Hubbell GAI-Tronics DHS 200 Series User manual

Pub. 42004-453C
GAI-TRONICS 3030 KUTZTOWN RD. READING, PA 19605 USA
610-777-1374 800-492-1212 Fax: 610-796-5954
VISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS
GAI-TRONICS®
AHUBBELL COMPANY
Model DHS/DHF 200 Series
Digital Intercom Stations
TABLE OF CONTENTS
Confidentiality Notice.....................................................................................................................1
General Information.......................................................................................................................1
Product Overview ...................................................................................................................................1
System Requirements and Limitations.................................................................................................1
Features and Functions ..........................................................................................................................2
Model Chart ............................................................................................................................................2
Available Models.....................................................................................................................................3
Wall-Mount Handset Intercoms (Indoor/Outdoor) ...............................................................................................3
Wall-Mount Hands-free Intercoms (Indoor/Outdoor)...........................................................................................3
Flush-Mount Hands-free Intercoms ......................................................................................................................3
Description of Major Components........................................................................................................4
Installation ......................................................................................................................................5
General Information...............................................................................................................................5
General Installation Guidelines.............................................................................................................5
Security Hardware..................................................................................................................................5
Conduit Installation Details...................................................................................................................6
Mounting..................................................................................................................................................7
Models DHS-201, DHF-201, and DHF-202.........................................................................................................7
Models DHF-203 and DHF-204 ...........................................................................................................................8
Field Wire Installation..........................................................................................................................10
Power ..................................................................................................................................................................10
System.................................................................................................................................................................12
Audio ..................................................................................................................................................................12
Audio Level Adjustments ...................................................................................................................................13
Switch Configuration..........................................................................................................................................16
Inputs ..................................................................................................................................................................17
Outputs................................................................................................................................................................17
Operation.......................................................................................................................................19
Hands-free Operation...........................................................................................................................19
Handset Operation................................................................................................................................19
Headset Operation................................................................................................................................20
Paging.....................................................................................................................................................20

Table of Contents Pub. 42004-453C
MODEL DHS/DHF 200 SERIES DIGITAL INTERCOM STATIONS
GAI-TRONICS 3030 KUTZTOWN RD. READING, PA 19605 USA
610-777-1374 800-492-1212 Fax: 610-796-5954
VISIT WWW.GAI-TRONICS.COM FOR PiiRODUCT LITERATURE AND MANUALS
Alarms and Music.................................................................................................................................20
Status Indication...................................................................................................................................21
Call Status...........................................................................................................................................................21
Controls..................................................................................................................................................21
Keypad................................................................................................................................................................21
Single Button Dialing .........................................................................................................................................21
Talk/Listen Control.............................................................................................................................................21
Call Cancel..........................................................................................................................................................21
Master Volume ...................................................................................................................................................21
Maintenance..................................................................................................................................22
General Information.............................................................................................................................22
Troubleshooting....................................................................................................................................22
Service ................................................................................................................................................................23
Replacement Parts................................................................................................................................23
Specifications ................................................................................................................................24

Pub. 42004-453C
GAI-TRONICS 3030 KUTZTOWN RD. READING, PA 19605 USA
610-777-1374 800-492-1212 Fax: 610-796-5954
VISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS
GAI-TRONICS®
AHUBBELL COMPANY
Model DHS/DHF 200 Series
Digital Intercom Stations
Confidentiality Notice
This manual is provided solely as an operational, installation, and maintenance guide and contains
sensitive business and technical information that is confidential and proprietary to GAI-Tronics. GAI-
Tronics retains all intellectual property and other rights in or to the information contained herein, and
such information may only be used in connection with the operation of your GAI-Tronics product or
system. This manual may not be disclosed in any form, in whole or in part, directly or indirectly, to any
third party.
General Information
Product Overview
The GAI-Tronics DHS/DHF 200 Series Digital
Intercom Stations are designed for use in hazardous and
non-hazardous area communications, both indoors and
outdoors, and in high noise areas.
The DHS/DHF 200 Series Intercom Stations are ideal
for both large and small intercom systems.
Communication and security systems can be networked
to include up to 120 intercom servers with the
capability to support a corresponding maximum of
5,760 stations. The systems can be upgraded to include
alarms, radio interface, telephone interface, music, etc.
All communication to the stations is via a two-wire
digital communication line.
These intercom stations provide all-call, group call,
hands-free, handset and headset communication,
input/output controls, and a variety of other functions.
These stations also contain integrated functions such as
door and gate control, and control desk functions.
System Requirements and Limitations
As a minimum, the DHS/DHF 200 Series Stations require a system central to supply power for operation
for basic functions. A local 24 V ac or dc power source is required for full functionality (external
speaker, audio line driver and headset operation). Remote amplifiers can be installed with these stations
to broadcast additional audio. Refer to Pub. 42004-452, “Model DSA-201 Remote Speaker Amplifier.”
Figure 1. Digital Intercom Station

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Features and Functions
Central power (limited functionality) or
local power operation (full functionality)
Direct dial, auto-dial, group call, and all-call
capability
Two-wire digital communication
Suitable for high noise areas
24 V ac or dc power
Optional footswitch
Footswitch input
Optional headset
12-watt, Class D speaker amplifier
Optional noise-canceling gooseneck microphone
0 dBm, 600-ohm audio line driver
Protection against feedback
Volume control
Simplex, switched duplex, and full-duplex capable
16-button keypad
Call transfer
Optional talk/listen control
Conference calling
Configurable buttons
Two configurable outputs
Call status indicator
Suitable for Div. 2 Hazardous Areas (selected models)
Noise-canceling handsets
UL Listed
Hands-free operation
CE Mark
Two configurable inputs
Model Chart
Feature
Model Surface
Mount Flush
Mount UL
Div. 2 Hand-
set Hands-
free Single
Button Dual
Button Full
Keypad
Goose-
neck
Mic
Head-
set
Jack
DHS-201
DHS-
201HS
DHF-201
DHF-
201HS
DHF-
201GN
DHF-
201HSGN
DHF-202
DHF-
202HS
DHF
202GN
DHF-
202HSGN
DHF-203
DHF-204

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Available Models
Wall-Mount Handset Intercoms (Indoor/Outdoor)
The Model DHS-201 Wall-mount Handset Intercom has a built-in speaker amplifier and external audio
output with an optional headset jack.
Wall-Mount Hands-free Intercoms (Indoor/Outdoor)
The wall-mount hands-free intercoms include a built-in speaker amplifier and external audio output.
They are available with an optional gooseneck mic or a headset jack.
Models DHF-201 (NEC Div. 2) Single Button Wall-mount Hands-free Intercom includes a single
programmable push button for call-in only.
Models DHF-202 (NEC Div. 2) Wall-mount Hands-free Intercom with 16-Button Keypad includes
two programmable push buttons.
Flush-Mount Hands-free Intercoms
The flush-mount hands-free models include a
built-in speaker amplifier and external audio
output, and are available with an optional
gooseneck microphone.
Model DHF-203 Single Button Flush-Mount
Hands-free Intercom includes a single
programmable push button for call-in only.
Model DHF-204 Flush-Mount Hands-free
Intercom with 16-Button Keypad includes two
programmable push buttons.
Figure 2. Model DHS-201 Figure 3. Models DHF-201 and DHF-202
Figure 4. Models DHF-203 and DHF-204

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Description of Major Components
The 200 Series Digital Intercom Stations are made up of a front panel assembly and a rear enclosure.
The following assemblies are mounted on the interior side of the front panel:
69539-10xAudio/Interface PCB Assembly
69547-10xIntercom PCB Assembly
Refer to Figure 5 below. The front panel contains the user interface components (microphone, speaker,
status LED, keypad, and handset) in addition to the 69539-10xAudio/Interface PCBA that provides all
terminations except earth ground. This PCBA also contains controls for volume, gain, and switch
configuration.
The 69547-10xIntercom PCBA connects to the Audio Interface PCBA from below to transmit/receive
audio, data, and control information to and from the central control cabinet. The rear enclosure protects
the electronics from the harsh environment, and also contains the termination for earth ground.
Figure 5. Front Panel Assembly with Intercom and Audio Interface PCBAs

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Installation
General Information
WARNING This equipment is suitable for use in Class I, Division 2, Groups A, B, C and
D, Class II Division 2, Groups F, and G, Class III OR non-hazardous locations only. Combinations
of equipment in your system are subject to investigation by the local Authority Having Jurisdiction
at the time of installation.
WARNING EXPLOSION HAZARD – Do not disconnect equipment unless power has
been removed or the area is known to be non-hazardous.
WARNING EXPLOSION HAZARD - Substitution of components may impair suitability
for Class I, Division 2.
Averttissement – Risque d’explosion - la substitition de composants peut rendre ce matériel
inacceptable pour les em-placements de Classe 1, Division 2.
Averttissement – Risque d’explosion – avant de déconnector l’equipment, couper le courant ou
s’assurer que l’emplacement est désigné non dandereux.
Install equipment without modification and according to all applicable local and national electrical codes.
USA and Canada Consult the National Electrical Code (NFPA 70), Canadian Standards Association
(CSA 22.1), and local codes for specific requirements regarding your installation. Class 2 circuit wiring
must be performed in accordance with NEC 725.55.
General Installation Guidelines
This station contains a high gain amplifier, which enables operation in high noise environments. To
prevent feedback problems in the system, the ambient noise levels, volume settings, and station placement
must be taken into consideration. Unpleasant feedback problems can be reduced by taking the following
measures:
Pointing the speaker away from nearby Intercom Stations
Placing the speakers in separate rooms from Intercom Stations
Reducing volume levels
Security Hardware
The stations in the manual are vandal resistant. The front panel is attached to its enclosure with security
screws. A GAI-Tronics Model 233-001 Security Screwdriver or Torx T-25 security head tip (sold
separately) is required for installing or removing the front panel.

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Conduit Installation Details
GAI-Tronics recommends installing wiring in conduit to protect against accidental damage and
vandalism. To prevent moisture from entering the enclosure, we strongly recommend the following:
Conduit should enter the enclosure from the bottom.
If entered from the top, the conduit must be internally sealed to prevent moisture ingress.
Sealed fittings should be installed at all cable entry points.
Silicone sealant or equivalent should be applied around and inside all conduit entries.
Figure 6. Bottom entry conduit installation details
for metallic enclosures
Figure 7. Top entry conduit installation details for
metallic enclosures (NOT recommended)

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Mounting
Models DHS-201, DHF-201, and DHF-202
The mounting and wiring instructions for the model
listed above are as follows:
1. Remove the four security screws from the front of
the intercom station, and separate the front panel
from the rear enclosure. Place the front panel and
screws in a safe location.
2. Secure the rear enclosure to the mounting surface
using the four 0.28-inch (7.11-mm) mounting
holes provided along with four ¼-inch (M6)
diameter bolts of the appropriate length for the
mounting surface.
3. Install the field wiring according to the
instructions provided on page 10.
4. Using the appropriate section of this manual,
make the necessary set-up changes:
Adjust the audio levels as described in the
“Audio Level Adjustments” section beginning
on page 13.
Make any necessary hardware configuration
changes as described in the “Switch
Configuration” section on page 16.
Refer to page 17 for the initial programming
options.
5. Complete the installation by reattaching the front
panel assembly to the rear enclosure using the
four security screws. Use a torque setting of 30
in-lbs. or 35 cm-kg.
6. Verify that the unit is operating as described in the
“Operation” section beginning on page 19.
NOTE:When using the GAI-Tronics Model 231-001
Pole Mounting Kit, follow the mounting instructions
provided in the kit.
Figure 8. Model DHF-202
Figure 9. Model DHS-201

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Models DHF-203 and DHF-204
1. For flush-mount installations, mount the included back box in the desired location using appropriate
hardware. Refer to Figure 12 on page 9 for cutout dimensions.
2. Install the wiring and cable fitting through either the top or bottom cutout. Bottom entry is
recommended.
Figure 10. Model DHF-203
Figure 11. Model DHF-204
3. When the cable has been pulled into the enclosure, complete the field wiring according to the “Field
Wire Installation” instructions provided on page 10.
4. Using the appropriate section of this manual, make the necessary set-up changes:
Adjust the audio levels as described in the “Audio Level Adjustments” section beginning on page
13.
Make any necessary hardware configuration changes as described in the “Switch Configuration”
section on page 16.
Refer to page 17 for the initial programming options.
5. Complete the installation by attaching the front panel assembly to the rear enclosure using the six
security screws.
6. Verify that the unit is operating as described in the “Operation” section beginning on page 19.
For mounting Models DHF-203 and DHF-204 in GAI-Tronics Model 236-001 Surface-Mount Enclosure
and Model 234/234WM Stanchions, please refer to the installation manual included with the enclosure or
stanchion. The installation manuals are also available at www.gai-tronics.com.

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Figure 12. Model DHF-203 and DHF-204 Mounting Details

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Field Wire Installation
1. Unfasten the front panel assembly.
2. Pull the field wiring through the conduit entrance in the rear of the enclosure . The use of ferrules is
recommended on the ends of stranded wire to create a secure, reliable connection.
3. Install all connections as indicated below. Refer to Figure 13 for wiring details. Refer to Table 1 and
Table 2 on page 12 for the recommended conductor sizes and lengths.
NOTE: USA and Canada - Consult the National Electrical Code (NFPA 70), Canadian Standards
Association (CSA 22.1), and local codes for the specific requirements regarding your installation. Install
all equipment without modification and according to the local and national codes. Class 2 circuit wiring
must be performed in accordance with NEC 725.55.
Power
Central Power
This assembly is capable of operating without a 24 V ac or dc power source. When a 24 V dc power
source is not connected to P46, this station is powered by the central cabinet via the system cable. This
will limit the functionality of this station and limit the distance from the central cabinet. The following
functions will not be operational when central power is used:
External speaker amplifier
Audio line driver
Headset operation
Configurable outputs
The enclosure must be connected to earth ground. Install a ring lug on the ground conductor prior to
connection to the enclosure. Secure the ring lug to the #6 ground screw on the rear enclosure.
Local Power
This assembly requires a 24 V ac or dc power source for the station to be fully functional. The following
functions are enabled when central power is used:
External speaker amplifier
Audio line driver
Headset operation
Configurable outputs
A separate power feed is recommended for each intercom station. A pluggable terminal block P46 is
provided for connection of power to the station. Power leads can be connected to either L1 or L2 in ac or
dc systems. Also, the enclosure must be connected to earth ground. Install a ring lug on the ground
conductor prior to connection to the enclosure. Secure the ring lug to the #6 ground screw on the rear
enclosure.
Installation of this equipment shall be carried out by suitably-trained personnel in
accordance with the applicable code of practice concerning equipment and protective
systems intended for use in potentially Explosive Atmospheres.

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Figure 13. Typical Station Installation

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System
This station requires a two-conductor twisted pair cable run between the station and the central control
unit. Cable capacitance is critical to the station performance on long distances. Refer to Table 1 for the
maximum system cable lengths and Table 2 for the recommended cable sizes. Terminate the system
cable on terminal block P44 pins 5 and 6 (Data A and B).
Table 1.
Maximum System Cable Lengths
Cable Capacitance No. 22 AWG (0.325 mm2) No.20 AWG (0.519 mm2)
30.5 nf/1000 feet (304.8 m) 6562 feet (2000 m) 6562 feet (2000 m)
13.7 nf/1000 feet (304.8 m) 6562 feet (2000 m)/
9843 feet (3000 m) with local 24 V power
9843 feet (3000 m)
Table 2.
Recommended Cable Sizes
Cable Use Size
System Two-conductor twisted pair, No. 22 AWG (0.325 mm2)
Power Three-conductor, No. 18 AWG (0.823 mm2)
Footswitch, inputs, audio line Two-conductor, No. 22 AWG (0.325 mm2) is typical
Output contacts Two-conductor twisted pair, No. 18 AWG (0.823 mm2)
Speaker cable Two-conductor twisted pair, No. 18 AWG (0.823 mm2)
Audio
External Speaker
If this station is located in a high noise area, an external speaker or horn can be used to broadcast audio
received by this station. Terminate the external speaker or horn on terminal block TB14.
Audio Output to Remote Amps
Audio received by this station can be transmitted to remote amplifier stations for broadcast into high noise
areas. Terminal block TB1 has been provided to connect audio to the remote amplifiers.

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Audio Level Adjustments
NOTE:The following adjustments should only be performed after the Intercom Level Setting RM has
been set (factory setting) and the Master Volume Adjustment (keypad control) has been set to mid-range.
Refer to Figure 14 for locations.
Figure 14. Setting Locations

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Handset Receiver Volume
Potentiometer R73 has been provided for individual adjustment of the handset receiver volume. To
increase the handset volume, rotate R73 (HNDST VOL) clockwise. To decrease the volume, rotate R73
counterclockwise.
Unit Speaker Level
Potentiometer R75 has been provided for individual adjustment of the unit speaker volume. To increase
the speaker volume, rotate R75 (UNIT SPKR VOL) clockwise. To decrease the volume, rotate R75
counterclockwise.
Headset Receiver Level
Potentiometer R79 has been provided for individual adjustment of the headset receiver volume. To
increase the headset volume, rotate R79 (HDST VOL) clockwise. To decrease the volume, rotate R79
counterclockwise.
AGC (Automatic Gain Control)
This station is equipped with an automatic gain control circuit in order to minimize level changes on the
audio line and the external speaker. The master volume control (keypad) affects the audio level received
by this station. The master volume control enables the handset, headset, and unit speaker levels to be
controlled via the keypad, but it also affects the audio level supplied to the audio line and external
speaker; therefore, an automatic gain control circuit has been added. This adjustment has been factory set
and should only be performed by certified Field Service Personnel.
AGC Bypass
If necessary, the AGC circuitry can be bypassed. To bypass the AGC, move the jumpers on P8 and P9
from IN to the OUT position.
NOTE:The following adjustments should only be performed after the Intercom Level Setting RM has
been set (factory setting), the Master Volume Adjustment (keypad control) has been set to mid-range, and
the AGC has been set.

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External Speaker Volume Control
A speaker amplifier has been provided to enable this station to be used in high noise areas. Potentiometer
R43 has been provided for volume control. To increase the volume to the speaker, rotate R43 clockwise.
To decrease the volume to the speaker, rotate R43 counterclockwise.
NOTE:This station will broadcast received audio over the external speaker or horn only when the station
is powered by 24 V, the station’s handset is on-hook or the (optional) headset is not connected. Received
audio is not broadcast over the external speaker if 24 V power is not supplied, the station’s handset is off-
hook or a headset is installed.
External Speaker Gain
The external speaker amplifier contains four user adjustable gain settings:
0 dB
6 dB
12 dB
24 dB
These settings enable the user to control the maximum gain of the speaker amplifier. The 24-dB setting
provides the maximum gain from the amplifier and the 0-dB setting enables the minimum gain.
Configuration jumpers P36 (GAIN0) and P37 (GAIN1) have been supplied to set the gain. Refer to Table
3 for the desired gain settings.
Table 3. Gain Setting
Setting
Jumper
P37 Jumper
P36
0 dB 0 0
6 dB 0 1
12 dB 1 0
24 dB 1 1
Audio Output to Remote Amps
A 600-ohm audio output driver has been provided to enable audio received by this station to be broadcast
over the speakers connected to Model DSA-101 Remote Speaker Amplifiers. This enables additional
areas close to this station to receive audio sent to this station.
NOTE:This station will broadcast received audio to the remote amplifiers only when the station is
powered by 24 V, the handset is on-hook or the headset is not connected. Received audio is not broadcast
to the remote amplifiers when 24 V power is not supplied, the station’s handset is off-hook or the optional
headset is installed.
Audio Output Level
The nominal level on this output is set to 0.775 Vrms. To increase the audio output level, rotate R47
(Audio Line Level) clockwise. To decrease the audio output level, rotate R47 counterclockwise.

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Switch Configuration
A set of configuration jumpers has been provided for panel switches SW1 and SW2. These configuration
jumpers enable switches SW1 or SW2 to be set as a button on the keypad matrix or one of the
programmable inputs IN1 or IN2.
SW1
Configuration jumpers labeled R1-R4 and C1-C5 (on P14 and P29) enable switch SW1 to be set as a
single button of the keypad matrix. For example: to configure switch SW1 as keypad button 5, install the
jumpers on row R2 and column C2. Two configuration jumpers labeled C_GND and IN1 (on P18 and
P23) enable switch SW1 to be set as programmable input IN1. To set switch SW1 as input IN1, install
the jumpers on C_GND and IN1.
NOTE:The function of input IN1 must be programmed in the central cabinet. Refer to the “Inputs”
section of the central cabinet instruction manual for instructions on how to program this input. Also, the
footswitch input shares the programmable input IN1 with SW1. Either the footswitch can use
programmable input IN1 or SW1, but not both.
SW2
Configuration jumpers labeled R1-R4 and C1-C5 (on P13 and P1) enable switch SW2 to be set as a single
button of the keypad matrix. For example: to configure switch SW2 as keypad button 9, install the
jumpers on row R3 and column C3. Two configuration jumpers labeled C_GND and IN2 (on P7 and
P12) enable switch SW2 to be set as programmable input IN2. To set switch SW2 as input IN2, install
the jumpers on C_GND and IN2.
NOTE:The function of input IN2 must be programmed in the central cabinet. Refer to the “Inputs”
section of the central cabinet instructional manual for instructions on how to program this input.

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Inputs
Two programmable inputs (IN1 and IN2) have been provided on this assembly. Inputs IN1 and IN2 can
be programmed to perform a variety of functions such as: initiating dialing, changing button functions,
initiating alarms, etc. Termination of the input contacts have been provided on terminal block P44 pins
1–4 (IN1 +/−, IN2 +/−).
NOTE:Input IN1 is shared with the footswitch and SW1 inputs; therefore, this input can only be used
when the footswitch and SW1 are not in use. Input IN2 is shared with the SW2 input, therefore, this input
can only be used when SW2 is not in use. Please refer to the “Inputs” section of the central cabinet
instruction manual for instructions on how to program these inputs.
Footswitch
A programmable footswitch input has been provided on this assembly. Termination for the input contact
has been provided on terminal block P45 pins 7-8 (footswitch +/−). The footswitch can be programmed
to perform a variety of functions such as: talk/listen control (T button function), direct dialing, etc. The
footswitch input shares the programmable input IN1 with SW1. Either the footswitch can use
programmable input IN1 or SW1, but not both.
NOTE:The function of input IN1 must be programmed in the central cabinet. Refer to the “Inputs”
section of the central cabinet instruction manual for instructions on how to program this input.
Outputs
Two programmable opto-coupler outputs (OUT1 and OUT2) have been provided on this assembly.
Termination for the output have been provided on terminal block P45 pins 2-3 [OUT2 (−), (+)] and pins
4–5 and [OUT1 (−), (+)]. Outputs OUT1 and OUT2 can be programmed to perform a variety of
functions such as: conversation active, loudspeaker active, PA announcement, pre-defined conference
active, all call or group call received, door opener, etc. Please refer to the “Outputs” section of the central
cabinet instruction manual for instructions on how to program these outputs.
Refer to Figure 15 for a typical system interconnection.
NOTE:The outputs can only be used when the station is powered by 24 V.

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Figure 15. Typical System Interconnection Diagram
This manual suits for next models
13
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