Huck 4540-10 User manual

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
\\Fileserver\text\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\4540_10-01-en-010.doc - 1 -
AAssembly Instructions
Mini M-Swing
Art. 4540-10
Operator: _____________________________________________________
Location: _____________________________________________________

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
2 \\Fileserver\text\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\4540_10-01-en-010.doc
Contents
AAssembly Instruction .................................................................................................................... 1
1 Introduction Assembling............................................................................................................... 3
2 Datasheet........................................................................................................................................ 5
3 Delivery contents (parts list with part numbers)........................................................................ 7
4 Erection instructions................................................................................................................... 10
5 Post installation checks.............................................................................................................. 15
BMaintenance Instructions............................................................................................................ 17
6 Introduction Maintenance........................................................................................................... 18
7 General maintenance information.............................................................................................. 19
8 Specific maintenance advice...................................................................................................... 23
9 Maintenance timetable ......................................................................Error! Bookmark not defined.
10 Monthly maintenance .................................................................................................................. 24
11 Quarterly maintenance................................................................................................................ 24
12 Annual maintenance.................................................................................................................... 25
13 Maintenance printout................................................................................................................... 26
14 Hand over document ................................................................................................................... 26
List of Tables
Table 3-1: Delivery contents, in words .................................................................................................... 7
Table 3-2: Delivery contents, in symbols................................................................................................. 8

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
\\Fileserver\text\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\4540_10-01-en-010.doc - 3 -
1 Introduction Assembling
1.1 General information
This equipment should be installed, inspected, maintained and operated in
accordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
Tables 3-1 and 3-2).
Please consider that the installation has to be carried out only on even
terrain (max.slope up to 3%).
Any spare parts that may be required can be obtained directly from your
supplier.
Please do not hesitate to call your supplier if you have any problems during
installation or in case of any other questions.
Following installation, complete assembly instructions, maintenance
instructions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document.
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold
welding may occur when the nuts are tightened. To prevent this, it is
necessary to spray the nuts and bolts with Teflon spray or another similar
lubricant.
We hereby confirm that this play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
4 \\Fileserver\text\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\4540_10-01-en-010.doc
Drawings / Views
All optical drawings are showing only the measurements/dimensions and
are no mandatory technical views of the complete item.
We reserve the right to change technical details of our articles which are
serving for the further development of our articles and are reasonable for
the customer.
Measurement tolerances
Because of the properties and characteristics of the components, minor
measurement tolerances compared to the indication on the sketches are
possible.
This concerns all shown measurements except the foundation
measurements resp. measurements below upper edge ground level/play
area.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
\\Fileserver\text\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\4540_10-01-en-010.doc - 5 -
2 Datasheet: Mini M-Swing, Art. 4540-10
1. Space requirement: 3.00 m x 0.80 m and/or 2,30 m x 6,30 m including safety
zone, height of fall 1,45 m
2. Required safety surface:
Surface material
Description mm Minimum
thickness of
layer
mm
Maximum
height of fall
mm
Topsoil grass <= 1000*
Chipped bark 20 – 80 grain size 300/400 <= 2000/3000
Wood chippings 5 – 30 grain size 300/400 <= 2000/3000
Sand 0.2 – 2 grain size 300/400 <= 2000/3000
Gravel 2 – 8 grain size 300/400 <= 2000/3000
Other ground
materials As recommended by manufacturer
3. Name and overall dimension of the largest component:
Steel post (2 pieces) length 2.40 m, ø 100 mm
4. Name and weight of the heaviest component:
Steel posts (1 piece), approx. 18 kg
5. Intended age group: 2 years and over
6. Please note that this equipment is set in concrete.
Concrete: C25/30
Required concrete: 0.8 m3
Foundations/area to be excavated:
2 x 0.80 m long x 0.80 m wide, total depth 1.00 m including 10 cm drainage
Top edge of concrete 40 cm below ground level
Foundation size:
2 x 0,80 m long x 0,80 m wide, 0,60 m high
Round off foundation edges (min.R = 100 mm)! Sizes of fundations are “4-5”
(natural ground).
Soil class 4: soft to medium plasticity, interleave bound, with minor portion of
stone (portion < 30% with bigger diameter of 63 mm grain size).
Soil class 5 : ground with soil class 3 and 4 with big portion of stones
(portion > 30% with bigger diameter of 63 mm grain size).

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
6 \\Fileserver\text\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\4540_10-01-en-010.doc
In case of sandy and soft soils, the surface measure of foundations have to be
enlarged for about 50%!
7. Assembly time, once foundations completed: 1/2 hour.
Required assistants: 1 person.
8. Any spare parts which may be required can be obtained directly from
your supplier.
9. We hereby confirm that this item of play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
\\Fileserver\text\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\4540_10-01-en-010.doc - 7 -
3 Delivery contents (parts list with part numbers)
3.1 In words
Table 3-1: Delivery contents, in words
Pos. Quantity Element /
Description Size O.K. Missing
1 1 Swing part
2 2 Steel post Ø 100 mm - 2.40 m lg
100 2 Ring shackles for Ø 100 mm
101 2 Threaded bolts M10 x 110 mm galv.
102 4 Nut M10 galv.
103 2 Caps for Ø 100 mm
104 6 Self drilling pias screws 5.5 x 25 mm
105 0,33 Liter Blue paint
107 2 Blue/yellow caps for M12
108 2 Washer Ø 13
109 2 Lock nut M12, galv.
110 2 4602 M12 x 125 mm
111 2 Schackle M8 pre-assembled
112 2 Schackle cambered Pre-assembled
113 2 PE bearing bushing small f. M8 shackle
pre-assembled
113A 2 Hole plug
114 2 Hexagonal nut M12
2 Sidewalk fllagstone
on site / by the customer

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
8 \\Fileserver\text\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\4540_10-01-en-010.doc
3.2 In symbols
Table 3-2: Delivery contents, in symbols
Pos. Quantity Symbol
1 1 Ø0,90m
2 2
Ø 100 mm - 2.40 m lg
100 2
for Ø 101.6 mm
101 2 M10 x 110 mm galv.
102 4
M10 galv.
103 2
for Ø 100 mm
104 6 5.5 x 25 mm
105 0,5 Liter
107 2
for M12
108 2 Ø 13
109 2
M12, galv.
110 2 M12 x 120 mm
111 2
M8 pre-assembled

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
\\Fileserver\text\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\4540_10-01-en-010.doc - 9 -
Pos. Quantity Symbol
112 2
M8 Pre-assembled
113 2
for M8 shackle pre-assembled
113A 2
114 2
M12
115 2

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
10 \\Fileserver\text\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\4540_10-01-en-010.doc
4 Erection Instructions

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
\\Fileserver\text\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\4540_10-01-en-010.doc - 11 -

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
12 \\Fileserver\text\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\4540_10-01-en-010.doc

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
\\Fileserver\text\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\4540_10-01-en-010.doc - 13 -

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
14 \\Fileserver\text\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\4540_10-01-en-010.doc
Version: Mini M-swing
AB Setting time at least 7-8 days
D Concrete C25/30 (for foundations)
Dt. 114
114 enf
Attention!
The hexagon socket at thew swing joint art. 4602 has to
be pressed into the drilling holes by solid tightening of
the hexagon nut (Pos. 114). (Picture A)
The hexagon nut (Pos. 114) is used for the tightening of
the swing joint only and has to be removed
subsequently. The swing joints have to be fixed with
Pos. 107, 108 and 109 then. (Picture B)
FR Foundation radius at least 10 cm
G Drainage
F Fall protection
O.K Upper edge of playing level
PS Safety area
Round off foundation edges (min.R = 100 mm)! Sizes of
fundations are “4-5” (natural ground).
Soil class 4: soft to medium plasticity, interleave bound,
with minor portion of stone (portion < 30% with bigger
diameter of 63 mm grain size)
Soil class 5 : ground with soil class 3 and 4 with big
portion of stones
(portion > 30% with bigger diameter of 63 mm grain size)
In case of sandy and soft soils, the surface measure of
foundations have to be enlarged for about 50%!
See drawings

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
\\Fileserver\text\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\4540_10-01-en-010.doc - 15 -
5 Post Installation Checks
If the equipment has not been installed safely, you must ensure that the
public is prevented from using it.
5.1 Marking filler depth
Labelling the posts to show the depth of material provided as fall protection
(i.e. loose filler).
5.2 The equipment has not been installed safely in the following cases:
Safe equipment installation is not complete.
The protective surface has not been installed yet.
Appropriate maintenance work cannot guarantee operational safety.
5.3 Removal of all assembly aids
Please make sure that all assembly aids have been removed from the playing
area. The equipment must not be approved for use until this check has
been made.
5.4 Information about inspection of the equipment before it is used for the
first time
There are no special inspection requirements to be met before the equipment
is used for the first time.
5.5 Retighten bolts
After one week of play, please retighten all bolts again. Later upon respective
maintenance.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
\\Fileserver\text\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\4540_10-01-en-010.doc - 17 -
BMaintenance Instructions
Mini M-Swing
Art. 4540-10

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
18 \\Fileserver\text\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\4540_10-01-en-010.doc
6 Introduction Maintenance
6.1 General informations
This equipment should be installed, inspected, maintained and operated in
accordance with EN 1176-7 guidelines.
Please note: Providing any necessary repairs are carried out, a piece of
play equipment that is inspected regularly cannot become so damaged
that it is dangerous.
Any spare parts which may be required can be obtained directly from your
supplier.
This equipment should only be assembled, maintained and repaired by
persons with the necessary expertise.
A copy of the inspection record should be given to the operator,
who must confirm receipt.
This maintenance instruction is based on the standard
“EN 1176-1:2008”.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
\\Fileserver\text\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\4540_10-01-en-010.doc - 19 -
7 General maintenance information
7.1 Maintenance intervals
Maintenance intervals are based on average use. Please note that more
frequent inspections and/or maintenance are required if the play equipment is
subject to intensive use.
7.2 Inspection frequency
The frequency of inspections must be based on actual use. Factors that affect
frequency include vandalism, location (e.g. coastal proximity), air pollution and
the age of the equipment.
7.3 Maintenance products and procedures
All nuts and bolts are hot-dip galvanised or stainless steel. One of the
characteristics of stainless steel is that uncontrolled cold welding may occur
when the nuts are tightened. To prevent this, it is necessary to spray the nuts
and bolts with Teflon spray or another similar lubricant.
7.4 Spare parts
All spare parts must conform to the manufacturer’s specifications.
7.5 Identifying spare parts
All spare parts are listed in the parts list. The parts list follows the installation
requirements.
7.6 Special instructions for the disposal of individual equipment
components
No special instructions are necessary for the disposal of individual equipment
components.
7.7 Special measures during the break-in period
No later than 2 weeks after assembly, all screwed connections should be
checked and tightened if necessary.
7.8 Drainage holes
All drainage holes should be kept clear.
7.9 Maintenance of protective surfaces
Surfaces providing fall protection must also be maintained regularly. It is
particularly important to maintain the correct level of loose surface material
and add more if necessary.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
20 \\Fileserver\text\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\4540_10-01-en-010.doc
7.10 Faults
Faults must be repaired as soon as they are detected. If serious defects
that compromise safety cannot be repaired straight away, the public must
be prevented from using the equipment with immediate effect.
7.11 Loose screws
Loose screws always cause quality problems and put safety at risk.
Therefore, loose screws should always be tightened and checks carried
out to ensure that there are no missing screws (e.g. look out for holes you
can see through).
7.12 Preventing equipment use
Use of the equipment should be prevented in the event of incomplete
installation, disassembly, maintenance, repairs and faults.
7.13 Safeguarding the guarantee
8 Steel posts and footings are guaranteed if regular maintenance
is carried out and recorded in writing. Maintenance first takes
place after 3 years. The steel posts must be excavated as far as
the concrete foundations and checked for corrosion. Zinc paint
should be applied to any corroded areas and scratches.