HTC Nike User manual

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Doc. No. DOC-00034195 REV.
Issued Date 2007/9/27
. Revised Date 2008/4/21 A07
Doc. Title Nike Service Manual Page 1 of 89
HTC CONFIDENTIAL
SM-TP002-0706
HTC Corporation
Nike
Service Manual
UHTC Proprietary
Confidential Treatment Requested
Rev. A07
HTC Corporation.
Engineering Mobility

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Doc. Title Nike Service Manual Page 2 of 89
HTC CONFIDENTIAL
SM-TP002-0706
HTC Corporation
REVISION CONTROLTABLE
REV DATE CONTENTS DEPT REVISED STAGE
AX01 2007/9/26 First Draft PSE Justin_Lai DVT
AX02 2007/10/11
1. Modify chapter 3.
2. Modify chapter 10. PSE Justin_Lai PVT
A01 2007/10/25
1. Change Screw P/N from
72H02246-00M to
72H02310-00M.
2. Modify chapter 7.3
3. Modify chapter 9. Update NIKI100
& NIKI300 label
PSE Justin_Lai MV
A02 2007/11/8
1. As EN-00006960, change
72H02245-00M*5→72h02373-00
m*3+ 72H02287-00M*2
PSE Justin_Lai MV
A03 2007/11/14
1. Add chapter 6.1 leakage current
test procedure.
2. Modify chapter 3 change some
assembly pictures.
3. Modify chapter 10.1 change P/N
and SPL pictures.
PSE Justin_Lai MV
A04 2007/12/17
1. Modify L2.5 component
2. Change the screw torque from 0.3
to 0.4 KGF-CM.(72H02373-00M &
72H02287-00M) .
PSE Justin_Lai MV
A05 2008/1/2
1. Modify the assembly process at
page 29.
2. Change the picture of front cover.
PSE Justin_Lai MV
A06 2008/1/31
1. Add on LCM assembly process.
2. Revise spare part. PSE Justin_Lai MV
A07 2008/4/21
1. Change 76H02285-00M to
76H02281-00M at page78.
2. Modify L2.5 at page84.
PSE Justin_Lai MV

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HTC CONFIDENTIAL
SM-TP002-0706
HTC Corporation
1. INTRODUCTION ....................................................................................................................................................................4
1.1 PRODUCT FEATURES .......................................................................................................................................................5
1.2 PRODUCT OVERVIEW .....................................................................................................................................................11
3. DEVICE DISASSEMBLING AND ASSEMBLING PROCEDURE ................................................................................19
3.1 DISASSEMBLING PROCEDURE........................................................................................................................................19
3.2 ASSEMBLING PROCEDURE .............................................................................................................................................28
4. ROM RE-FLASH PROCEDURE........................................................................................................................................37
4.1 ROM UPGRADE THRU RUU (RE-FLASH UPGRADE UTILITY)........................................................................................37
4.2 ROM IMAGE UPGRADE THRU SD CARD..........................................................................................................................41
5. DIAGNOSTIC PROGRAM..................................................................................................................................................43
5.1 LIST OF DIAGNOSTIC /WINCE TEST ITEMS ..................................................................................................................43
6. POWER MEASUREMENT TEST ......................................................................................................................................55
6.1 MAIN BOARD LEAKAGE CURRENT TEST PROCEDURE ...................................................................................................55
6.2 BATTERY RUNDOWN TEST PROCEDURE.........................................................................................................................59
7. COSMETIC INSPECTION CRITERIA...............................................................................................................................63
7.1 CLASSES DEFINITION OF INSPECTIVE AREA ...................................................................................................................63
7.2 DISPLAY INSPECTION .....................................................................................................................................................64
7.3 MAIN UNIT INSPECTION ..................................................................................................................................................65
8. GENERIC TROUBLESHOOTING .....................................................................................................................................67
9. GENERIC LABELING PLAN..............................................................................................................................................72
10. GENERIC SPARE PART LIST AND PHOTOS...........................................................................................................78
10.1 SPL FOR REPAIR ...........................................................................................................................................................78
10.2 BOARD LEVEL 2.5 REPAIRS ...........................................................................................................................................85
11. RF ANTENNA SPECIFICATION...................................................................................................................................88

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HTC CONFIDENTIAL
SM-TP002-0706
HTC Corporation
1. Introduction
This manual provides the technical information to support the service activities of this product.
This document contains highly confidential information, so any or all of this document should not be revealed to
any third party.
zChapter 1: Introduction-This Chapter is about Products features and basic Product function. After
reading this chapter, you will know what feature the product has and basic hardware
operation. Also you will know how to perform soft-rest and hard-rest in this chapter.
zChapter 2: Device Disassembling andAssembling Procedure- After reading this chapter, you will
learn how to disassemble and assemble the product. Also, you will know what tools to
use and the torque. Please follow the instruction to disassemble the unit to prevent
from damaging the unit.
zChapter 3: ROM Re-flash Procedure- After reading this chapter, you will learn how to perform
the ROM image re-flesh by using RUU and SD-Card. Also you can find the steps of
enter the boot loader mode.
zChapter 4: DIAGNOSTIC PROGRAM- After reading this chapter, you will learn
zHow to use the diagnostic program to perform unit function test
zHow to test some functions in Windows Mobile mode (ex. WLAN, Bluetooth, and
USB etc…)
zChapter 5: Power measurement test- After reading this chapter, you will learn how to use MB
leakage test procedure and battery run-down test (Battery Capacity Measurement).
zChapter 6: Cosmetic Inspection Criteria- After reading this chapter you will learn the appearance
quality inspection criteria, ex. Display, bezel, and housing etc…
zChapter 7: Generic Troubleshooting- After reading this chapter, you will learn how to do generic
trouble-shooting.
zChapter 8: Generic Labeling Plan- In this chapter, you will find generic labels for reference, ex.
Regulation label, and battery label etc…
zChapter 9: Generic Spare Part List and Photos- In this chapter, you will find Spar parts reference
list and photos for repairing, including unit and Board level.
zChapter 10: RF Antenna Specification- Reference Spec for RF test.

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HTC CONFIDENTIAL
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HTC Corporation
1.1 Product Features
Platform
zPDA form factor integrated dual modes
UMTS/HSDPA and Tri-band GSM/EDGE, Bluetooth,
2 mega-pixel camera, and one stop sliding phone
keypad
zWindows Mobile 6 Professional
Dimension
z107 mm(L) x 55 mm(W) x 15.8 mm(T)
z120 g with battery pack
Processor/Chipset
zQualcomm MSM 7200
zTI 6300
Memory
zROM: 128/ 256 (main SKU) MB (for programs and
users’ storage)
zRAM: 64/128 (main SKU) MB DDR RAM (96+160
MB)
LCD Module
z2.6" QVGA dots resolution
z262K-color TFT LCD with LED back light
zSensitive Touch Screen
WCDMA/HSDPA (available when ready)/GSM/EDGE
Function
zInternal antenna
zDual mode HSDPA/UMTS 2100MHz and
GSM/GPRS/EDGE Tri-band (900/1800/1900)
HSDPA/UMTS
2100:1920-1980MHz, 2110-2170MHz
GSM/GPRS/EDGE
900: 880-915, 925-960MHz
1800: 1710-1785, 1805-1880MHz
1900: 1850-1910, 1930-1990MHz
zHSDPA / UMTS
3GPP Release 5 compliant
UE category 6, 3.6Mbps peak rate (7.2Mbps if
available)
Concurrent : DL up to 3.6Mbps (7.2Mbps if
available) and UL up to 384Kbps
zGlobal roaming
zAuto band switching
zHandover and cell selection between GSM/EDGE
and UMTS
zDTM
zSAIC (Circuit Switch only)
zAudio codec: AMR, EFR, FR, HR
zSMS (MO, MT), concatenated SMS (640 characters)
zGeneric services:
Call holding/waiting/forwarding
Call barring
CLI (Calling Line Identity)
Display own number
Network selection
Cell broadcast
Multi-party conference call
Spool icon
Phase 2+ unstructured supplementary service
data
Network Lock
CPHS (partial support)
zEGPRS Functionality
EGPRS class B
Multi-slot standard class 10 (Class 12- carrier
dependent)
PBCCH

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HTC CONFIDENTIAL
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Link Adaptation and Incremental Redundancy
zUSIM/SIM
1.8/3V of UICC
USIM Application at least according to 3GPP
TS 31.102
SIM Application Tool Kit release 96 complete,
98 class 3, and 99 partial
Over the Air (OTA) programming
FDN
ADN
Security Pin 1 & 2 control
Camera
zMain camera:
2 mega-pixel CMOS imagine sensor FF
z2
nd camera:
CIF CMOS imagine sensor
zPreview Mirror
Keyboard/Button/Switch
zPower button (position: upper side)
Short Press: system on/off
Long Press: Turn off power totally
zOne 5-way navigation pad
zSend/Hands-free button
Long Press during the call: Hands-free On/Off
zEnd Key/lock button
zVolume Up/ Voice Recording Button (position: left
side)
Quick Press: Volume Up
Long Press: Voice Recording
zVolume Down/Voice Command & Dial Button
(position: left side)
Quick Press: Volume Down
Long Press: Voice Command
zCamera capture button (position: right side)
zBack / Clear button (Dialing pad area)
Non-Text mode: Back key
Text Editing mode: short press: clear one
character or number; long press; clear
continually characters or numbers
zSmart Launcher button (Grid menu) (Left soft key)
zReset
z2 SKUs Dialing Pad: 12 keys and 20 keys
12-Keys SKU:
zStart button (Left button (Dialing pad area))
zMessaging/Inbox button (Left button (Dialing pad
area))
zPortal button (Right button (Dialing pad area))
zVibrator button (share with # Key)
Long Press # Key: Turn off/on Vibration mode
zOne numerical dialing pad- 12 keys
20-Keys SKU:
zOne numerical dialing pad- 20 keys
Notification
zOne bi-color LED for UMTS/GSM standby,
UMTS/GSM message, UMTS/GSM network status,
notification, and charging status
zOne Blue LED for Bluetooth connectivity status
zVibration for notification and incoming call
zNotification by LED, Sound, message on the display
Audio
zBuilt-in Microphone
zReceiver
zLoud speaker for Hands-Free supported
zFull duplex
zAudio sampling rate
z16-bits with 8KHz, 11KHz, 22KHz, 44.1KHz
zAMR/AAC/WAV/WMA/MP3 codec
zAudio Path Routing

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Bluetooth
Receiver
Speaker
Headset
Connectivity & Interface
zBluetooth
Compliant with v2.0 with EDR
Class 2 transmit power
Supported profiles:
zGAP (generic access profile)
zSPP (serial port profile)
zOPP (object push profile)
zGOEP (generic object exchange profile)
zActiveSync-Over-Bluetooth (legacy
application via SPP)
zHSP (headset profile)
zHFP (handsfree profile)
zA2DP (Advanced Audio Distribution
profile)
zAVRCP (Audio/Video Remote control
Profile)
zHID (Human interface device profile)
zSAP(SIM Access Profile)
zService Discovery Application Profile
zBPP (basic printing profile)
zFTP (file transfer profile)
zPAN (personal area networking profile)
zHTC 11-pin mini-USB Connector
USB 2.0 Client with Full Speed
Audio Jack
Support USB charging and synchronization
H2W
zMicro SD
z1.8/3V USIM/SIM card slot
zExternal RF connector with cover
Power
zBattery
Removable and Rechargeable Lithium ion or
Lithium-polymer battery, 1100mAh
Charging time: 3 hours
zBattery life
Playing WMV: 8 hours
Playing WMA: 12 hours
Talk time: 2.8 ~ 6 hours for GSM based on RF
power level 5~12
Talk time: 1.5 ~ 4 hours for UMTS based on RF
power level 0 dbm~Max
Video Telephony time: 60~120 mins based on
RF power level 0 dbm~Max
Standby time: 150+ hours for GSM based on
multiframe 2~5
Standby time: 160 ~ 250 hours for UMTS
zAC adaptor
AC input: 100 ~ 240V AC, 50/60 Hz
zDC output: 5V and 1A
Liquid Indicator
Stylus
zRetractable stylus with lock type mechanism
Hanger hole
zStylish hanger to wear phone with neck strap as
pendant or to attach various phone hangers
Accessories
zQuick Start Guide [Inbox]
zCD (User manual & Sync. software) [Inbox]
zScreen Protector [Inbox]
zStylus [Inbox]
zTravel Charger (AC adapter) [Inbox]
zPouch (Carrying Case) [Inbox]

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HTC CONFIDENTIAL
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HTC Corporation
zUSB Sync Cable (mini-USB/USB) [Inbox]
zBattery with battery cover [Inbox]
zWired Stereo Headset (HS 168 or HS 200) [Inbox]
Device shall comply both models.
z3-in-1 stylus
z3.5 mm Audio Adaptor with Microphone plus 3.5mm
stereo headset, HS U110
zWired Remote Controller with Earphone, RC E100
zMono Bluetooth Headset, BH M100
zMono Bluetooth Headset, BH M200
zStereo Bluetooth Headset, BH S100
zBluetooth Keyboard
zY-Cable 11 pin to 5pin + 6pin
zY-Cable 11 pin to 5pin + 3.5 mm Audio Jack
z4-in-1 multifunction audio cable
zCar Charger
zCar Holder
Compatibility Test :
Below 3rd party accessories are required to do the
compatibility test for all models.
zHandsfree Carkit : Parrot CK3400LS, Parrot MK6100,
Parrot Minikit, Audi, BMW & Mercedes incar
solutions
zBluetooth Conference: Parrot Conference
zBluetooth Speaker: Parrot Boombox
zSanDisk memory cards (including SDHC format) –
Micro SD, and test all available memory size.
Windows Mobile 6 Professional
zMicrosoft Outlook Mobile
Messaging (SMS/E-mail), Contacts, Calendar,
Tasks, Email Set Up Wizard
zMicrosoft Internet Explorer Mobile
zMicrosoft Media Player Mobile
zMicrosoft ActiveSync
zMicrosoft Windows Mobile Update
zMicrosoft Windows Mobile Marketplace
zInternet Sharing
zPicture & Video
zGames
zFile Explorer
zDevice Management
zSecurity Enhancement
Storage Card Encryption, Device Lock
zMicrosoft Office Mobile (optional with extra cost)
Word, Excel & PowerPoint Mobile
zMicrosoft Windows Live!
Windows Live Messenger
Windows Live Mail (Push Mail)
Windows Live Contacts
Windows Live Search
Windows Live Spaces
zMicrosoft Remote Desktop Mobile (optional with
extra cost)
Value Added Applications
zCamera / Camcorder
Camera Mode
Encoding format: JPEG
Resolution: UXGA 1600x1200, SXGA
1280x960, VGA 640x480, QVGA
320x240, QQVGA 160x120
Night Mode
Digital Zooming: at least 8X
Support user selectable UI for Normal
and Macro mode
Camcorder Mode
25 fps encoding for QVGA resolution
Encoding format
zH.263 + AMR-NB

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HTC CONFIDENTIAL
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zMPEG4 + AMR-NB
zMotion JPEG + PCM (AVI)
zRing tone
MIDI
40 polyphonic & Standard MIDI format 0
and 1 (SMF) / SP MIDI
MP3, AAC, AAC+, WMA, WAV and AMR-NB
zDirectShow Filters for WMP - Audio
Audio Playback format: AAC, AAC+, eAAC+,
MP3, WMA, WAV, AMR-NB/WB, M4A, SP-Midi
zDirectShow Filters for WMP - Video
Video Playback format: H.263, MPEG4, WMV,
Motion JPEG (AVI), H. 264
Min. 30 fps decoding for H.263 & MPEG4 & H.
264@ QVGA resolution
Combined Bit Rate: 64Kbps (playback)
zPicture Enhancement for Pictures & Videos
Graphics: JPEG, GIF87a, GIF89a, PNG,
WBMP
Video Thumbnail Preview: H.263, MPEG4,
Motion JPEG (AVI), and WMV, H. 264
z3G-324M Video Telephony
zZIP
zSmart Dialing
zMMS Client
Compliant to MMS 1.2
zJava virtual machine (J2ME, CLDC 1.1, MIDP 2.0)
JSR 118 MIDP2.0
JSR 139 CLDC 1.1
JSR 185 JTWI
JSR 75 PDA Optional Pack
JSR 135 Mobile Media API
JSR 120 Wireless Messaging API
JSR 184 Mobile 3D Graphics API
JSR 179 Location API
zVoice Dial & Command
Speaker Dependent or Independent
zDocument Viewer - PDF
zOMA DRM Engine: For all types of files (Pictures,
audio, application etc.), and also all types of delivery
method (MMS, email etc.)
OMA 1.0 / 2.0 when available
Multi-DRM support : MSFT & OMA DRM
zSIM Manager
zComm. Manager
zSTK
zSound Effect
zKeypad Sliding Sound
System sound effect when sliding out and
closing up the phone pad
User customizable sounds
zKeypad/Button Sound
zDevice Behavior when Sliding Out/In Keypad
zIf the display is off, turn on display when sliding out
keypad
Note: The display also can be timeout if user doesn’t
press any key after the keypad slides out
zIf key lock is also on, unlock key lock when sliding
out keypad. And immediately key lock after the
keypad slides in
zAudio Booster
zAudio Manager
zRingtone Trimmer
zPodcast/RSS Reader
zMagic Lyric
zVoice Recorder (AMR only)
zStreaming Media Player
A 3GPP PSS based client solution

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HTC CONFIDENTIAL
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HTC Corporation
Support RTSP/RTP based streaming protocol
Support Live broadcast/on-Demand Streaming
Launched from Internet Explorer Mobile
zLinear & Animated menu
zPersonalization of the presentation
Music Player
Window Media Player
zMusic Player Home Screen Plug-in
zMedia Hub
zBluetooth Explorer
zTask Manager
zFlash 7 PIE Plug-in
zFlash 7 Player
zBackup Tool
zIME
zNetwork Plug-in for File Explorer
zPictbridge
zYahoo Go!
zPhone Experience Enhancement
Carrier Specific Applications
zStreaming Video Player
3GPP (T-Mobile, CHT, Vodafone)
Combined Bit Rate: 32Kbps (streaming)
Java– JSR 179 Location API
zPush E-mail
RIM Blackberry Push E-mail Client
Visto (Vodafone)
zNetwork Wizard (for EU customer, HTC OB)
Regulatory
zGCF certification [Operator dependent]
zR&TTE: EMC / EMI, Safety SAR
zFCC Approval
zFCC HAC(Hearing Aid Compatibility)
zPTCRB Approval
zBQB (Bluetooth Qualification Body) certification
zWindows Mobile Logo (NTSL)
zUSB certification

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1.2 Product overview Top panel
POWER
Press to turn off the display temporarily. To turn off the power, press and hold for about 5 seconds.
Lanyard/Strap holder
Left panel Right panel
Volume Buttons
• Press the top or bottom to adjust the
speaker volume.
• During a call, press the top or
bottom to adjust the earpiece volume.
RESET
Remove the back cover to see the
Reset button. With the stylus, press
the RESET button to soft-reset your
device.
Sync Connector/Earphone Jack
Connect the supplied USB cable to
synchronize information or plug in the
AC adapter to recharge the battery.
You can also connect the supplied
USB stereo headset for hands-free
conversation or for listening to audio
media.
Stylus
CAMERA
Press to launch the Camera.
microSD Slot

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HTC CONFIDENTIAL
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Front panel
Notification LEDs
* See description below.
Earpiece
Listen to a phone call from here.
TALK
Press to answer an incoming call
or dial a number.
16/20-key QWERTY keyboard
Slide up the front panel of the
device to reveal the keyboard.
Use to dial phone numbers and
enter information.
Second Camera
Use this camera for video call
conversations.
NAVIGATION Control/ENTER
Press this multi-directional control up,
down, left, or right to move through
menus and program instructions; carry
out the selection by pressing the center
button.
END
Press to end a call or to return to the
Today screen. Press and hold to open
the Quick List where you can choose an
action to do.
In the Quick List, touch Setings (or tap
Start > Settings > System tab > Long
Press End Key) to set the behavior
when pressing and holding the END
key.
¾Shows Green and Amber lights for HSDPA/UMTS/GSM/GPRS/EDGE standby, message and network status as
well as for notification and battery charging status. Shows a flashing red light when the battery level reaches 5%
or lower.
¾Left LED: Shows a flashing Blue light when the Bluetooth system is powered up and ready to transmit Bluetooth
radio signal.

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Back panel
2 Megapixel Camera
Back Cover
Remove to install the SIM card
and battery.
Speaker
Self-portrait Mirror
Use it when taking self-portrait shots.
Bottom panel
Microphone

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Accessories
No Accessory Function
1 Battery Insert into the device before turning it on.
2 Screen protector Stick on the touch screen to prevent scratches.
3 Stereo headset
Provides a volume control slider and a Send/End button. Press the
Send/End button to pick up a call or put a call on hold; press and
hold the button to end the call.
4 AC adapter Recharges the battery.
5 USB Sync cable Connects your device to a PC and synchronizes data.
6 Extra stylus Use to tap items onscreen.
7 User manual and ReadMeFirst References for using your device.
8 Pouch Acts as a protective carrying case for your device.
9 Getting Started and Applications
discs Source for additional tools and programs.

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To remove the back cover
Before installing the SIM card or battery, you have to remove the back cover.
1. Make sure your device is turned off.
2. Hold the device securely with the front facing down.
3. With your thumb or finger, lift up the bottom of the back cover.
To install the SIM card
1. Pull back the red rubber door near the SIM card slot to allow you to insert the SIM card.
2. Insert the SIM card with the gold contacts facing down and the cut corner on the outside.
Note You can check the SIM card drawing on the SIM card slot to see how to insert the SIM card.
3. Secure the SIM card in place by closing the red rubber door.

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To install the battery
Install the battery by inserting it with its exposed copper part
aligned with the protruding copper conductor on the
lower-right side of the battery compartment.
Insert the bottom side of the battery first, then gently push the
battery into place.
To replace the back cover
1. Secure the top part of the back cover by ‘locking’ it into the
3 openings on the device.
2. Press the middle portion of the back cover.
3. Press the bottom part of the back cover to lock it into place.
You should hear a click.
To install the microSD™ card
1. Pry open the rubber cover at the bottom-left side of the
device.
2. Insert the microSD card with the gold contacts facing up.
3. Close the rubber cover.
Tip Press the microSD card to pop it out of the slot.

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Soft reset
Occasionally, you may need to reset your device. A soft (or normal) reset of your device clears all
active program memory and shuts down all active programs. This can be useful when your device
is running slower than normal, or a program is not performing properly. A soft reset is also
necessary after the installation of some programs. If a soft reset is performed when programs are
running, unsaved work will be lost.
To perform a soft reset
Remove the back cover and then with the stylus, press the RESET button found at the left side of
your device. Your device restarts and displays the Today screen.
Hard reset
You can also perform a hard reset (also known as a full reset). A hard reset should be performed
only if a normal reset does not solve a system problem. After a hard reset, the device is restored
to its default settings – the way it was when you first purchased it and turned it on. Any programs
you installed, data you entered, and settings you customized on your device will be lost. Only
Windows Mobile® software and other pre-installed programs will remain.
To perform a hard reset
1. Press and hold the TALK and END buttons, and at the same time, use the stylus to press the
RESET button at the bottom of your device.
2. Release the stylus, but continue pressing the TALK and END buttons until you see the following
message on the screen:

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2. Release the TALK and END buttons, and then press Action on your device.
Warning! Your device will be set back to factory default settings. Please ensure any additional installed programs
and/or user data have been backed up before a hard reset is performed.
Important! If Encrypt files placed on storage cards is or was enabled before, then backup all files from the
storage card before using Clear Storage, hard reset or updating the ROM system software. Otherwise you will no
longer be able to access the encrypted files on the storage card. Use ActiveSync or Windows Mobile Device Center
to transfer files between your storage card and computer.

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3. Device Disassembling and Assembling Procedure
3.1 Disassembling procedure
Tools needed for Assembling and
Disassembling:
1. Philip Screw Driver #0.
2. Torx Screw Driver type T6.
3. Special Made Plastic Stick.
4. ESD bracelet.
5. Plastic type tweezers.
6. Lens Cleaning Tissue.
7. Air gun
Power off the device before remove the
Battery cover.
Take off the Stylus.

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HTC Corporation
Remove the Battery.
Unfasten the screws at the location
indicated.
9SCREW: 72H01059-00M (Q’TY:6)
9Philip Screw Driver type T6
Insert the screw driver into Stylus hole.