Huck MAXI User manual

Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected]t - www.huck.net
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Assembly Instructions
Easy - Swing “MAXI”, Art. 4591-50- 1
-
Easy – Swing “MIDI“, Art. 4591-50- 2

HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected]t - www.huck.net
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Operator: _____________________________________________________
Location: _____________________________________________________

Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected]t - www.huck.net
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Table of contents
Assembly Instructions ..........................................................................................................................1
Introduction installation.........................................................................................................................4
Data sheet ...............................................................................................................................................6
Scope of supply, parts list with part numbers ....................................................................................8
Assembly instructions.........................................................................................................................12
Examination after installation .............................................................................................................17
Maintenance Instruction......................................................................................................................17
Introduction maintenance....................................................................................................................18
General maintenance information......................................................................................................19
Regular maintenance...........................................................................................................................21
Regular maintenance (Text) ...............................................................................................................22
Maintenance timetable.........................................................................................................................23
Monthly Maintenance..........................................................................................................................24
Quarterly maintenance.........................................................................................................................24
Half-yearly maintenance......................................................................................................................24
Annual main inspection.......................................................................................................................25
Maintenance printout...........................................................................................................................26
Hand-over document............................................................................................................................28
List of Tables
Table 3-1: Scope of supply, parts list with part numbers............................................ 8
Table 3-2: Scope of supply, in symbols...................................................................... 9

HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
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Introduction installation
General information
This equipment should be installed, inspected, maintained and operated in ac-
cordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
Tables 3-1 and 3-2).
Please consider that the installation has to be carried out only on even
terrain (max. slope up to 3%).
Any spare parts that may be required can be obtained directly from your sup-
plier.
Please do not hesitate to call your supplier if you have any problems during in-
stallation or in case of any other questions.
Following installation, complete assembly instructions, maintenance in-
structions and maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold weld-
ing may occur when the nuts are tightened. To prevent this, it is neces-
sary to spray the nuts and bolts with Teflon spray or another similar lubri-
cant.
We hereby confirm that this play equipment has been tested and certi-
fied in accordance with the play equipment standard EN 1176.

Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
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Drawings / Views
All optical illustrations simply demonstrate the proportions/dimensions
to be followed, but are not binding, technical equipment images.
Technical modifications supporting the advancement of our articles are
subject to change.
Measurement tolerances
Due to the quality and characteristics of equipment parts, minor dimen-
sional tolerances over drawings data are possible.
This regards all visible dimensions, except for foundation dimensions
respectively dimensions below OK ground surface/play surface.

HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
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Data sheet: Easy- Swing Maxi & Midi
1. Space required: 3,00 m x 0,60 m (4591-50-1 and 4591-50-2) resp. 2,80 m x 7,40 m includ-
ing safety distance (see top view)
Height of fall: 1,30 m each
2. Required safety surface:
Ground surface
material
Description
mm Minimum layer thickness mm Maximum hight of fall mm
Topsoil grass <= 1000*
Chipped bark Grain size 20 – 80 300/400 <= 2000/3000
Wood chippings Grain size 5 – 30 300/400 <= 2000/3000
Sand Grain size 0,2 – 2 300/400 <= 2000/3000
Gravel Grain size 2 – 8 300/400 <= 2000/3000
Other ground surface
materials As recommend by manufacturer
*In Germany, lawn is a sufficient ground surface material for heights up to 1,50 m.
3. Name and Size of the largest part of the equipment:
2 steel posts Ø 102 mm - 3,00 m long
4. Intended age group: 2 years and up
5. Attention! Equipment to be embedded in concrete
Concrete: C25/30
Concrete requirement: ~ 0,7 m³ (per play equipment = 2 foundations!)
Size of excavation:
2x 0.80 m long x 0,80 m wide, total depth 0,90 m including 10 cm drainage
layer. Size of foundation:
2x 0.80 m long x 0,80 m wide, height 0,60 m.
Round off foundation edges (min. R = 100 mm)! Sizes of founda-
tions are designed for soils classification “4-5” (natural ground).
Soil classification 4: Soft to medium plasticity, interleave bound, with
minor sediment (sediment < 30% larger than 63 mm grain size in
diameter
Soil classification 5: Ground with soil classification 3 and 4 with more
sediment
(sediment > 30% larger than 63 mm grain size in diameter)
In case of sandy and soft soils, the surface measure of foundations has
to be enlarged for about 50%!
4. Assembly time once both steel masts are embedded in concrete:
Approx. 45 minutes (per play equipment!!!). Number of persons re-
quired: 2
5. Required accessories: Small excavator, ladder of about 2m length, wa-
ter balance, various wrenches resp. Allen wrenches.
6. Any spare parts which may be required can be obtained directly from
your supplier.

Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
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7. We hereby confirm that this item of play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
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Scope of supply, parts list with part numbers
In letters
Table 3-1: Scope of supply, parts list with part numbers
Pos. Quantity
Element /
description Size O.K. Missing
VARIO-element, part no. 4591-30 - (11)
1 2 Steel post Ø 102 mm - 3,00 m
long
2 2 Red plastic caps for Ø 102 mm
3 2 Tube clamps for Ø 102 mm
M10 x 40 mm lg.
4 1 Traverse
(with pre-assembled swing-bearings)
5 2 Tube clamps with threaded bolt
M10 x 150 mm + 2 nuts for Ø 102 mm
6 1 Play equipment part (swing-
element) Mini 500 x 650 x 850
Maxi 750 x 950 x 750
100 1 Paint (1 can) + paint brush
101 6 Self-cutting screws 5,5 x 25 mm
102 2 Loctite 3 ml. (each)
2 Support slab (e.g. sidewalk slab)
(to be provided by customer –
not included in scope of sup-
ply!)

Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
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In symbols
Table 3-2: Scope of supply, in symbols
Pos. Quantity Symbol
1 2
Ø 102 mm - 3,00 m long
2 2
for Ø 102 mm
3 2
für Ø 102 mm
4 1
(VO)
5 2
for Ø 102 mm
6 1
Part no. 4591-50-1

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(6) (1)
(Part no. 4591-50-2)
100 1
101 6 5,5 x 25 mm
102 2 Loctite (thread locking) 3 ml. (per bottle)
2 Support slab (e.g. sidewalk slab)
(To be provided by customer – not included in scope of supply!)

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Abbreviations and signs:
AB Setting time for concrete C25/30 at least 7-8 days
AM Dimension between axes (centre-centre) post
LM Clear post dimension
D Concrete C25/30 (for foundation)
DR Top view / outlineß
F Fall protection
FR Radius of upper edge of foundation at least 10 cm
Gehw.
Pl. Support slab (e.g. sidewalk slab) is to be provided by cus-
tomer and then placed underneath posts! Upper edge – per-
colation layer (see drawing)
G Percolation layer 10 cm
VA Front view A
O.K O.K. play level
PS Space required including safety area
Upper edges of concrete are rounded! Foundation sizes apply
for regular soil classification 4-5 (grown surface).
Soil classification 4: Light up to medium plasticity, interlaced,
with little sediment (proportion < 30 % larger than 63 mm grain
size in diameter).
Soil classification 5: Grounds of soil classification 3 and 4 with
more sediment (proportion > 30 % larger than 63 mm grain size
in diameter)
For safety reasons on soft, sandy surfaces, foundation is to be
made larger in diameter.
ML Height of mast above play level
M.lot!! It is mandatory to mount posts perpendicular and horizontal!
See drawings

HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
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Assembly Instructions
The images (individual drawings) are not true to scale!!

Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected]t - www.huck.net
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HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected]t - www.huck.net
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Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected]t - www.huck.net
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HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected]t - www.huck.net
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Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected]t - www.huck.net
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Examination after installation
If the equipment is not installed in a secure manner you must ensure that
access is closed to the public!
Marking the filling level
•Markings on the equipment to indicate filling levels of fall protection material
(for example of loose filling material).
The equipment has not been installed safely in the following cases:
•Installation of equipment is not complete.
•The protective surface has not been installed.
•The guarantee of safety in operation cannot be given by the appropriate main-
tenance works.
Removing assembly accessories
•Please make sure that all accessories, which were used for the installation of
the equipment, are removed from the play area! Only then the equipment can
be declared open.
Details concerning inspection of the equipment prior to the first use
•no special inspection required.
Retighten bolts
•After one week of operation, please retighten all bolts again. Later upon re-
spective maintenance.

HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected]t - www.huck.net
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Maintenance Instructions
Easy - Swing “MAXI”, part no. 4591-50- 1 -
Easy – Swing “MIDI“, part no. 4591-50-2

HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected]t - www.huck.net
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Introduction Maintenance
General information
This equipment should be installed, inspected, maintained and operated in ac-
cordance with EN 1176-7 guidelines.
Please note: Providing any necessary repairs are carried out, a piece of
play equipment that is inspected regularly cannot become so damaged
that it is dangerous.
Any spare parts which may be required can be obtained directly from your
supplier.
This equipment should only be assembled, maintained and repaired by
persons with the necessary expertise.
A copy of the inspection record is to be handed out to the operator,
who must confirm receipt.
This maintenance instruction is based on the standard “EN 1176-1:2008”