Huchez TIREX 150 Kg User manual

© 2011 by Huchez Treuils S.A.S.
Manual gear winch
Manual winches
TIREX 150 and 300 Kg
Instruction manual _________________________ UK
129-236.11/5

© 2011 by Huchez Treuils S.A.S.
Translation of the original instructions 2UK Reproduction prohibited
PRODUCT DEVELOPED AND MANUFACTURED ACCORDING TO EUROPEAN STANDARD EN 13157 -
REGISTERED DESIGN
To ensure the constant improvement of its products, HUCHEZ reserves the right to change the equipment as described
below and, in this case, to supply products which differ from the illustrations in this instruction manual.
Reproduction prohibited
Contents
1 –General warning............................................................................................................... 3
2 –Presentation of the machines............................................................................................. 3
3 –Handling - Storage ........................................................................................................... 5
4 –Use, assembly and set up.................................................................................................. 6
5 –Servicing and maintenance................................................................................................ 8
6 –Contraindications for use................................................................................................... 9
7 –Precautions for use........................................................................................................... 10
8 –Compulsory regulatory checks ........................................................................................... 10
9 –Taking out of use ............................................................................................................. 11
10 - FAQs ............................................................................................................................. 11
11 –Spare parts ................................................................................................................... 12
12 –Example of the Declaration of Conformity.......................................................................... 14

© 2011 by Huchez Treuils S.A.S.
Translation of the original instructions 3UK Reproduction prohibited
1 - General warning
This machine is governed by European regulations and, more specifically, machinery directive
2006/42/EC and the European standard EN 13157.
Before using this winch, the user must read this instruction manual and comply with all the
instructions in order to ensure the safe and efficient use of the equipment.
This instruction manual must be available to all operators. The manufacturer will provide additional
copies on request.
TIREX winches are designed to enable lifting and hauling operations.
Please ensure that the operator has read this manual and is qualified to operate the machine in the
conditions provided for in this manual. This will ensure the safety of both people and the
environment.
Never use this winch with a load which exceeds the maximum load indicated (see p. 5 § 2.4).
This machine is used to lift loads. Under no circumstances should it be used to hold a load with the
rope taut, in particular if the load is likely to increase as this could cause the rope or winch to break
(barges, circus tents, etc.).
This machine may not, under any circumstances, be used to lift people.
This machine may not, under any circumstances, be used above people unless the load is secured by
some other means.
Before use, the operator must always check that the machine, rope, hook, markings and fastenings
are in good working order.
The manufacturer shall not accept any liability for consequences resulting from the use or installation
of equipment not provided for in these instructions; or for the consequences of removal, modification
or replacement of original parts or components with parts or components from other sources without
the written agreement of HUCHEZ.
It is strictly forbidden to motorise these machines.
2 –Presentation of the machines
The TIREX is a manual lifting and hauling winch that meets all current regulations and requisites.
2.1. Construction
Frame with an aluminium structure and thick steel sheet (or stainless steel depending on the
option).
Polymer drum.
Entirely protected reduction system.
Drum disengaging system (no disengaging when loaded).
Automatic brake
Ergonomic handle unit with rotating handle. The handle clips on and off to prevent it from being
used by unauthorised people.
Natural rustproof protection (aluminium/polymer) or treatment (for steel parts).

© 2011 by Huchez Treuils S.A.S.
Translation of the original instructions 4UK Reproduction prohibited
2.2. Dimensions:
Possible rope release:

© 2011 by Huchez Treuils S.A.S.
Translation of the original instructions 5UK Reproduction prohibited
2.3. Technical specifications
Model
Capacity
on 1st
layer Kg
Capacity
on the
last
layer Kg
Number
of
layers
rope
Max.
handle
force Kg
Minimum
lift per turn
of the
handle mm
Weight
(ropeless
winch) Kg
Ø
mm
Capacity
(m)
TIREX 150
250
150
6
4
24
8
40
3.7
TIREX 300
400
300
3
5
8.5
14
41
3.7
The rope diameter indicated above corresponds to the load on the top layer.
Important: it is obligatory to check that the rope resistance coefficient complies with the lifted load (coefficient 5).
2.4. Maximum loads depending on the layer used (for Ø 4mm rope (TIREX 150) or 5
mm (TIREX300)).
Models
1st layer
2nd layer
3rd layer
4th layer
5th layer
6th layer
TIREX 150
250 Kg
220 Kg
200 Kg
180 Kg
160 Kg
150 Kg
TIREX 300
400 Kg
340 Kg
300 Kg
2.5. Accessories
The TIREX may be delivered complete with ropes and accessories. The pulleys and pulley blocks used
with these winches must comply with standard EN 13157.
2.6. Operation:
When using the winch, the load is raised or lowered depending on the direction in which the handle is
turned. When the handle is released, the brake comes on and holds the load in place.
Automatic brake activation
A load of at least 10 kg for the TIREX 150 or 15 kg for the TIREX 300 is required for the brake to activate
automatically.
3 –Handling –Storage
This light machine can be carried and needs no fixing means.
It is advisable to store the equipment in weatherproof conditions.

© 2011 by Huchez Treuils S.A.S.
Translation of the original instructions 6UK Reproduction prohibited
4 –Use, assembly and set up
The following precautions should be respected.
4.1. Fastenings
Use at least type 8.8 screws.
4.2. Rope
Make sure the rope used is right for the application.
By default, the winch is prepared for work with Ø 4 mm rope (TIREX 150) or 5 mm (TIREX 300).
Reminder: the safety coefficient of steel rope must be 5 in lifting and 3 in hauling.
4.3. Rope assembly
The winding direction of the rope must be strictly observed. To lift the load, turn the handle clockwise: a
clicking sound is heard. To lower the load, turn the handle anti-clockwise.
Assembly
CLICK…
CLICK…
CLICK…
CLICK…
Fixing with four Ø 10 mm
screws

© 2011 by Huchez Treuils S.A.S.
Translation of the original instructions 7UK Reproduction prohibited
Rope assembly:
1) Pass the rope through the drum until it protrudes at the rear of the winch.
2) Pass the rope through the first hole of the rope clamp.
3) Pass the rope through the second hole of the rope clamp until 2 cm of rope protrudes and tighten
the screw (using a BTR no. 3 spanner).
4) Pull on the rope to tighten it against the clamp.
5) Fit the rope clamp back inside the drum.
1
3
4
5
2

© 2011 by Huchez Treuils S.A.S.
Translation of the original instructions 8UK Reproduction prohibited
4.4. Disengaging
- Never disengage when the winch is loaded. In the event of mishandling, a device blocks the disengaging
lever when a load is applied to the winch.
- The winch is also provided with a security device that prevents the rope from being wound in the wrong
direction. In such a case, the winch disengages automatically.
5 –Servicing and maintenance
The delivered winches are ready to be used (after installing the rope if not supplied by the
manufacturer).
A maintenance check is required at least once a year and must be carried out by a skilled person or
body:
Regularly grease the gears with EP.2 grade grease for open gearing.
Regularly and before every use: check the condition of the rope, hook and safety latch.
If the rope and hook are not supplied by the manufacturer along with the machine, check that the rope
and hook used guarantee a level of safety according to breaking factor 5 (Machinery directive
2006/42/EC).
Regularly check the state of the brake (static tests: nominal load + 50%).
Regularly monitor the wear of brake linings. When they are no longer visible, they must be
replaced:
Engaged
Disengaged
Linings

© 2011 by Huchez Treuils S.A.S.
Translation of the original instructions 9UK Reproduction prohibited
Automatic brake application:
The brake will apply automatically when a winch is placed under a minimum load of :
. 10 kg for the TIREX 150
. 15 Kg for the TIREX 300.
6 –Contraindications for use
Before using the equipment, check for potential causes of overloading such as: adhesion to
the ground, suction, jamming, etc. All forbidden and incorrect uses or operations are
presented below:
It is forbidden to:
lift loads in excess of the nominal load indicated on the machine plate;
unwind the drum completely (keep two or three residual winds);
pull at an angle;
swing the load;
use the winch to lift staff;
walk under a load;
use ropes with a different diameter and texture from the specifications in this instruction manual
(breaking factor 5);
use damaged ropes or spliced ropes;
use hooks without a latch, which do not correspond to the loads indicated on the machine or which
are in poor condition;
insert objects into moving parts;
perform operations on a machine while it is loaded;
disengage the drum while loaded;
let the load free fall;
motorise the machines;
use the machine rope as a chain;
use handles other than the original ones;
use the machine for operations other than those for which it is intended;
use the winch as an anti-fall device, regardless of the height of the drop and the load applied;
use parts or components other than the original ones provided by the manufacturer;
tow by positioning a fixed point on the winch.
There must not be any obstacle in the load moving area either; any obstacles might cause sharp
changes in the rope tension and break it.

© 2011 by Huchez Treuils S.A.S.
Translation of the original instructions 10UK Reproduction prohibited
7 –Precautions for use
Long descents are liable to overheat and damage the braking system. It is strongly advisable to wait
a few minutes half way (around 12 meters for the TIREX 150 and around 4 metres for the TIREX
300) through descent phases.
The operating temperature should be between –10°C and +50°C.
These winches are manufactured for use in a normal environment. If they are used in an aggressive
environment (saline, chemical atmosphere, etc.), special care should be taken or advice should be
sought from the manufacturer.
The winches should be used on a regular basis, even with no load, in particular when used in a harsh
environment. Prolonged inactivity entails the risk of damaging the braking system (brake sticking).
It is highly recommended not to handle the rope unless protected by gloves.
8 –Compulsory regulatory checks
This equipment has been designed to be tested:
In a dynamic situation, with coefficient 1.1
In a static situation, with coefficient 1.5.
A periodic maintenance check is required at least once a year:
In accordance with regulations, the user must keep an inspection booklet recording all the inspections
and operations carried out on the machine (Rule FEM 9755).
In France, since 1 April 2005, the owner of a lifting machine must:
1. Pursuant to the provisions of the order of 2 March 2004, keep a maintenance log in which the
following must be recorded:
Maintenance operations performed in accordance with the recommendations of the manufacturer.
All other operations (inspection, maintenance, repairs, replacement or changes to the machine).
The following must be recorded for each of these operations: the date of the work, the names of the
people and, where appropriate, the companies which carried out the work, the nature of the operation
and, if it is a regular operation, the frequency. If the operations involve the replacement of certain
machine components, the references of these components must be indicated.
2. By virtue of the order of 1 March 2004, article R 232.12 of the Labour Code:
Checks during set-up (section 3 of the order - articles 12 to 17):
-Suitability test (article 5-1): suitable equipment and compliant installation. It must be
provided, in writing, by the user (article 3d).
-Assembly and installation test (article 5-11): equipment installed according to the instruction
manual.
-Operating test (article 6c or 14-II): loaded with safety tests.
-Static test (art. 10)
-Dynamic test (art. 11)
Regular general checks (section 5 of the order - articles 22 to 24):
-Inspection of the state of preservation (art. 9): equipment kept in good condition, with
nothing missing or added, compliant.
-Operating test (art. 6b and c).
Checks when resuming service (section 4 of the order - articles 18 to 21):
-Suitability test (art. 5-I).
-Assembly and installation test (art. 5-II).
-Inspection of the state of preservation (art. 9).
-Operating test (art. 19-II).
-Static test (art. 10)
-Dynamic test (art. 11)

© 2011 by Huchez Treuils S.A.S.
Translation of the original instructions 11UK Reproduction prohibited
9 –Taking out of use
If the equipment is in a state of disrepair likely to give rise to risks, the user is obliged to ensure that this
equipment is eliminated, i.e.: that it is taken out of service, and possibly: disassembled.
10 - FAQs
Question
Cause
Solution
The drum fails to turn when
the handle is turned
The winch is disengaged.
Make sure the disengaging
lever is firmly in position. See
§ 4.4.
The rope is fitted in the wrong
direction and the security
device is triggered.
Make sure the rope is fitted in
the right direction.
See § 4.3.
The disengaging lever is too
stiff to use
The winch is still loaded or the
rope is simply taut.
Make sure there is no load on
the winch and that the rope is
not taut. See §4.4.
Great force is required to
move the handle
Excessive load to be lifted or
hauled.
Carefully settle the load and
check the real weight to be
lifted or hauled. The load must
not exceed the winch capacity.
See § 2.4.
The winch vibrates or
screams
Brake overheating. This only
happens when unwinding the
rope. See § 7.
Allow to cool for at least 5
minutes.
The brake linings are worn.
See § 8.
The winch needs a service.
The gears are no longer
greased.
Grease the gears.
See § 5.

© 2011 by Huchez Treuils S.A.S.
Translation of the original instructions 12UK Reproduction prohibited
11 –Spare parts
TIREX 150 Kg
No.
Part no.
Description
No.
Part no.
Description
1
2763
GFM-2023-21 bearing ring
13
23451
Structure
2
13162
10 x Hc M6 headless screw
14
23452
Drum
3
13659
18 x aluminium 3.2 rivet
15
23453
Disengageable crown
4
13681
8 x M4 HC roundhead screw
16
23454
Planet wheel
5
13682
16 x M8 HC stainless steel
slotted head screw
17
23455
Bearing
6
13683
M8 stainless steel square
nut
18
23456
Bracket
7
13685
MU 4 stainless steel washer
19
23457
Shaft
8
21045
12 x 1 exterior circlip
20
23458
Sprocket wheel
9
21894
Ratchet
21
23459
Ratchet wheel
10
21895
Assembled handle
22
23460
Support washer
10.1
21896
Handle
23
23461
Disengaging axle
10.2
2864
Trim
24
23463
Disengaging spring
10.3
23216
Grip
25
23464
Rope clamp
11
21901
Ratchet spring
26
60417
Label
12
22929
Disengaging lever

© 2011 by Huchez Treuils S.A.S.
Translation of the original instructions 13UK Reproduction prohibited
TIREX 300 Kg
No.
Part no.
Description
No.
Part no.
Description
1
2763
GFM-2023-21 bearing ring
13
23451
Structure
2
13162
10 x Hc M6 headless screw
14
23452
Drum
3
13659
18 x aluminium 3.2 rivet
15
23453
Disengageable crown
4
13681
8 x M4 HC roundhead screw
16
23454
Planet wheel
5
13682
16 x M8 HC stainless steel
slotted head screw
17
23455
Bearing
6
13683
M8 stainless steel square
nut
18
23456
Bracket
7
13685
MU 4 stainless steel washer
19
23457
Shaft
8
21045
12 x 1 exterior circlip
20
23458
Sprocket wheel
9
21894
Ratchet
21
23459
Ratchet wheel
10
21895
Assembled handle
22
23460
Support washer
10.1
21896
Handle
23
23461
Disengaging axle
10.2
2864
Trim
24
23463
Disengaging spring
10.3
23216
Grip
25
23464
Rope clamp
11
21901
Ratchet spring
26
60416
Label
12
22929
Disengaging lever

© 2011 by Huchez Treuils S.A.S.
Translation of the original instructions 14UK Reproduction prohibited
12 –Example of the Declaration of Conformity