Hubner Cobolt 05-01 Series User manual

OWNERS MANUAL | Cobolt 05-01 Series | D0106-N MARCH 2023
Cobolt 05-01 Series
320 nm
491 nm
640 nm
355 nm
515 nm
660 nm
457 nm
532 nm
1064 nm
473 nm
561 nm
High Power | Single Frequency | CW Diode pumped lasers

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CONTENTS
Introduction 5
Safety 6
General 6
Beam Hazards 7
Safety features 9
Equipment Safety 9
Warning and Identification Labels 10
Overview –Cobolt 05-01 11
Model number 11
Configuration 11
Laser Head 12
Laser Controller 12
Controller Cable 13
Power Supply Requirements 13
Thermal Management 13
Overview –Cobolt 05-iE 14
Model number 14
Configuration 15
Laser Head 15
Key Control box 15
Power Supply Requirements 16
Thermal Management 16
System Description 17
Specification 17
Mechanical Drawings 20
Remote Interlock Connector 22
Direct Input 22
Pin assignment –05-01 Controller 23
Pin assignment –05-iE 24
Pin assignment –05-iE - Key Control Box 25
Operating Instructions 27
Installation start-up operation 27
Operating Modes 27
Operation via data port 28
Remote Interface Configuration 28
Establishing serial port communication 28
Communication commands 29
Installation of the USB driver 30
Cobolt Monitor™Software 32
Installation 32
Software instructions 32

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Introduction
The Cobolt 05-01 Series lasers are continuous-wave diode pumped laser (DPL) devices operating at a fixed wavelength
between 320 nm and 1064 nm. The Cobolt lasers are manufactured in Sweden by Cobolt AB, a part of HÜBNER
Photonics. The lasers are built using proprietary HTCure™manufacturing technology for ultra-robustness in a
compact hermetically sealed package.
The Cobolt 05-iE is a fully integrated laser device, including all control electronics. The Cobolt 05-iE completely
eliminates the need for an external controller, combining the trusted laser performance of Cobolt 05-01 Series in a
compact, self-contained device.
The lasers emit a very high-quality laser beam with stable characteristics over a wide range of operating conditions.
Single frequency operation provides a narrow spectral bandwidth and long coherence length. The lasers are designed
and manufactured to ensure a high level of reliability.
The Cobolt 05-01 Series lasers are intended for stand-alone use in laboratory environments or for integration as OEM
components in instruments for applications including fluorescence microscopy, flow cytometry, DNA sequencing,
HCA, Raman spectroscopy, interferometry, holography and particle analysis.

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Safety
General
Cobolt 05-01 lasers are Class IIIB (3B) and Class IV (4) laser products that emit laser radiation within the visible and
Near Infrared (NIR) spectrum. Residual emissions from the pump diode are contained within the laser head housing
via filtering optics. The residual emission does not exceed Laser Class 1.
Product
Wavelength (nm)
Nominal Output Power (mW)
Laser Class CDRH (IEC)
Zydeco™
320 nm
10, 20
IIIB (3B)
Zouk™
355 nm
10, 20
IIIB, (3B)
Twist™
457 nm
100, 200, 300
IIIB, (3B)
Blues™
473 nm
100, 200, 300
IIIB, (3B)
Calypso™
491 nm
200
IIIB (3B)
Fandango™
515 nm
300
IIIB (3B)
Samba™
532 nm
500, 1000, 1500
IV (4)
Jive™
561 nm
200, 300
IIIB (3B)
500, 750, 1000
IV (4)
Bolero™
640 nm
500
IV (4)
Flamenco™
660 nm
100, 300
IIIB (3B)
500
IV (4)
Rumba™
1064nm
500, 1000, 2000, 3000
IV (4)

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Symbols in the manual
WARNING –LASER RADIATION This symbol is used to call attention to important laser safety
information
WARNING –STATIC MAGNETIC FIELD This symbol is used to call attention to important
magnetic field safety information
CAUTION –GENERAL This symbol is used to call attention to important general operator and
equipment safety information
NOTICE –GENERAL This symbol is used to call attention to best practices when using the
equipment and does not indicate a hazard.
Beam Hazards
Eye and skin exposure to direct or reflected laser light is hazardous and may be extremely harmful. Always wear eye
protection appropriate to the beam wavelength and intensity. Lasers may pose a risk of igniting flammable materials
and in event of ignition gasses and fumes may be generated. All equipment used in close proximity to the laser beam
should be suitably fire resistant and the facility should be properly ventilated. It is advised to perform a risk assessment
for the facility and equipment prior to using the laser. In the case of integration into a larger system, laser safety
compliance must be evaluated in the end product.
WARNING Remove all watches, rings, and other reflective jewelry before working with lasers.
Always wear the appropriate eye protection from the wavelengths integrated into the system.
Verify the accessible emission wavelength and power before operating. Never look directly into
a laser beam.
The device must be handled by skilled personnel experienced with lasers, in a laboratory environment and with access
to adequate laser safety equipment. The laser head clearly displays a yellow warning label that shows the location of
the laser beam aperture. This label must be visible unless the laser beam is totally enclosed. If the laser does not
function, do not attempt to open any part of the device, or the warranty will be voided. Call or e-mail your local Cobolt
representative for consultancy and to request an RMA number (see back cover for contact information).
Laser radiation may ignite flammable materials and combustible gasses in the beam path and, in event of ignition,
fumes may be generated. All equipment used in close proximity to the laser beam should be suitably fire resistant and
the facility should be properly ventilated.

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CAUTION Use of controls or adjustments or performance of any procedures other than those
specified herein may result in exposure to hazardous radiation.
The table below describes the irradiance in W/cm2and appropriate level of eye protection in terms of optical density
(OD) for each product line.
Product
Wavelength (nm)
Nominal Output
Power (mW)
Irradiance
(W/cm2)
Eye protection
Requirement
Zydeco™
320 nm
10, 20
7
OD 5
Zouk™
355 nm
10, 20
7
OD 4
Twist™
457 nm
100, 200, 300
99
OD 4
Blues™
473 nm
300
99
OD 4
Calypso™
491 nm
200
66
OD 4
Fandango™
515 nm
300
99
OD 4
Samba™
532 nm
500, 1000, 1500
497
OD 4
Jive™
561 nm
200, 300
99
OD 4
500, 750, 1000
166
OD 4
Bolero™
640 nm
500
166
OD 4
Flamenco™
660 nm
100, 300
99
OD 4
500
166
OD 4
Rumba™
1064nm
500, 1000, 2000, 3000
466
OD 4
The equations below describe how to use the nominal output power (mW) and beam area to calculate the irradiance
(W/cm2) and how to use the Warning label (Max) power (mW) and the Accessible Emission Limit (AEL) (mW) per laser
safety standard IEC 60825-1:2014 to calculated the required optical density (OD) for eye protection per wavelength.
WARNING Always wear the appropriate eye protection for all of the specified emitted wavelengths.
Verify the accessible emission wavelengths and power levels on the warning label before operating.

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Safety features
The laser is equipped with all required safety features as described in the laser safety standard 60825-1. Disabling any
safety features negate the CE/CDRH compliance of this product. If any part of the delivered equipment is replaced
with a part not supplied by Cobolt or if the equipment is not properly grounded system may not conform to CE / CDRH
compliance standards listed in section 14 : Compliance (CDRH models only). Disabling any of the safety features
nullifies the CE marking and violates the laser safety standard.
Remote Interlock Connector
The remote interlock connector is a connector which permits the connection of external controls placed apart from
other components of the laser product. When the terminals of the connector are open-circuited, emission is
interrupted, and no radiation will be accessible. The remote interlock connector permits easy addition of an external
interlock in laser installation. See section Remote Interlock Connector for a detailed description of the remote
interlock circuit and operation.
Manual Shutter (Beam Stop)
The laser head is equipped with a manual shutter, which functions as the beam stop, capable of preventing human
access to laser radiation. The aperture location and the open and close positions of the shutter are indicated on the
top surface of the laser head.
Key Control
The CDRH compliant model comes with a key-switch on the controller or the key control box which must be connected
for the laser to operate. When the key is in the OFF position, the laser is prevented from emitting. The key must be
actively turned to the ON position each time the laser is powered on. When the key is removed from the system laser
radiation is not accessible.
Laser Radiation Emission Warning
The controller and the key control box incorporate information LEDs which display whether power is connected, the
laser is on, or a fault has occurred. The “ON” LED is illuminated whenever the device is emitting or could emit light.
See section 3.4 for details on the controller. The emission warning indicators are also visible in the Cobolt Monitor™
software, see section 9 for details on the control software.
Equipment Safety
Always install all power supplies used in the laser system to properly grounded power outlets. The laser head and
controller must be mounted on a common ground plane, such as an optical table. Cobolt lasers contain a laser diode
which is sensitive to electrostatic discharge (ESD).

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Warning and Identification Labels
The upper face of the laser head contains a yellow label with laser safety warning and classification information, the
wavelength and maximum power of the unit. It also shows the location of the laser beam from the aperture and
indicates the open and close positions of the manual shutter. This label must be visible unless the laser beam is totally
enclosed. A silver label showing information about the laser model, manufacturer date and location, and the power
supply voltage and current, is located on the laser head. Lasers shipped to customers in the USA also contain a label
of CDRH compliance.
Laser Notice No. 56 Label
CDRH models shipped to USA
CE marking for CDRH models only
OEM Label
Aperture Warning Labels
Manufacturer Identification Labels

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Overview –Cobolt 05-01
Cobolt 05-01 laser systems consist of four main parts: the laser head, the Controller, the Cable and the Power Supply
(not shown). The cable provided should always be used to connect the laser head with the Controller. Always install
the laser system to a properly grounded power outlet. If any part of the supplied equipment is replaced with a part not
supplied by Cobolt or if the equipment is not properly grounded system may not conform to CE / CDRH compliance
standards listed in section 14 : Compliance (CDRH models only). Disabling any of the safety features nullifies the CE
marking and violates the laser safety standard.
Model number
Cobolt lasers are sold in two configurations: CDRH and OEM, described in section 3.2. The model numbers are
composed as described below.
Configuration
CDRH Compliant
The CDRH compliant system is supplied with a key switch on the Controller, which must be connected, along with a
remote interlock connector. Once power is supplied, laser radiation starts when the key is turned from the OFF
position to the ON position. The status of operation can be monitored via LEDs on the Controller. Setting the key to
its OFF position puts the laser in stand-by mode. The CDRH model is CE compliant.
Wavelength
Power
Configuration:
500 = RS-232, CE / CDRH Compliant
600 = RS-232, OEM
700 = USB, CE / CDRH Compliant
800 = USB, OEM
xxx = OEM customization
XXXX –05 –01 –XXXX –XXX
Laser Head

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The standard CDRH model consists of:
•Laser head
•Controller with key switch
•Keys
•1 m Controller Cable
•15 V / 6 A DC power supply unit
OEM
The OEM system is supplied without a key switch on the controller. Connecting the power supply to the controller
initiates an automatic start-up sequence. If the remote interlock is connected, laser radiation will start automatically
as soon as power is supplied, and internal temperatures are stabilized.
The OEM model consists of:
•Laser head
•Controller
•Controller Cable
•15 V / 6 A DC power supply unit
Laser Head
The laser head contains pump diode, laser cavity, beam shaping optics and thermoelectric coolers (TEC) for
temperature control of the cavity and pump diode. The laser head contains an optical feed-back loop which ensures
long-term power stability of the emitted visual beam. The laser head features a manual mechanical shutter as well as
a laser hazard label and a laser classification label. The Laser Head gets electrical power and control signals from the
Controller via a 26-pin HD Sub-D cable. All products covered in this manual are available with all CDRH and OEM
controller configurations.
Laser Controller
The Controller supplies driving current and control signals to the Laser Head. All Laser Heads are delivered with a
controller. The operation set points are specific to each Laser Head and have been fixed during manufacturing. The
operation set points are stored in the laser head so the controller can be interchanged or replaced.
The status of the laser operation is given via LED indicators:
POW
Green
Power is supplied.
ON
Orange
Laser emission is on. This light is on in modulation mode if laser emission is possible.
LOCK
Orange
Laser light is on and the output power has been locked to set point. The laser is
operating according to specifications.
ERROR
Red
An error has occurred.
When power is supplied to the Controller, regardless of on/off state, the temperature control elements are operating
to reach set point values. The Controller includes a remote interlock connector, pin 1-2 according to Section 5.5 and

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5.6. The operation of the laser can be controlled and monitored via the data port that supports either USB or RS-232
commands. See Section 8.3 for further details. RS-232 controllers may also be delivered with a RS-232 to USB adaptor.
Controller Cable
The controller cable connects the laser head to the Controller. The standard (CE compliant) cable length is 1 m. The
cable has a minimum bending radius of 8 cm. When connected care should be taken not to bend or break any of the
26 pins.
Power Supply Requirements
An appropriate Power Supply Unit (PSU) is supplied by Cobolt with the laser and must be plugged into a properly
grounded standard power outlet. The output from this PSU is 15 VDC / 6 A. The power supply accepts 100 –240 V AC
and 50-60 Hz. Ripple and noise 1% peak-peak max, 20 MHz bandwidth. The accepted voltage range for the Cobolt
Zydeco™and Bolero™are 15 V - 28 VDC; all other Cobolt 05-01 lasers accept 11 V - 28 VDC. Full performance is only
guaranteed at 15 VDC / 6 A.
The power supply provided with Cobolt 05-01 lasers are certified to perform in an ambient temperature of 40°, when
integrating this power supply into a larger system care must be taken to ensure that the power supply is not exposed
to temperatures above 40°C.
Thermal Management
To ensure operation within given specifications and for the warranty to be valid, the Laser Head must be attached to
a heat sink providing a thermal resistance of < 0.2 K/W or < 0.18 K/W for Cobolt Zydeco™and Bolero™. This value is
the difference between the maximum allowed Laser Head base plate temperature 50ºC or 45° C for Cobolt Zydeco™
and Bolero™and the maximum specified ambient temperature at the air-heatsink interface which is 40ºC or 35°C for
Cobolt Zydeco™and Bolero™, divided by the maximum power dissipated from the laser which is 50W or 55 W for
Zydeco™and Bolero™. The mounting surface should be flat (within 0.05 mm over mounting surface). It is
recommended to use a thermal heat compound between the Laser Head and the heat sink to provide good thermal
contact. The Cobolt ‘HS-04 Laser Head Heatsink with fans’ meets these requirements, see https://hubner-
photonics.com/ for more information on heat sinks. For assistance in thermal management and system integration,
please contact Cobolt’s technical support.
Heat Sink Requirements (Cobolt Zydeco™and Bolero™shown in red, all other products in blue) and typical maximum
heat dissipation for Cobolt 05-01 lasers.

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Overview –Cobolt 05-iE
Cobolt 05-iE laser systems consist of three main parts: the laser head, the key control box, and the Power Supply (not
shown). The cable provided should always be used to connect the laser head with the Controller. Always install the
laser system to a properly grounded power outlet. If any part of the supplied equipment is replaced with a part not
supplied by Cobolt or if the equipment is not properly grounded system may not conform to CE / CDRH compliance
standards listed in section 14 : Compliance (CDRH models only). Disabling any of the safety features nullifies the CE
marking and violates the laser safety standard.
Model number
Cobolt lasers are sold in two configurations: CDRH and OEM, described in section 3.2. The model numbers are
composed as described below. The Cobolt 05-iE lasers are not offered with the communication configurable between
USB and RS-232 as all lasers are delivered as standard with the options accessible.
Wavelength
Power
Configuration:
1100 = CE / CDRH Compliant
1200 = OEM
xxxx = OEM customization
XXXX –05 –01 –XXXX –XXX

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Configuration
CDRH Compliant
The CDRH compliant system is supplied with a key switch on the key control box, which must be connected, along
with a remote interlock connector. Once power is supplied, laser radiation starts when the key is turned from the OFF
position to the ON position. The status of operation can be monitored via LEDs on the key control box. Setting the
key to its OFF position puts the laser in stand-by mode. The CDRH model is CE compliant.
The standard CDRH model consists of:
•Laser head
•Key control box
•Keys
•12 V / 6.67 A DC power supply unit
OEM
The OEM system is supplied without a key switch on the key control box. Connecting the power supply to the to the
laser head initiates an automatic start-up sequence. If the remote interlock is connected, laser radiation will start
automatically as soon as power is supplied, and internal temperatures are stabilized.
The OEM model consists of:
•Laser head
•12 V / 6.67 A DC power supply unit
Laser Head
The laser head contains pump diode, laser cavity, beam shaping optics and thermoelectric coolers (TEC) for
temperature control of the cavity and pump diode. The laser head contains an optical feed-back loop which ensures
long-term power stability of the emitted visual beam. The laser head features a manual mechanical shutter as well as
a laser hazard label and a laser classification label. The Laser Head gets electrical power via a 4 pin Molex connector
directly from the DC power supply. All products covered in this manual are available with both CDRH and OEM
configurations.
Key Control box
The key control box allows the user to operate the laser with a CDRH-compliant key-switch. The control box has LEDs
to indicate the laser status. When power is supplied to the laser head, regardless of on/off or key-switch state, the
temperature control element will be active to reach its set point values.
The status of the laser operation is given via LED indicators:
ON
Orange
Laser emission is on.
ERROR
Red
An error has occurred.

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Power Supply Requirements
An appropriate Power Supply Unit (PSU) is supplied by Cobolt with the laser and must be plugged into a properly
grounded standard power outlet. The output from this PSU is 12 VDC / 6.67 A. The power supply accepts 100 –240 V
AC and 50-60 Hz. Ripple and noise 1% peak-peak max, 20 MHz bandwidth. Cobolt 05-iE lasers accept 11.2 V –13.2
VDC. Full performance is only guaranteed at 12 VDC / 6.67 A.
The power supply provided with Cobolt 05-iE lasers are certified to perform in an ambient temperature of 40°, when
integrating this power supply into a larger system care must be taken to ensure that the power supply is not exposed
to temperatures above 40°C.
Thermal Management
To ensure operation within given specifications and for the warranty to be valid, the Laser Head must be attached to
a heat sink providing a thermal resistance of < 0.15 K/W. This value is the difference between the maximum allowed
Laser Head base plate temperature (45ºC) and the maximum specified ambient temperature at the air-heatsink
interface (35°C), divided by the maximum power dissipated from the laser (65 W for the highest power models at high
ambient temperatures). The mounting surface should be flat within 0.05 mm over mounting surface. It is
recommended to use a thermal heat compound between the Laser Head and the heat sink to provide good thermal
contact. The Cobolt HS-04 (Cobolt 05-01) and HS-05 ( Cobolt 05-iE) ‘Laser Head Heatsink with fans’ meets these
requirements, see https://hubner-photonics.com/ for more options and information on heat sinks. For assistance in
thermal management and system integration, please contact your local sales representative.
Heat Sink Requirements and typical maximum heat dissipation for Cobolt 05-iE Series.

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System Description
The information presented here is believed to be accurate and is subject to change without notice. The specifications
contained herein can only be guaranteed at 100% of nominal power after warm-up is complete, within the operation
environment constraints listed below.
Specification
Jive™
Bolero™
Flamenco™
Rumba™
Wavelength in air (nm)
561.2 ± 0.3
639.6 ± 0.6
659.6 ± 0.3
1064.2 ± 0.6
Output power (mW)
200
300
500
750
1000
300
500
100
300
500
500
1000
2000
3000
Long-term power stability
< 2 %
Noise 20 Hz –20 MHz (rms)
< 0.1 %
< 1 %
< 0.1 %
Noise 20 Hz –20 MHz (pk-pk)
< 1 %
< 7 %
< 1 %
Beam Diameter (µm)
700 ± 50
1000 ± 50
Beam symmetry at aperture
> 0.95 : 1
Divergence (full angle, mrad)
< 1.2
< 1.4
< 1.5
< 1.6
Spatial mode (TEM00)
M2< 1.1
M2< 1.2
Spectral linewidth
< 1 MHz (Coherence length > 100 m)
Wavelength stability
< 1 pm (± 2°C, 8 hours)
Beam waist location (vs exit)
± 200 mm
Polarization ratio
> 100 : 1 (linear, vertical)
Beam angle accuracy
< 5 mrad
Beam position accuracy
< 0.25 mm
ZydecoTM
ZoukTM
Twist™
Blues™
Calypso™
Fandango™
Samba™
Wavelength in air (nm)
319.8 ± 0.3
354.8 ± 0.3
457.0 ± 0.3
473.0 ± 0.3
491.5 ± 0.3
514.8 ± 0.3
532.1 ± 0.3
Output power (mW)
20
20
100
200
300
100
200
300
200
300
500
1000
1500
Power stability
< 2 % (± 2 °C, 8 hours)
Noise 20 Hz –20 MHz (rms)
< 0.5 %
< 0.2 %
< 0.5 %
< 0.2 %
< 0.1 %
Noise 20 Hz –20 MHz (pk-pk)
< 5%
< 2%
< 5%
< 2%
< 1 %
Beam Diameter (µm)
700 ± 50
Beam symmetry at aperture
> 0.90 : 1
> 0.95 : 1
Divergence (full angle, mrad)
< 0.8
< 1.2
Spatial mode (TEM00)
M2< 1.2
M2< 1.1
Spectral linewidth
< 1 MHz (Coherence length > 100 m)
Wavelength stability
< 1 pm (± 2 °C, 8 hours)
Beam waist location (vs exit)
± 200 mm
Polarization ratio
> 100 : 1 (linear, vertical)
Beam angle accuracy
< 5 mrad
Beam position accuracy
< 0.25 mm

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Operation and Environmental Specifications
05-01
Zydeco /Bolero
05-iE*
Power supply
15 VDC, 6 A
12 V, 6.67 A
Power consumption, total system
< 65 W (typical < 30 W)
Maximum Laser Head baseplate temperature
50ºC
45°C
45 °C
Ambient temperature, operation
10 –40 ºC
10 –35 ºC
10 –35 ºC
Heat sink thermal resistance, Laser Head
< 0.2 K/W
< 0.18 K/W
< 0.15 K/W
Beam pointing stability
< 10 µrad / °C (over operation temperature range)
Intended use environment
Laboratory (indoor)
Pollution Degree
2
Ambient temperature, storage
-10°C to +60 ºC
Humidity
0 - 60 % RH non-condensing
Ambient Air pressure
950-1050 mbar
Warm-up time, from OFF
< 3 min
Communication protocol
USB or RS 232
USB and RS 232
* Cobolt Zydeco™, Zouk™and Calypso™are not available on the 05-iE platform.
Electrical Interfaces
All equipment connected to the system should be limited energy as described by IEC 61010:1.
Cobolt 05-01 Lasers
Interfaces
Location
Connector
Input power
Laser Head
Kycon KPJX-45, 4-pin
To Controller
Laser Head
HD-sub 26-pin, male
To Laser Head
Controller
HD-sub 26-pin, female
Data port
Controller
USB-type mini B
Remote interlock
Controller
6 pin Molex 90130-3206 (pin 1 and 2)
Direct Inputs
Controller
6 pin Molex 90130-3206 (pin 3)
Cobolt 05-iE Lasers
Interface
Location
Connector / pins
Input power
Laser Head
4 pin Molex (43650-0421)
Remote interlock
Laser Head
OEM : CTRL 14 pin Molex 87832-1420 (pin 1 and 2)
Direct Input
Laser Head
OEM : CTRL 14 pin Molex 87832-1420 (pin 12)
Data port (USB)
Laser Head
USB-type mini B
To Key control box
Laser Head
CTRL 14 pin Molex (87832-1420)
To Laser Head
Key control box
VGA D-SUB 15-pin male
Remote Interlock
Key control box
CDRH : 3.5 mm audio female
Data port (RS-232)
Key control box
Serial port, D-SUB 9-pin female

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Mechanical Interfaces
05-01
05-iE
Laser Head
125 x 70 x 45 mm
(4.9 x 2.8 x 1.8 inches)
134 x 70 x 45 mm
(5.3 x 2.8 x 1.8 inches)
Controller / Key box
190 x 72 x 28 mm
(7.5 x 2.8 x 1.1 inches)
82 x 56.6 x 32 mm
(3.2 x 2.2 x 1.3 inches)
Power Supply
115 x 50 x 35 mm
(4.6 x 2.0 x 1.4 inches)
145 x 60 x 32 mm
(5.7 x 2.4 x 1.3 inches)
Fixation holes, Laser Head
= 4x 4.5 mm (M4)
115 mm x 55 mm
= 4x 4.5 mm (M4)
134 mm x 55 mm
Fixation holes, Controller
= 4x 6.4 mm (M6)
178 mm x 51 mm
n/a
Laser Head weight
< 0.6 kg

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Mechanical Drawings
Laser Head 05-01
Laser head mechanical outline. Dimensions in mm [inches].
Laser Controller Gen 5b –05-01
Controller mechanical outline. Dimensions in mm [inches].
This manual suits for next models
12
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