not overload the power tool. Use the power tool specic for the work you are
doing.
power range indicated.
b) Do not use any power tool which has a defecve switch. A power tool which can no
c) Remove the detachable baery before you make changes to device sengs, change
applicaon tool parts or put away the power tool. This safety measure prevents
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d) Keep unused power tools out of the reach of children. Do not let anyone use the
power tool who is not familiar with it or has not read this manual. Power tools are
dangerous when used by inexperienced people.
e) Maintain power tools and the applicaon tool with care. Check whether moving
parts funcon properly and do not jam, whether parts are broken or damaged in
such a way that the funcon of the power tool is aected. Have damaged parts
repaired before using the power tool. Many accidents are caused by poorly serviced
power tools.
f) Keep the tool sharp and clean.
easier to manage.
g) Use power tools, applicaon tools, etc. in accordance with these instrucons. While
doing so observe the work condions and the acvies to be performed. The use of
h) Use the correct power tool. Do not use under-performing tools for heavy loads. Do
not use tools for purposes and work for which they are not intended.
i) Check your device for damage.
-
ing parts is okay, whether they do not jam, whether any parts are broken, whether all
should be properly repaired, or replaced by trained customer service unless otherwise
2.2 Use and handling of baery tools
a) Charge the baery only with charging devices which are recommended by the
manufacturer.
b) Use only the specically designated baery for the power tool. The use of other
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c) Keep the unused baery away from paper clips, coins, keys, nails, screws or other
small metal parts which could cause a bypass of the contacts. Do not open the bat-
tery and do not short circuit.
d) Fluid can leak out of the baery in the event of incorrect use. Avoid contact with it.
In the event of accidental contact rinse with water. If the uid comes into contact
with the eye seek medical help.
burns.
e) Do not use damaged or altered baeries.-
f) Do not expose a baery to re or high temperatures. Fire or temperatures above
130°C can cause an explosion.
g) Follow all instrucons for charging and never charge the baery or the baery
tool outside of the temperature range specied in the operaon manual. Incorrect
charging or charging outside of the approved temperature range can damage the bat-
2 . 3 S e r v i c e
a) Only have your power tool repaired by qualied professional sta and only with orig-
inal replacement parts which can be available at HS Technik GmbH. This ensures that
the safety of the power tool is maintained.
b) Never perform maintenance on damaged baeries.
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3 Important informaon about this tool
3.1 Handling the associated lithium ion baery
a) Observe the operaon manual of the Li-Ion baery.
b) If the baery will not be used over a longer period of me it may not remain on the
charger or on the machine.
c) For safety reasons the Li-Ion baery should not remain on the acvated charger for
longer than 36 hours.
charging is complete.
d) An empty baery should not be in contact with the machine or a charger discon-
nected from the mains for a longer period of me. In both instances low currents
e) Always charge the Li-Ion baery as soon as possible aer use and do not store it
when empty. -
f) Always transport the baery separately from the machine if possible. This prevents
g) Do not subject the Lithium-Ion baery to high temperatures (above 50˚C) or direct
sunlight. -
ing) it must be immediately separated from the charger or the tool.
h) Under extreme use or temperature condions baeries may leak. In the event of a
leaky baery avoid contact with the skin or eyes.
be washed immediately with soap and water and then rinsed with lemon juice or vin-
minutes with water and a doctor must be consulted immediately.
i) Ensure that the Li-Ion baery does not fall or is not subjected to vibraons or shocks.
j) Clean the baery contacts regularly with a coon swab dipped in high-proof alcohol.
NOTE
Lithium-Ion batteries have virtually no self-discharge and have no memory
effect. With proper and professional handling your tool will be reliably
supplied with high energy density for a long period of time.
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3.2 Informaon on the associated charger
a) Observe the operaon manual of the charger.
b) The charger may not be connected to a step-up converter, generator or a direct cur-
rent outlet.
c) Ensure that the venlaon slots on the charger are not covered or blocked.
d) Never charge the baery inside a carton or a closed container. They baery may
only be charged in a well venlated locaon.
e) Do not charge the baery at temperatures BELOW 10°C or ABOVE 40°C.
f) Do not store the power tool, the charger and the baery in locaons in which tem-
peratures are above 50°C. In parcular, avoid direct sunlight.
3.3 Structural modicaons
-
al of the manufacturer.
HS-Technik GmbH.
WARNING
In the event of the replacement of wear and tear parts only original
replacement parts may be used.
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3.4 Cleaning the device and disposal
cleaning with solvents.
Do not throw the used baery into the household waste, re or water, instead have it
professional disposed of by a specialist or the manufacturer.
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4 Start-up and use
DANGER
Risk of injury from damaged tools
Damaged tools can lead to injuries or damages.
• All damaged parts must be repaired before use.
Risk of burns due to hot exhaust air
Hot air can escape through exhaust openings.
Risk of injury due to improper use
Improper use can lead to injuries or damage.
• Use the tool only for the intended purposes.
Risk of injury from substances
• Avoid contact with such substances.
NOTE
Maintain your tool with care. Follow the operation manual during maintenance
NOTE
Do not drop the riveting device, and do not let any other objects fall onto the
riveting device. Protect it from impacts.
NOTE
Ensure that the tool does not come into contact with splashing water or oil.
4.1 Tool structure
1.Power supply
3.Serial port
6.Force sensor
7. Mouthpiece with threaded mandrel*
8.Display
*Mouthpiece and threaded mandrel are not included in the standard scope of delivery and must be ordered separately.
5
8
4
7
6
3
21
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4.2 Assembly of the RoboRiv
threads are provided for this (see drawing).
157,6
318
112,1
26
48
5
4
1
2 37 6
195
110
8
25
55
55
4 x M5
1 - Spannungsversorgung
2 - 24V IO Signale
3 - Serielles Interface für Prozessdaten
4 - Gewichtsaugleich
5 - Akku 18V
6 - Kraftsensor
7 - Gewindedorn
8 - Display
D
E
F
C
1
2
3
4
B
A
3
2
1
5
C
D
4
6
7
8
A
B
Artikelnr.:
letzte Speicherung: 17.12.2019
Schutzvermerk nach
ISO 16016 beachten
H. Zetnik
17.12.2019
H. Zetnik
12.12.2019
Benennung:
Rev.
Änderung
Datum
Name
Bearb.
Freig.
Maßstab: 1:2
Datum
Name
Blatt
A3
1
Werkstoff:
Baugruppe RoboRiv
Zeichnungsnummer:
Im Martelacker 12
79588 Efringen-Kirchen
Gewicht: g
Revision
Ursprung:
von
1
Oberfläche:
above the centre and in alignment with the blind rivet nut in order to avoid damages or
incorrect results.
one adjustment screw (4). The pre-load force on the spring can be set using the adjust-
RoboRiv through a change in the contact pressure.
1
4
3
2
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