HUBBELL LIGHTING DUAL-LITE SPECTRON SEWL Series Owner's manual

Wet Location/NEMA 4X Die-Cast Aluminum LED Exit Sign
Installation, Operation and Maintainance Instructions
SEWL Series
Hubbell Lighting, Inc. Life Safety Products • www.dual-lite.com
Copyright© Hubbell Lighting, Inc., All Rights Reserved • Specications subject to change without notice. • Printed in U.S.A. [EC 090204002] 93022482 A 9/09
Self-Testing/Self-Diagnostic EmergencyModels
All models ordered with the Dual-Lite Spectron
self-testing/self-diagnostic electronics system provide:
■Visual indication of AC power status
■Visual indication of all self-diagnostic test cycles
■Visual indication of unit malfunctions including:
■Battery fault
■Charger fault
■Transfer Fault
■Lamp fault
Bi-Color LED Status Indicator
Self-testing/self-diagnostic units are provided with a
single, bi-color LED which serves as a combination AC
power, self-test and service alert status indicator. During
normal operation, the green status LED will be constantly
illuminated, indicating the presence of AC power. During
all automatic or manual self-test cycles, the green Status
LED will blink at a one cycle per second rate indicating
“Test In Progress". If a fault condition is detected during
any automatic or manual self-test cycle, upon completion
of test, the red status indicator will provide a “service alert
code” – see table below.
Service Alert Code Description
One blink ON/pause Battery not connected
Two blinks ON/pause Battery fault
Three blinks ON/pause Charger fault
Four blinks ON/pause Transfer circuit fault
Five blinks ON/pause Lamp failure
Manual Test
Using the unit test switch, users can initiate different
duration test cycles based on the following table:
To Initiate Action: Test Cycle
Press switch once 1 minute
Press switch twice 90 minute
Pressing test switch at any time after a test cycle has
begun cancels the remainder of test and returns the unit
to normal operation. (NOTE: Batteries are often shipped
in a discharged state – this is normal – battery requires
charging. Allow several hours of charge before testing
unit.)
Spectron units also provide:
Brownout protection – unit transfer to emergency mode
with low AC input voltage.
Time Delay Re-transfer – unit will remain in emergency
mode for additional time after AC power is restored.
EMERGENCY MODEL
TROUBLESHOOTING
AC-On Light does not illuminate
• Check AC wiring connections
Emergency LEDs do not work
• Battery is shipped disconnected. Connect leads from
battery to charger PCB and charge before testing.
• Make sure connections to LED board are properly
seated.
• Check wiring connections.
Maintenance
Exit signs should be tested and maintained in accordance
with National Electrical Code and NFPA 101 Life Safety
Code requirements. It is recommended that exit signs be
tested for a minimum of 30 seconds once a month and 90
minutes once a year.
The automatic monthly tests of the Spectron units satisfy
this requirement. The required annual test can be initiated
manually with the test switch, as required by the safety
code.
RECYCLING INFORMATION
All aluminum components are recyclable.
All cartons contain recycled materials.
Please recycle.
NOTICE:
Emergency exit signs contain rechargeable batteries
which must be recycled or disposed of properly.
Use CAUTION when handling batteries.
LED REPLACEMENT
(Contact factory)
IMPORTANT SAFEGUARDS
When using electrical equipment, basic safety precautions should always be followed including the following.
READ AND FOLLOW ALL SAFETY
INSTRUCTIONS
1. Do not let power supply cords touch hot surfaces.
2. Do not mount near gas or electric heaters.
3. Equipment should be mounted in locations and at heights where it will not readily be subject to tampering by
unauthorized personnel.
4. The use of accessory equipment not authorized by the manufacturer may cause an unsafe condition.
5. Do not use this equipment for other than its intended purpose.
6. Service of this equipment should be performed by qualied service personnel.
INSTALLER:
•SEE UNIT LABEL FOR ADDITIONAL MODEL SPECIFICATIONS
•SAVE THESE INSTRUCTIONS FOR USE BY OWNER/OCCUPANT
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WARNING – This product contains chemicals known to the State of California to cause cancer, birth defects and/or
other reproductive harm. Thoroughly wash hands after installing, handling, cleaning, or otherwise touching this product.
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CEILING OR END MOUNT INSTALLATION
WALL MOUNT INSTALLATION
TRANSFORMER
CONNECTOR TO
LED PCB (J1)
WIRE HARNESS
FROM HEATER
ASSY 7 PIN
CONNECTOR
(WHEN PROVIDED)
TO GROUND
CONNECTION
ON FRAME
277
120
COM
TO JUNCTION
BOX
3 PIN PUSH
CONNECTOR (QTY 4)
SUPPLIED PIGTAIL LEADS
PREWIRED AT FACTORY
BLK
WHT
GREEN (GROUND)
PIGTAIL LEAD
RED
PIGTAIL LEAD
BLK
PIGTAIL LEAD
WHT
PIGTAIL LEAD
ORG
BLK
WHT
GREEN
WIRING DIAGRAM
10. REMOVE CHEVRON(S) IF REQUIRED.
DRIVE CHEVRON TOWARDS BACK
OF STENCIL BY TAPPING AROUND
THE ENTIRE PERIMITER FROM
FRONTSIDE OF STENCIL FOR CLEAN
BREAKOUT.
2. REMOVE APPROPRIATE KNOCKOUTS
FOR WALLBOX SCREWS.
4. AT TACH PRE-TINNED PIGTAIL LEADS
PROVIDED TO AC INPUT CONDUCTORS.
3. IF USING CONDUIT, REMOVE
PIPE PLUG, OTHERWISE
REMOVE CENTER KNOCKOUT.
5. REMOVE ADHESIVE BACKING FROM
MOUNTING GASKET & APPLY TO
EXIT BACKPLATE.
6. ROUTE PIGTAIL LEADS THRU CENTER
KNOCKOUT IN BACKPLATE & MOUNT
SIGN TO WALLBOX.
7. AT TACH ADHESIVE WIRING SADDLE
AND ROUTE WIRES INTO CHANNEL.
8. ROUTE PIGTAILS THRU LIGHTBOX
(SEE WIRING DIAGRAM & DETAIL 1)
AND MAKE PROPER CONNECTIONS USING
PUSH CONNECTORS.
9. WHEN PROVIDED, AT TACH 2-PIN BATTERY CONNECTOR
TO PC BOARD AS SHOWN. (SEE BATTERY CONNECTION DETAIL)
11. CONFIRM ALL WIRING IS DRESSED
PROPERLY, HANG STENCIL & DIFFUSER
ONTO FRAME PINS.
12. SEAT COVER & SECURELY TORQUE
COVER SCREWS TO 16 IN-LBS. (SEE DETAIL 2)
AC TRANSFORMER
120VAC-CONNECT BLACK & WHITE LEADS.
277VAC-CONNECT RED & WHITE LEADS.
13. REMOVE CHEVRON(S) IF
REQUIRED. DRIVE
CHEVRON TOWARDS
BACK OF STENCIL BY
TAPPING AROUND THE
ENTIRE CHEVRON
PERIMITER
FROM FRONTSIDE OF
STENCIL FOR CLEAN
BREAKOUT.
3. AT TACH PRE-TINNED PIGTAIL LEADS
PROVIDED TO AC INPUT CONDUCTORS.
2. REMOVE PIPE PLUG.
4. FEED LEADS THROUGH CENTER OF
UNIVERSAL MOUNTING PLATE AND
AT TACH PLATE TO ELECTRICAL BOX.
5. AFFIX NUT TO PIPE NIPPLE. SLIP
THROUGH CANOPY CENTER HOLE AND
AFFIX SECOND NUT ONTO PIPE NIPPLE
AND TIGHTEN. THIS WILL LOCK PIPE
NIPPLE TO CANOPY. (SEE DETAIL)
7. ROUTE PIGTAILS THRU GASKET & CANOPY.
6. REMOVE ADHESIVE BACKING FROM
MOUNTING GASKET & APPLY TO
CANOPY.
8. WITH SCREWS SUPPLIED (QTY 2) SECURE
CANOPY TO UNIVERSAL MOUNTING PLATE
9. REMOVE ADHESIVE BACKING FROM FRAME
GASKET, ROUTE PIGTAILS THROUGH GASKET
& APPLY TO CANOPY. (SEE DETAIL 1)
10. ROUTE PIGTAILS THROUGH EXIT FRAME
AND PIPE NIPPLE NUT. AFFIX NUT TO
PIPE NIPPLE AND TIGHTEN TO SECURE
EXIT FRAME. (SEE DETAIL 1)
11. ROUTE PIGTAILS TO PUSH CONNECTORS.
(SEE WIRING DIAGRAM & DETAIL 1)
12. WHEN PROVIDED, AT TACH 2-PIN BATTERY
CONNECTOR TO PC BOARD AS SHOWN.
14. CONFIRM ALL WIRING IS DRESSED PROPERLY,
HANG STENCIL/DIFFUSER ONTO FRAME PINS. 15. SEAT COVER(S) & SECURELY TORQUE
COVER(S) SCREWS TO 16 IN-LBS. (SEE DETAIL 2)
DETAIL 1
CANOPY GASKET
COMPRESSION STOPS
CANOPY
ANTI-ROTATION
RIBS
NOTE: PIPE NIPPLE NUT INSIDE EXIT FRAME SHALL BE TORQUED TO 40 IN-LBS
SO THAT CANOPY GASKET COMPRESSION STOPS SEAT AGAINST EXIT
FRAME. THIS INSURES THAT THE GASKET IS COMPRESSED PROPERLY
TO SEAL SIGN & SIGN WILL BE SECURE AGAINST ROTATING ON CANOPY.
GASKET
NOTE: CLEAR POLYCARBONATE COVER(S) ARE SIMILAR TO THE CANOPY IN THAT THEY
ALSO HAVE COMPRESSION STOPS (COVER HAS THEM AT ALL 4 CORNERS)
THAT SEAT AGAINST EXIT FRAME. THIS INSURES GASKET WILL BE
COMPRESSED PROPERLY TO SEAL SIGN.
DETAIL 2
SEAT COVER TO FRAME
CENTER KNOCKOUT
1. USE SPANNER SCREW BIT (PROVIDED)
TO REMOVE & TIGHTEN ALL SPANNER
SCREWS.
1. USE SPANNER SCREW BIT (PROVIDED)
TO REMOVE & TIGHTEN ALL SPANNER
SCREWS.
CANOPY PIPE NIPPLE
NUT
APPROX. 3/16"
NOTE: FOR END MOUNTED SINGLE FACED SIGNS, THE
BACKPLATE AND CLEAR COVER WITH STENCIL/DIFFUSER
CAN BE SWAPPED FOR MOUNTING VERSATILITY
A
IMPORTANT: TO WEATHERPROOF FOR OUTDOOR INSTALLATION,
BE SURE TO SEAL ALL OPENINGS — MOUNTING, CONDUIT, ETC.
IMPORTANT: TO WEATHERPROOF FOR OUTDOOR INSTALLATION,
BE SURE TO SEAL ALL OPENINGS — MOUNTING, CONDUIT, ETC.
TORQUE BACK PLATE
SCREWS TO 20 IN-LBS.
REQUIRED NEMA 4X RATED WALL MTG DETAIL
NUT
TORQUE TO
40 IN-LBS
1/4-IN. THICK CANOPY
BACKPLATE
GASKET
(NEMA 4X ONLY)
MOUNT POTTED PIPE NIPPLE (SHORT END)
TO CANOPY & SECURE WITH NUT SUPPLIED.
CANOPY
NUT
TORQUE TO
50 IN-LBS
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FOR NEMA SEE NEMA MOUNTING DETAIL
BATTERY CONNECTION DETAIL
2-PIN BATTERY
CONNECTION
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