Hubitron Steueungstechnik HBG 800-DP User manual

Operating manual HBG 800-DP Rev. 05 - 08/18 Hubitron Steuerungstechnik
Hubitron Steuerungstechnik, Hauptstr. 4/1, D-89611 Obermarchtal, Germany, Tel. [phone], FAX [phone] of 16
Operating manual
Wireless hand wheel unit HBG 800-DP
Content
1. Description ..................................................... 2
2. Technical Data................................................ 2
2.1 Hand terminal HBG 800-DP ............................2
2.2 Access point HBG 800-DP...............................2
2.3 Charging station ...............................................2
2.4 Connecting Adaptor HBG 800-DP...................2
2.5 System timing...................................................2
2.5.1 Emergency stop + safety buttons..............2
2.5.2 All other buttons .......................................2
3. Scope of delivery ........................................... 2
4. Machine demands.......................................... 2
5. Environmental conditions............................. 2
5.1 Kind of conditions ............................................2
5.2 Tolerance range ................................................2
6. Operating elements ....................................... 3
6.1 Hand terminal HBG 800-DP ............................3
6.2 Accesspoint HBG 800-DP................................3
6.3 Charging station ...............................................4
6.4 Connecting adaptor HBG 800-DP ....................4
6.4.1 Address of Profibus ..................................4
6.4.2 Pin assignment..........................................5
7. Installation ...................................................... 5
7.1 Profibus installation..........................................5
7.2 Out of operation................................................6
8. Operation ........................................................ 6
8.1 Switching on and off of the hand terminal .......6
8.2 LCD display .....................................................6
9. Set up...............................................................6
9.1 Used buttons .................................................... 6
9.2 Enter Set up ..................................................... 6
9.3 Change Set up .................................................. 6
9.4 Description of the menue points ...................... 7
9.5 Test routines .................................................... 7
9.6 Set up overview ............................................... 7
10. Start of operation............................................8
10.1 Channel selection............................................. 8
10.1.1 Field strength measurement ..................... 8
10.2 Set transmitting power ..................................... 8
10.3 Set minimum level ........................................... 8
11. Actions to avoid interruptions ......................8
12. Error solutions................................................9
12.1 Possible errors.................................................. 9
12.2 Cause of errors................................................. 9
12.3 LOW - BATT display...................................... 9
12.4 No function ...................................................... 9
13. Maintenance and care ..................................10
13.1 Change of rechargeable batteries ................... 10
13.1.1 Exchange of rechargeable batteries........ 10
14. Frequency table ............................................11
15. Safety instructions .......................................11
16. LED's in the access point ............................12
16.1 LED's in the connecting adaptor.................... 12
17. Spare parts....................................................13
18. EG Declaration of Conformity .....................14
Appendix ...............................................................15
Profibus – Module description................................... 15
Connecting example Siemens 810D/840D ................ 16

Operating manual HBG 800-DP Rev. 05 - 08/18 Hubitron Steuerungstechnik
Hubitron Steuerungstechnik, Hauptstr. 4/1, D-89611 Obermarchtal, Germany, Tel. [phone], FAX [phone] of 16
1. Description
The radio controlled hand wheel HBG 800-DP is for
wireless control of CNC machines which control
units has a Profibus interface implemented, e. g.
Siemens Sinumerik 810D, 840D. It replaces most of
the functions of the original Siemens BHG.
The safety functions (emergency stop + approval
button) fulfil the safety category 3, EN954-1. The
concept is approved by the German Institute for
Health and Safety - BGIA.
The system is exclusively designed for
operation within the European market! Other
markets require a written approval of the
manufacturer!
2. Technical Data
2.1 Hand terminal HBG 800-DP
Dimensions (l x w x h)............... approx. 220x116x80
Weight...................................................approx. 620g
Power supply...........3 x NiMh rechargeable batteries
Display ...........................................LCD, 2 x 12 digits
.................................................................... 11 LED‘s
Operating elements................................... 16 buttons
......................................................... 2 safety buttons
........................................... 1 emergency stop button
.........................................................1 rotary encoder
........................................................ 2 potentiometers
Operating time ..........................................> 24 hours
Frequency band ............433 + 869 MHz (SRD 1e/1k)
Channels ................................................................21
RF power............................. max. 10mW at 433 MHz
.............................................. max. 5mW at 869 MHz
Range................................ approx. 25 m (adjustable)
Vibration alarm ..................................................... yes
2.2 Access point HBG 800-DP
Dimensions (l x w x h)........... approx. 220 x 130 x 70
Weight.................................................. approx. 1,4kg
Power supply..........................via connecting adaptor
Outputs............ 2 x emergency stop, each 3A, AC-15
............................. 2 x safety button, each 2A, AC-15
..........1 charging output for hand terminal 20/240mA
Inputs ........ 2 x emergency stops for charging station
Frequency band .................................433 + 869 MHz
Channels ................................................................21
RF power............................. max. 10mW at 433 MHz
.............................................. max. 5mW at 869 MHz
Range................................ approx. 25 m (adjustable)
2.3 Charging station
Dimensions (l x w x h)............. approx. 190 x 95 x 55
Weight...................................................approx. 100g
Contacts ...................................................................4
2.4 Connecting Adaptor HBG 800-DP
Dimensions (l x w x h) .............approx. 122 x 90 x 60
Weight..........................................................ca. 130 g
Power supply ............................. 24V DC ±15%, 0,5A
Connections........................................Profibus DPV1
....................................... emergency stop, (2 circuits)
.......................................................... 2 safety buttons
............................................................... access point
Mounting ................................................... on DIN rail
2.5 System timing
2.5.1 Emergency stop + safety buttons
min. 23,2 ms
max. 155 ms
average reaction: approx. 31 ms
2.5.2 All other buttons
min. 21 ms
max. 142 ms
average reaction: approx. 27 ms
3. Scope of delivery
1 hand terminal HBG 800-DP
1 access point HBG 800-DP
1 connecting adaptor HBG 800-DP
1 charging station
2 antennas
1 connecting cable 16 pol. 3m
1 mounting set + adhesive symbols for front foil
4. Machine demands
o The control unit of the machine must have a
working Profibus interface.
o An emergency stop must be stored at the
machine if the emergency stop relay shows
different levels.
o An emergency stop must be confirmed at the
machine control.
o The power supply has to comply with EN 50178
and IEC 742 (safe interruption from the power
outlet, protection of over voltage, PELV).
o A machine movement directed by the hand
wheel is only allowed, if both safety buttons are
pushed and have been opened before!
o A hard wired emergency off on the machine is
imperative!
5. Environmental conditions
5.1 Kind of conditions
The wireless hand wheel is exclusively constructed
for the operation in closed plants. Direct sun light
rays are harmful and can cause damage.
The protection classification rating is IP 64.
5.2 Tolerance range
Operating temperature: +5° to +45°C
Storage temperature: -20° to +70°C
max. humidity: 90%, no condensation
Vibration resistance: 5g
Shock resistance: 10g

Operating manual HBG 800-DP Rev. 05 - 08/18 Hubitron Steuerungstechnik
Hubitron Steuerungstechnik, Hauptstr. 4/1, D-89611 Obermarchtal, Germany, Tel. [phone], FAX [phone] of 16
6. Operating elements
6.1 Hand terminal HBG 800-DP
1 emergency stop button
2 potentiometer 1 (spindle)
3 potentiometer 2 (feed)
4 5 free programmable buttons with LED‘s (free
symbol definition)
5 button for hand wheel + inching function with
LED's
6 axis movement buttons
7 LCD display
8 encoder
9 axis selection buttons with LED‘s
10 feed + spindle start/stop (the stop buttons are
working as break contacts, this can be changed
in the setup)
11 safety button 1
12 safety button 2
On the backside is a magnet with hook, charging
contacts and the label.
6.2 Access point HBG 800-DP
14 antenna socket X3
15 covers
16 type label
17 connection X1 to connecting adaptor
18 socket for charging station X2
Remark: The mounting holes are underneath the
covers!

Operating manual HBG 800-DP Rev. 05 - 08/18 Hubitron Steuerungstechnik
Hubitron Steuerungstechnik, Hauptstr. 4/1, D-89611 Obermarchtal, Germany, Tel. [phone], FAX [phone] of 16
6.3 Charging station
19 connecting cable with plug
20 mounting holes Ø 5,5 mm
21 charging contacts
22 contacts for emergency stop
6.4 Connecting adaptor HBG 800-DP
23 X4 – connection to access point
24 X3 – connection to access point
25 X2 – connection to machine control
26 X1 – Profibus Interface
27 dip switch for Profibus address setting
The connecting adaptor HBG 800-DP is for
mounting on a DIN rail.
The scope of supply includes a connecting cable
with only one plug. It has to be connected to X3 and
X4 of the connecting adaptor. This cable is available
in 3 lengths: 3 m, 5 m, 10 m.
6.4.1 Address of Profibus
The address of the Profibus will be set by the dip
switch S1 (27). Changes will act after disconnecting
the adaptor from the power supply!
setting of S1 address
1 2 3 4
OFF OFF OFF OFF 2
ON OFF OFF OFF 3
OFF ON OFF OFF 4
ON ON OFF OFF 5
OFF OFF ON OFF 6
ON OFF ON OFF 7
OFF ON ON OFF 8
ON ON ON OFF 9
OFF OFF OFF ON 10
ON OFF OFF ON 11
OFF ON OFF ON 12
ON ON OFF ON 13
OFF OFF ON ON 14
ON OFF ON ON 15
OFF ON ON ON 16
ON ON ON ON 17

Operating manual HBG 800-DP Rev. 05 - 08/18 Hubitron Steuerungstechnik
Hubitron Steuerungstechnik, Hauptstr. 4/1, D-89611 Obermarchtal, Germany, Tel. [phone], FAX [phone] of 16
6.4.2 Pin assignment
Cable to access point
PIN color of wire function
X3.1 grey GND
X3.2 white/green +24 V
X3.3 blue +12 V
X3.4 green serial 1 out
X3.5 brown serial 1 ctrl
X3.6 white serial 1 in
X3.7 pink serial 2 in
X3.8 red serial 2 out
X3.9 yellow output 1
X3.10 shield grounding
X4.1 lilac emergency stop 1.1
X4.2 grey/pink emergency stop 1.2
X4.3 red/blue emergency stop 2.1
X4.4 black emergency stop 2.2
X4.5 white/yellow safety button 1
X4.6 brown/green safety button 2
Machine side
PIN description direction
power
X2.1 Encoder A out 5V/20mA
X2.2 Encoder /A out 5V/20mA
X2.3 Encoder B out 5V/20mA
X2.4 Encoder /B out 5V/20mA
X2.5 GND -
X2.6 +24V supply in 0,5 A
X2.7 safety button 2 out 24V/2 A
X2.8 safety button 1 out 24V/2 A
X2.9 emergency stop 2.2 - 3 A
X2.10 emergency stop 2.1 - 3 A
X2.11 emergency stop 1.2 - 3 A
X2.12 emergency stop 1.1 - 3 A
X1 Profibus interface 9 pole D-SUB
7. Installation
Machine must be turned off before installation!
o Mount the charging station onto the 3 mounting
holes (20) on a suitable location with easy
access. The cable must be on top. Do not bend
the loading station!
o Install the access point on the machine control
panel near to the hand wheel interface,
preferably above the control panel. Underneath
the 2 covers (15) are 2 mounting holes each for
M5 screws (hole distance: 102 x 202 mm). The
connector for the anenna (14) must be on top.
o Install the charging station onto the access point
(X2, 18).
o Screw the short antenna into the antenna socket
(X3, 14).
o Connect the cable supplied with the access point
(X1, 17) and the connecting adaptor
o remove Sticker ("remove before use") with
magnet from the hand terminal.
Mounting positions:
enlosed in synthetic
enlosed in metal
Attention!
If machines have only one emergency stop channel,
both emergency stop contacts of the HBG 800-DP
must be connected in series!
7.1 Profibus installation
1. read the GSE file into the control unit.
Afterwords a new Profibus device with the name
HBG800-DP should be available. It includes the
following modules:
No Name length values
1 Poti Spindle 1 Byte 0 - 31
2 Poti Feed 1 Byte 0 – 31
3 Buttons 1-16 2 Byte (DW) 0 - 65535
4 Encoder 2 Byte (DW) ± 32768
5 Status 1 Byte 0 - 255
6 LED’s 1-12 2 Byte (DW) 0 – 65535
7 Text line 1 12 Byte Array ASCII
8 Text line 2 12 Byte Array ASCII
If the modules are not available you have to add it
manually.
Attention should be paid to:
1. all modules must be added
2. keep the order of the modules like in the table
above
A detailed description of the modules is
available in the appendix of this manual!

Operating manual HBG 800-DP Rev. 05 - 08/18 Hubitron Steuerungstechnik
Hubitron Steuerungstechnik, Hauptstr. 4/1, D-89611 Obermarchtal, Germany, Tel. [phone], FAX [phone] of 16
7.2 Out of operation
Is the hand wheel cut off from the supply voltage for
a longer time period, it is very important to attach
the magnet with an adhesive tape to the hand
terminal. The magnet causes an internal reed
contact to disconnect the supply voltage. This way
damage to the accus is avoided.
For correct placement:
- push and hold safety buttons – LED's are on.
- run with the magnet over the right side of the
hand terminal in height of the housing slits until
the LED's turn off.
- fix the magnet in this position with adhesive
tape.
- push the safety buttons again, if LED's are off,
the magnet is installed correctly.
8. Operation
8.1 Switching on and off of the hand
terminal
The hand terminal is switched on with one of the
safety buttons (12 or 13).
The connection builds up after both safety
buttons are released again!
The switching off is possible in two ways:
1. push the emergency stop
2. return the hand terminal to the charging
station
Remark:
To avoid an accidental emergency stop the hand
terminal has to be turned on with the safety buttons
before you take it out of the charging station! To do
this, simply push one of the safety buttons and
release again.
After enabling the hand wheel on the machine
control it can be used.
The assignment of the buttons and LED's has to be
programmed on the PLC of the machine. An
example programm is available on the support CD.
8.2 LCD display
On the 2 line LCD display error codes and warnings
are displayed.
It is also possible to display user information like
axis information and potentiometer positions....
9. Set up
9.1 Used buttons
For the Set up the following buttons are used:
1 safety buttons to
switch on
2 enable set up
3 enter
4 change values
5 exit set up
9.2 Enter Set up
If you enter the set up, the communication with the
machine is interrupted. This causes an emergency
stop!
1 Turn off hand terminal with the emergency stop
button. Pull emergency stop button!
2 Push and hold both buttons (2)
3 Turn on the hand terminal with a quick push on
the safetyl buttons (1)
The display must show: SETUP
Power
9.3 Change Set up
In the Set up the following menue points can be
selected:
menue description setting range
Power transmitting power 0 – 7
Kanal channel setting 0 – 20
Range range setting 20 – 60
Test-Nr test functions 0 – 8
o start Set up menue as described in 9.2
o select menue point with buttons +/- (4)
o enter menue point with button X (3)
o change value with buttons +/- (4)
o confirm selection with button X (3)
o exit Set up with button 5
When changing the channel be sure that the access
point is turned on and within range!

Operating manual HBG 800-DP Rev. 05 - 08/18 Hubitron Steuerungstechnik
Hubitron Steuerungstechnik, Hauptstr. 4/1, D-89611 Obermarchtal, Germany, Tel. [phone], FAX [phone] of 16
9.4 Description of the menue points
Power RF transmitting power
Kanal channel
Range level to activate vibration alarm
Test-Nr: test routine and enabling additional
options
Additional options (if Test-Nr = 6)
Out 1 invert output 1 (1 = inverted)
Out 2 invert output 2 (1 = inverted)
Taster service functions
Option service functions
Stay On time until shutdown in charging station:
0: 30s 1: no shutdown
2: 2s 3: 5s
4: 10s 5: 20s
Safety if 1 the safety outputs switch only together
if both buttons are pressed
9.5 Test routines
The following test routines are integrated:
0 no test, standard operation
1 measurement of the receiving field strength in
operation, access point must be running
2 autom. search of the selected channel in
access point. The hand terminal is searching
all channels and reports the programmed
channel on the display.
Remark: The operation of other wireless
hand wheels may be disrupted temporarily!
3 display of the battery power level, access point
must be running
4 display of the software version, access point
must be running
5 autom. field strength measurement to search
for an available channel. All channels will be
scanned continuously. To stop function push
button X (3). The display shows 8 favourite
channels, the best in the upper left the worst in
the lower right.
6 enabling additional options
7 manual field strength measurement to search
for an available channel. The channel can be
changed with buttons +/-.
8 transmitting test for service
9 frequency drift test
9.6 Set up overview

Operating manual HBG 800-DP Rev. 05 - 08/18 Hubitron Steuerungstechnik
Hubitron Steuerungstechnik, Hauptstr. 4/1, D-89611 Obermarchtal, Germany, Tel. [phone], FAX [phone] of 16
10. Start of operation
10.1 Channel selection
The wireless hand wheel HBG 800-DP offers a
choice of 21 channels. These channels are
separated into 2 frequency bands:
Channel 0 – 3: 869 MHz (for short antenna)
Channel 4 – 20: 433 MHz (for long antenna)
Upon delivery channel 0 is set.
To select a suitable channel please acknowledge
the following:
1 Are there further hand wheels or other units
working in the ISM band 433 MHz or 869 MHz
nearby?
2 If yes, with what frequencies do they work
exactly?
3 When using several wireless hand wheels the
used channels must be seperated. If possible
use different frequency bands, otherwise the
channel separation should be at least 3
channels (i.e. channel 4 + channel 7).
4 If machines are located side by side the channel
separation should be at least 6 channels (the
more the better) or use a different frequency
band! (i.e. channel 0 + 4)
Compare the frequencies of other units with the
frequency listing attached and choose only one
setting which is at least 300 kHz away from the
transmitting frequency of the adjoining units!
10.1.1 Field strength measurement
To search for a free channel a measuring routine is
integrated in the hand terminal:
o switch on all existing wireless units (measuring
sensor, crane controll systems, etc..)
o enter hand terminal set up (see 9.2)
o set menue point „Test-Nr“ to 5 (see 9.4)
o exit set up to run routine
Now the hand terminal scanns continuously all
channels until the routine is stopped with button X.
The eight best available channels show on the
display, the best on the upper left, the worst on the
lower right.
Alternatively the channels can be scanned manually
with test routine 7. The channels can be changed
with the buttons +/-.
The maximum value can be reset with button X.
With the hand terminal walk up the operation range,
the maximum value should remain < 23! If this is not
the case, repeat the measurement using a different
channel. To do this, first switch off the hand terminal
with an emergency stop. After that start the setup
again and change the channel.
When selecting a channel please note the additional
points described under 10.1!
If you have found a suitable channel, inform the
access point of this channel accordingly:
o change to the new channel on the hand terminal
(9.3). While exiting the set up in the hand
terminal the new parameters will be transmitted
to the access point. The connection is interrupted
and must be started again afterwards.
10.2 Set transmitting power
Activate the test function 1 in the hand terminal.
Now the display shows the actual receiving field
strength and the minimum field strength.
With the hand terminal walk up the operating range,
is the minimum value < 30 then the transmitting
power must be increased. With a value of > 45 the
power should be decreased.
10.3 Set minimum level
The BG Institute demands a limitation in working
range. Therefore, a range value must be defined. If
the range value is violated, the vibration alarm sets
off and delays the forced shut off of the machine
(emergency stop).
Activate test routine 1 in the hand terminal and
determine the minimum value outside the operating
range.
The range value should be set to:
70 – measured value
Suggested range value: 35 - 45
11. Actions to avoid interruptions
1. The hand terminal must be turned on before
taking it out of the charging station
2. During the loading of work pieces and during
tasks where a hand wheel is not required,
always return the hand terminal to the charging
station
3. Do not put larger objects into your way that
block your direct visible contact between the
hand terminal and the access point
4. When the vibration alarm sets off, change your
position quickly. Most of the time a slight turn is
sufficient
5. Avoid the use of mobile phones nearby.
Especially the D net can cause interruptions on
channel 0 through 3
6. Clean the loading contacts on the charging
station and the hand terminal from time to time

Operating manual HBG 800-DP Rev. 05 - 08/18 Hubitron Steuerungstechnik
Hubitron Steuerungstechnik, Hauptstr. 4/1, D-89611 Obermarchtal, Germany, Tel. [phone], FAX [phone] of 16
12. Error solutions
12.1 Possible errors
If an error in the access point occurs, the error code
is displayed on the hand terminal:
Error 001 wrong positioning of the emergency
stop relay
Error 002 wrong positioning of the safety relay
Error 004 emergency stop due to disconnec-
tion
Error 008 discrepancy between the two
controllers
Error 016 24V supply is missing or defect in
charging electronic
Keyboard Err failing button or a button was
pressed during turn on of the hand
terminal.
If several errors occure at the same time, the sum of
error codes is displayed, i.e. error 002 and error
004, the display will read error 006!
12.2 Cause of errors
Error 1 and 2 indicate problems with the hardware in
the access point. Should this occur frequently - call
for service.
Error 4 indicates a radio wave interruption.
The following steps can assist:
- increase transmitting power
- increase range setting
- change channel
Error 8 is a discrepancy in the transmitting protocol
caused either by the access point or the hand
terminal - call for service.
Error 16 points out a missing supply of the charging
control. Check the connections.
This error is also possible if the internal watchdog
functions of the access point detect an error
– call for service!
Is there a frequent emergency stop without error
during the operation (hand terminal is on), the cause
can be an integrated exit control in the access point
– call for service!
An emergency stop while the hand terminal is in the
charging station can be caused by dirty loading
contacts or a defect of the emergency stop button.
If there is no more connection possible, there might
be a defective internal fuse on the access point
(micro fuse 5 x 20, 0,5AT).
12.3 LOW - BATT display
If during operation the LOW - BATT is displayed, the
hand terminal should be returned to the charging
station!
Further operation for approx. 3 hours is still possible
before the hand terminal shuts down and causes an
emergency stop.
12.4 No function
The following possibilities have to be evaluated:
1. The hand terminal cannot build up a
connection to the access point
- check the cable
- check internal fuse in the access point (fine
fuse 5 x 20, 0,5AT)
- check channel setting
- Compare the serial number of access point and
hand terminal (they need to be the same!)
- check rechargeable batteries in the hand
terminal
2. Machine does not react
- confirm error codes on the machine control
- turn on control voltage
- check the Profibus connection
- check the LED's of the connecting adaptor
(see 16.1)

Operating manual HBG 800-DP Rev. 05 - 08/18 Hubitron Steuerungstechnik
Hubitron Steuerungstechnik, Hauptstr. 4/1, D-89611 Obermarchtal, Germany, Tel. [phone], FAX [phone] of 16
13. Maintenance and care
For a continuous and safe operation the following
points need to be attended regularly:
- Clean the hand terminal monthly from any dirt,
wipe off coolant residues and other fluids
immediately.
- Clean the charging contacts on the charging
station and the hand terminal monthly, i.e. with
spirit (Danger: be careful – with flammable
fluids).
- Always clean the magnet on the hand terminal
from swarf or splinters before returning it to the
charging station!
- Once a month run the batteries from the hand
terminal down without charging to LOW-BATT -
this increases the strength of the battery
charge.
- Change rechargeable batteries every 2 years.
- Check the emergency stop monthly!
13.1 Change of rechargeable batteries
The batteries should be preventatively changed
every 2 years. Only use NiMh-rechargeable
batteries (Size AA) with a capacity of min.
2100mAh.
Suggested types:
manufacturer capacity
GP 2100 mAh
Panasonic 2100 mAh
Sanyo 2100 mAh
13.1.1 Exchange of rechargeable batteries
- push the emergency stop on the hand terminal
- take out the 6 screws S from the housing
S
S
S
S
S
S
- Carefully lift the housing lid and pull off
connection X
- Put housing cover aside
X
- pull off plug A, B, C + D
- remove the 4 screws E
- take out and turn conductor board P
A B CD
E
E
E
E
P

Operating manual HBG 800-DP Rev. 05 - 08/18 Hubitron Steuerungstechnik
Hubitron Steuerungstechnik, Hauptstr. 4/1, D-89611 Obermarchtal, Germany, Tel. [phone], FAX [phone] of 16
- exchange the 3 batteries, ensure correct
polarisation!
- assemble unit vice versa
- return the hand terminal to the charging station
to load the batteries
Remark:
In accordance with the battery regulations dated.
01.10.98 old batteries & rechargeable batteries must
either be returned to the store or given to a
communal collecting place. They are not allowed to
be discarded in regular garbage!
14. Frequency table
channel-no.
frequency (MHz) antenna
0 869,75 short
1 869,85 short
2 869,94 short
3 869,35 short
4 433,10 long
5 433,20 long
6 433,30 long
7 433,40 long
8 433,50 long
9 433,60 long
10 433,70 long
11 433,80 long
12 433,90 long
13 434,00 long
14 434,10 long
15 434,20 long
16 434,30 long
17 434,40 long
18 434,50 long
19 434,60 long
20 434,70 long
15. Safety instructions
- Before making changes on the machine or the
hand terminal make sure there is no voltage! On
the hand terminal the emergency stop must be
pressed.
- self made reconstructions or other changes on the
unit cause an immediate expiration of the
manufacturers declaration and warranty. There is
no liability for any damage caused!
- The end user of the superior working unit is
responsible to comply in each individual
application with the national and international
safety and accident regulations.
- During the machine planning and the use of a
manual unit the valid specific national and
international safety and accident regulations have
to be followed, i.e.
EN 60204, Electronic equipment of machines
EN 292, Safety of machines
EN 954, Safety relevant parts of controls
- A machine movement through the hand wheel is
only allowed if both safety buttons are pressed!
- It is not allowed to give orders causing dangerous
situations with the safety buttons only. A second
deliberate start up command is required.
- When handling the hand wheel injuries can be
caused through the strong pull of the magnet.
Keep a safe distance with a pace maker, magnetic
data supports (loss of data), electrical and
electronic units.
- The operator of the hand wheel must always have
a clear view to the tool and the work piece.
- „Remote controls“ from a large distance are not
permitted. There is no liability for any damage
caused.
- Always return the hand terminal to the charging
station when the machine is working in automatic
operation!
- On machines with only one emergency stop
circuit both emergency stop contacts HBG
800-DP have to be connected in series

Operating manual HBG 800-DP Rev. 05 - 08/18 Hubitron Steuerungstechnik
Hubitron Steuerungstechnik, Hauptstr. 4/1, D-89611 Obermarchtal, Germany, Tel. [phone], FAX [phone] of 16
16. LED's in the access point
In the access point are 10 LED's. They show the
status and function of the unit:
LED1: ready status / operation
LED2: transmitting
LED3: hand terminal in charging station
blinking: fast charge
LED4: hand terminal in charging station
blinking: error in supply voltage
or defekt in the unit
In addition each relay has a LED which displays the
status of the output relay.
The jumper must be set to 1 + 2!
16.1 LED's in the connecting adaptor
LED1 LED2 description
on on ready for use, Profibus active
blinking on error in the connetion to the
access point or access point
defect
blinking off Profibus connection inactive
off off no power supply

Operating manual HBG 800-DP Rev. 05 - 08/18 Hubitron Steuerungstechnik
Hubitron Steuerungstechnik, Hauptstr. 4/1, D-89611 Obermarchtal, Germany, Tel. [phone], FAX [phone] of 16
17. Spare parts
1 emergency stop button
2 potentiometer HBG 800-DP
2b potentiometer label
3 front foil HBG 800-DP
3b adhesive stickers for front foil
4 magnet for disconnecting
accus
5 rotary encoder
6 safety button
7 magnetic clamp with hook
8 cover
9 antenna long 433 MHz
10 antenna short 868 MHz
11 charging station
connecting adaptor HBG 800-DP
for DIN rail mounting
Available connecting cables:
cable 16pol. 3 m
cable 16pol. 8 m
cable 16pol. 10 m
additional holder set for charging
station
supports a tide grip in the charging
station during strong vibrationes
caused by the machine

Operating manual HBG 800-DP Rev. 05 - 08/18 Hubitron Steuerungstechnik
Hubitron Steuerungstechnik, Hauptstr. 4/1, D-89611 Obermarchtal, Germany, Tel. [phone], FAX [phone] of 16
18. EG Declaration of Conformity
(Article 4 § 2 EC Regulation 2006/42/EC)
10.08.2018
Manufacturer: Hubitron Steuerungstechnik
Hauptstr. 4/1
89611 Obermarchtal
Germany
Product: Wireless hand wheel HBG 800-DP
Containing: Hand terminal HBG 800-DP
Access point HBG 800-DP
Conneting adaptor HBG 800-DP
Charging station HBG
The described product is exclusively an attachment to a superior control. The operation is prohibited as long as
the conformity of the end product with regulation 2006/42/EC is not ascertained.
We confirm the conformity of the above described product with
RoHS regulation 2011/65/EC
As well as: EMV regulations 2014/30/EC.
Especially: EN 61000-6-2, EN 61000-6-4 and EN 61326-2-3 if applicable.
EN 13849-1, PL d (safety buttons + emergency stop)
EN 300 220-2, EN 301 489-1, -3, EN 60950
EN 61508-2 and EN 61508-3 (if applicable).
Issuer: Hubitron Steuerungstechnik
Place, Date: Obermarchtal, 10.08.2018
Signature:
( Werner Huber )
This declaration does not include any guarantee of property rights.
Hubitron Steuerungstechnik
Hauptstr. 4/1
89611 Obermarchtal
Tel. [phone]
Fax [phone]
Mobil: 0178/2310073
Werner Huber
eMail: [email protected]
www.Hubitron.de

Operating manual HBG 800-DP Rev. 05 - 08/18 Hubitron Steuerungstechnik
Hubitron Steuerungstechnik, Hauptstr. 4/1, D-89611 Obermarchtal, Germany, Tel. [phone], FAX [phone] of 16
Appendix
Profibus – Module description
1. Poti Splindle
It displays the actual position of the spindel
potentiometer
length of data: 1 byte
possible values: 0 – 31
2. Poti Feed
It displays the actual position of the feed
potentiometer
length of data: 1 byte
possible values: 0 – 31
3. Buttons 1-16
Displays the actual setting of the buttons, every bit
belongs to one button.
length of data: 2 byte (dataword)
possible values: 0 – 65535
Bit positions:
4. Encoder
Displays the position of the encoder in the hand
terminal as a 16 bit counter.
Alternative you can use the A/B signals on the
connector X2. This signals can be connected
directly to the control unit (Siemens 810D + 840D
X121 pin 15, 18, 34, 37).
length of data: 2 byte (dataword)
possible values: ± 32768
5. Status
Displays the status of the HBG 800-DP
length of data: 1 byte
possible values: 0 – 255
Meaning of the bits:
Bit 0: 1 – wireless connection active
Bit 1: 1 – error during initialization of theHBG 800
Bit 2: 1 – no serial communication between the
connecting adaptor and the acess point
Bit 3: 1 – handterminal is in the charging station
6. LED's 1-12
To control the LED's in the hand terminal. Every bit
belongs to one LED.
length of data: 2 byte (dataword)
possible values: 0-65535
Bit positions:
7. Text line 1
12 bytes to control the first line of the LCD display.
The characters must be written in ASCII format.
8. Text line 2
12 bytes to control the second line of the LCD
display. The characters must be written in ASCII
format.

Operating manual HBG 800-DP Rev. 05 - 08/18 Hubitron Steuerungstechnik
Hubitron Steuerungstechnik, Hauptstr. 4/1, D-89611 Obermarchtal, Germany, Tel. [phone], FAX [phone]page 16 of 16
Connecting example Siemens 810D/840D