Huck 3585 User manual

3585
March 1, 2018
HK1080
Makers of Huck®, Marson®, Recoil®
Brand Fasteners, Tools & Accessories
Instruction Manual
3585 series
Hydraulic Installation Tools
3585PT
Declaration of Conformity
2
Safety Instructions
3-4
Tool Description
5
Specications
5
Principle of Operation
6
Preparation for Use
7
Operating Instructions
8
Maintenance
9
Sticker Locations
9
Disassembly Procedure
10
Assembly Procedure
11
Tool Components
Drawings
12-13
Kits and Accessories
14
Troubleshooting
14

2
3585 series Hydraulic Installation Tool (HK1080)

3
3585 series Hydraulic Installation Tool (HK1080)
I. GENERAL SAFETY RULES:
1. A half hour long hands-on training session with
qualied personnel is recommended before using Huck
equipment.
2. Huck equipment must be maintained in a safe working
condition at all times. Tools and hoses should be
inspected at the beginning of each shift/day for
damage or wear. Any repair should be done by a
qualied repairman trained on Huck procedures.
3. For multiple hazards, read and understand the safety
instructions before installing, operating, repairing,
maintaining, changing accessories on, or working near
the assembly power tool. Failure to do so can result in
serious bodily injury.
4. Only qualied and trained operators should install,
adjust or use the assembly power tool.
5. Do not modify this assembly power tool. This can
reduce effectiveness of safety measures and increase
operator risk.
6. Do not discard safety instructions; give them to the
operator.
7. Do not use assembly power tool if it has been
damaged.
8. Tools shall be inspected periodically to verify all ratings
and markings required, and listed in the manual, are
legibly marked on the tool. The employer/operator
shall contact the manufacturer to obtain replacement
marking labels when necessary. Refer to assembly
drawing and parts list for replacement.
9. Tool is only to be used as stated in this manual. Any
other use is prohibited.
10. Read MSDS Specications before servicing the tool.
MSDS specications are available from the product
manufacturer or your Huck representative.
11. Only genuine Huck parts shall be used for replacements
or spares. Use of any other parts can result in tooling
damage or personal injury.
12. Never remove any safety guards or pintail deectors.
13. Never install a fastener in free air. Personal injury from
fastener ejecting may occur.
14. Where applicable, always clear spent pintail out of nose
assembly before installing the next fastener.
15. Check clearance between trigger and work piece to
ensure there is no pinch point when tool is activated.
Remote triggers are available for hydraulic tooling if
pinch point is unavoidable.
16. Do not abuse tool by dropping or using it as a hammer.
Never use hydraulic or air lines as a handle or to bend
or pry the tool. Reasonable care of installation tools
by operators is an important factor in maintaining tool
efciency, eliminating downtime, and preventing an
accident which may cause severe personal injury.
17. Never place hands between nose assembly and work
piece. Keep hands clear from front of tool.
18. Tools with ejector rods should never be cycled with out
nose assembly installed.
19. When two piece lock bolts are being used always make
sure the collar orientation is correct. See fastener data
sheet for correct positioning.
II. PROJECTILE HAZARDS:
1. Risk of whipping compressed air hose if tool is
pneudraulic or pneumatic.
2. Disconnect the assembly power tool from energy
source when changing inserted tools or accessories.
3. Be aware that failure of the workpiece, accessories,
or the inserted tool itself can generate high velocity
projectiles.
4. Always wear impact resistant eye protection during tool
operation. The grade of protection required should be
assessed for each use.
5. The risk of others should also be assessed at this time.
6. Ensure that the workpiece is securely xed.
7. Check that the means of protection from ejection of
fastener or pintail is in place and operative.
8. There is possibility of forcible ejection of pintails or
spent mandrels from front of tool.
III. OPERATING HAZARDS:
1. Use of tool can expose the operator’s hands to hazards
including: crushing, impacts, cuts, abrasions and heat.
Wear suitable gloves to protect hands.
2. Operators and maintenance personnel shall be
physically able to handle the bulk, weight and power of
the tool.
3. Hold the tool correctly and be ready to counteract
normal or sudden movements with both hands
available.
4. Maintain a balanced body position and secure footing.
5. Release trigger or stop start device in case of
interruption of energy supply.
6. Use only uids and lubricants recommended by the
manufacturer.
7. Avoid unsuitable postures, as it is likely for these not
to allow counteracting of normal or unexpected tool
movement.
8. If the assembly power tool is xed to a suspension
device, make sure that xation is secure.
9. Beware of the risk of crushing or pinching if nose
equipment is not tted.
Continued on next page...
Safety Instructions
GLOSSARY OF TERMS AND SYMBOLS:
- Product complies with requirements set forth by
the relevant European directives.
- Read manual prior to using this equipment.
- Eye protection is required while using this
equipment.
- Hearing protection is required while using this
equipment.
Notes: are reminders of required procedures.
Bold, Italic type, and underline: emphasize a specic
instruction.
WARNINGS: Must be understood to avoid
severe personal injury.
CAUTIONS: Show conditions that will damage
equipment or structure.

4
3585 series Hydraulic Installation Tool (HK1080)
IV. REPETITIVE MOTION HAZARDS:
1. When using assembly power tool, the operator can
experience discomfort in the hands, arms, shoulders,
neck or other parts of the body.
2. When using tool, the operator should adopt a
comfortable posture while maintaining a secure footing
and avoid awkward or off balanced postures.
3. The operator should change posture during extended
tasks to help avoid discomfort and fatigue.
4. If the operator experiences symptoms such as
persistent or recurring discomfort, pain, throbbing,
aching, tingling, numbness, burning sensations or
stiffness, these warnings should not be ignored. The
operator should tell the employer and consult a
qualied health professional.
V. ACCESSORIES HAZARDS:
1. Disconnect tool from energy supply before changing
inserted tool or accessory.
2. Use only sizes and types of accessories and
consumables that are recommended. Do not use other
types or sizes of accessories or consumables.
VI. WORKPLACE HAZARDS:
1. Be aware of slippery surfaces caused by use of the tool
and of trip hazards caused by the air line or hydraulic
hose.
2. Proceed with caution while in unfamiliar surroundings;
there could be hidden hazards such as electricity or
other utility lines.
3. The assembly power tool is not intended for use in
potentially explosive environments.
4. Tool is not insulated against contact with electrical
power.
5. Ensure there are no electrical cables, gas pipes, etc.,
which can cause a hazard if damaged by use of the
tool.
VII. NOISE HAZARDS:
1. Exposure to high noise levels can cause permanent,
disabling hearing loss and other problems such
as tinnitus, therefore risk assessment and the
implementation of proper controls is essential.
2. Appropriate controls to reduce the risk may include
actions such as damping materials to prevent workpiece
from ‘ringing’.
3. Use hearing protection in accordance with employer’s
instructions and as required by occupational health and
safety regulations.
4. Operate and maintain tool as recommended in the
instruction handbook to prevent an unnecessary
increase in the noise level.
5. Select, maintain and replace the consumable / inserted
tool as recommended to prevent an unnecessary
increase in noise.
6. If the power tool has a silencer, always ensure that it
is in place and in good working order when the tool is
being operated.
VIII. VIBRATION HAZARDS:
1. Exposure to vibration can cause disabling damage to
the nerves and blood supply to the hands and arms.
2. Wear warm clothing when working in cold conditions
and keep hands warm and dry.
3. If numbness, tingling, pain or whitening of the skin
in the ngers or hands, stop using the tool, tell your
employer and consult a physician.
4. Support the weight of the tool in a stand, tensioner or
balancer in order to have a lighter grip on the tool.
X. HYDRAULIC TOOL SAFETY INSTRUCTIONS:
1. Carry out a daily check for damaged or worn hoses or
hydraulic connections and replace if necessary.
2. Wipe all couplers clean before connecting. Failure to do
so can result in damage to the quick couplers and cause
overheating.
3. Ensure that couplings are clean and correctly engaged
before operation.
4. Use only clean oil and lling equipment.
5. Power units require a free ow of air for cooling
purposes and should therefore be positioned in a well
ventilated area free from hazardous fumes.
6. Do not inspect or clean the tool while the hydraulic
power source is connected. Accidental engagement of
the tool can cause serious injury.
7. Be sure all hose connections are tight.
8. Wipe all couplers clean before connecting. Failure to do
so can result in damage to the quick couplers and cause
overheating.
Safety Instructions (continued)
WARNINGS:
Do not exceed maximum pull or return settings
on tool.
Be sure all hose connections are tight. All tool
hoses must be connected.

5
3585 series Hydraulic Installation Tool (HK1080)
Description
Specifications
POWER SOURCE: HUCK Powerig® hydraulic power source
HOSE KITS: Use only genuine HUCK Hose Kits rated @
10,000 psi (689.5 BAR) working pressure.
3585 SERIES DIMENSIONS:
(not including hose, cord, or nose assembly)
Inches Centimeters
Length 8.63 21.9
Width 1.88 4.80
Height 6.50 1.65
MAX OPERATING TEMP: 125°F (51.7°C)
MAX FLOW RATE: 2 gpm (7.5 l/m)
MAX PULL PRESSURE: 7400 psi (510 BAR)
MAX RETURN PRESSURE: 2200 psi (152 BAR)
PULL CAPACITY: 45,668 lbs @ 7400 psi
(203 kN @ 510 BAR)
STROKE:
3585: 1.81 inches (4.60 cm)
3585PT:1.90 inches (4.83 cm)
WEIGHT: 19 lbs (8.62 kg)
HYDRAULIC FLUID:
Hydraulic uid shall meet DEXRON® III, DEXRON VI,
MERCON®, Allison C4-approved, or equivalent Automatic
Transmission Fluid (ATF) specications. Fire-resistant
uid may be used if it is an ester-based uid such as
Quintolubric® HFD or equivalent. Water-based uid shall
NOT be used as serious damage to equipment will occur.
The 3585 series Hydraulic Installation Tools are cylinder
and piston assemblies; complete with handle, hoses,
couplers, and a control cord, and are ready to be attached
to, and powered by, a HUCK Powerig® Hydraulic Unit
(model 918 or equivalent); nose assemblies are available
separately. These tools install a variety of fasteners.
The tools have a dump valve, positioned by the piston,
which relieves the hydraulic pressure at both ends (PULL
and RETURN) of the stroke. Correct PULL and RETURN
pressures are important for operation of the tool and
nose assembly, and for the safety of the operator. Use
HUCK Set-up Gauge (P/N T-124833CE) to check and set
pressures. The gauge is available separately and includes
instructions for use.
MODEL 3585
Installs -16 (1/2”) to -24 (3/4”) Pintail-style Lockbolt
Fasteners
Has a pintail ejector to eject broken pintails from the nose
assembly
Has a nose adapter and retaining rings for attaching nose
assemblies
MODEL 3585PT
Installs -16 (1/2”) to -24 (3/4”) Huck-Spin, Huck-Spin2®,
and Bob-Tail®Fasteners
Does NOT have a pintail ejector (it installs fasteners
without a pintail break)
Has a pass-through hole (on the piston) to allow the
included T-wrench to install Huck-Spin collars
Where the following trade names are used in this manual, please
note:
DEXRON is a registered trademark of General Motors Corporation.
Loctite is a registered trademark of Henkel Corporation, U.S.A.
LUBRIPLATE is a registered trademark of Fiske Brothers Rening Co.
MERCON is a registered trademark of Ford Motor Corp.
Never-Seez is a registered trademark of Bostik, Inc.
Quintolubric is a registered trademark of Quaker Chemical Corp.
Slic-tite is a registered trademark of LA-CO Industries, Inc.
Spirolox is a registered trademark of Smalley Steel Ring Company
Teon is a registered trademark of E. I. du Pont de Nemours and Company.
Threadmate is a registered trademark of Parker Intangibles LLC.
TRUARC is a trademark of TRUARC Co. LLC.
Vibra-Tite is a registered trademark of ND Industries, Inc. USA.

6
3585 series Hydraulic Installation Tool (HK1080)
Principle of Operation
PULL CYCLE
Figure 1A: When the trigger is pressed, a solenoid-
operated valve in the Powerig® directs pressurized uid
through the PULL hose to the front side of the piston,
and allows uid on the RETURN side to ow back to the
tank. The piston and nose assembly collet move rearward
installing the fastener.
When the piston reaches the end of the PULL stroke,
it uncovers ats at the rear of the dump valve. These
ats provide a passage for hydraulic uid from the PULL
side to the RETURN side of the piston, unloading (or
“dumping”) the pressurized uid back to the tank.
RETURN CYCLE
Figure 1B: When the trigger is released, the solenoid is
de-energized and the valve directs pressurized uid to
the rear of the piston, and the uid on the PULL side
ows back to the tank. This causes the piston and collet
to move forward, and pushes the nose assembly and tool
off the swaged (installed) fastener.
When the piston reaches the end of the RETURN
stroke, pressure builds, causing the Powerig to shut off,
completing the cycle.











Pintail
Ejector
Trigger
Switch
Dump
Valve
Hydraulic
Hoses

Piston





PULL Pressure (PULL Cycle) RETURN Pressure (RETURN Cycle)
Figure 1aFigure 1b

7
3585 series Hydraulic Installation Tool (HK1080)
GENERAL PRECAUTIONS
During disassembly and assembly, take the following
precautions to avoid damaging tool or components:
(a) Use materials such as brass, aluminum, or wood, to
protect tool when applying pressure.
(b) Apply continuous steady pressure, rather than sharp
blows, to disassemble or assemble components.
An arbor press provides steady pressure to press a
component in or out.
(c) Never force a component if it “hangs up” due to
misalignment. Reverse the procedure to correct
misalignment and start over.
(d) Smear LUBRIPLATE® 13O-AA (HUCK P/N 502723) or
equivalent on O-rings and mating surfaces to ease
assembly and prevent damage to O-rings.
(e) Coat Parker Threadmate, Loctite 567, or Slic-tite stick
to male pipe threads per manufacturer’s instructions.
DISASSEMBLY AND ASSEMBLY TOOLS
Working on these tools requires the use of standard hand
tools, such as wrenches, drifts, copper and lead hammers,
screwdrivers, socket screw hexagon keys, and long forceps
(tweezers). HUCK also recommends having access to an
arbor press and vise with soft jaws. For specially-designed
tools for working on this tool, see KiTs & accessories.
POWER SOURCE CONNECTIONS
Use a HUCK Powerig®Hydraulic unit, or equivalent, that
has been suitably prepared for operation.
1. Turn off the Powerig; disconnect its power supply.
2. Apply Parker Threadmate, Loctite 567, or Slic-tite stick
to male pipe threads per manufacturer’s instructions,
and then connect the hoses to the Powerig.
3. Connect the tool control switch cord to Powerig.
4. Connect the Powerig to the power supply and turn
it on. Press and hold the tool trigger for 30 seconds;
then press trigger a few times to cycle the tool and
circulate the hydraulic uid. Observe the action of the
tool and check for leaks. Turn off the Powerig.
5. Disconnect tool’s control switch cord from the
Powerig; disconnect the Powerig from the power
supply. Select a nose assembly for the fastener to be
installed and attach it to the tool.
6. Reconnect the Powerig to the power supply and the
tool’s switch control cord to the Powerig.
7. Check the operation of nose assembly; install fasteners
in a test plate of correct thickness with proper size
holes. Inspect installed fasteners.
NOTE: If fasteners do not pass inspection, see
TroubleshooTing to investigate possible causes.
Preparation for Use
WARNINGS:
Read entire manual before using tool.
Before using HUCK equipment, a 30-minute training session with
qualied personnel is recommended.
When operating HUCK equipment, always wear approved eye and
hearing protection.
Ensure adequate clearance for operator’s hands before proceeding.
Only HUCK Powerig® Hydraulic Units should be used to power
HUCK tools. Hydraulic units that deliver high PULL and RETURN
pressures must be equipped with relief valves; units not equipped
with relief valves are not recommended and MAY BE DANGEROUS.
Set PULL and RETURN pressures as specied in sPeciFicaTions. Failure
to properly set pressures may result in serious personal injury. Use
Pressure Gauge T-124833CE as indicated in its instruction manual.
Connect tool hoses to the Powerig before connecting tool switch-
control cord to the Powerig. Serious personal injury may occur if not
connected in this order and disconnected in the reverse order.
CAUTIONS:
Do not use TEFLON®
tape on pipe threads.
Tape can shred, resulting
in malfunctions.
Keep disconnected
hoses and couplers
and hydraulic uid
free of foreign matter.
Contaminated uid can
cause valve failures.
Do not abuse this
tool by dropping it,
using it as a hammer,
or otherwise causing
unnecessary wear and
tear. Never carry the
tool by attached hoses.
Hydraulic Couplings
504438 O-ring 501102 Back-up Ring
110439
Female
Connector
110438
Male
Connector
Use a fine India stone to remove any nicks or burrs from these
areas to prevent damage to O-ring of Female Connector.

8
3585 series Hydraulic Installation Tool (HK1080)
This section details installing HuckBolt® fasteners. Review
all CAUTIONs and WARNINGs prior to installing these
fasteners. If the tool malfunctions, consult TroubleshooTing
prior to attempting any repairs. Prior to starting these
procedures, check the tool components drawing to verify
the proper orientation of the ats on the dump valve;
they should face the rear of the tool.
To install a HuckBolt®Fastener:
1. Place a fastener in the workpiece and place the collar
over the fastener.
NOTE: The beveled end of the collar must be towards
the nose assembly and tool.
2. Hold the fastener and push the nose assembly onto
the fastener that is protruding through the collar until
the nose anvil touches the collar.
NOTE: The tool and nose assembly must be at
right angles (90°) to the workpiece.
3. Press and hold the trigger to start installation cycle.
4. Release the trigger when forward motion of nose
assembly anvil stops and pintail breaks off.
The pressure is re-directed; the piston moves forward;
and the tool is pushed off the fastener and ejects the
pintail. The tool and nose assembly are ready for the next
installation cycle.
Operating Instructions
FOR SAFE OPERATION, THIS SECTION MUST BE READ AND UNDERSTOOD.
Do NOT pull a
fastener with the
collar upside down.
CORRECT CORRECT
Bead UP Flange DOWN
Do NOT install a fastener without a
workpiece (structure to be fastened), a
pin, and a properly oriented collar in place.
WARNINGS:
To avoid severe personal injury, wear approved eye and ear protection.
Be sure of adequate clearance for operator’s hands before proceeding with
fastener installation.
If the tool comes with a pintail deector or bottle, make sure it is attached
to the tool and directed away from all personnel.
Do NOT attempt to install a pin without placing the fastener and collar in
the work piece (structure to be fastened).
Do NOT attempt to install a pin without a properly oriented collar in place.
The collar ange must be against work piece.
If these safety measures are not followed, the fastener could eject with
great velocity and cause severe personal injury.
This condition can cause pin to eject with great velocity and force if the
pintail breaks off or teeth/grooves strip. This may cause severe personal
injury.
To avoid pinch point, never place hand between nose assembly and work
piece.
Only use compatible equipment with this tool.
CAUTIONS: Remove
excess gap from between
the sheets. This permits
enough pintail to emerge
from collar for ALL jaw
teeth to engage with
pintail. If ALL teeth do not
engage properly, jaws will
be damaged.
Note: In certain situations, it may
be permissible to use a BobTail
tool and fastener without a collar
to remove sheet gap prior to full
installation with a collar. Consult
qualied Huck engineering
personnel before attempting this
operation.

9
3585 series Hydraulic Installation Tool (HK1080)
GENERAL
The operating efciency of a tool is directly related to the
performance of the entire system. Regular inspection and
the immediate correction of minor problems will keep
the tool operating efciently, and prevent downtime. A
schedule of preventive maintenance of the tool, nose
assembly, hoses, trigger and control cord, and Powerig®
will ensure the tool’s proper operation, extend its life, and
reduce the risk of personal injury to those who operate it.
NOTE: HUCK tools should be serviced only by personnel
who are thoroughly familiar with its operation. Consult
MSDS before servicing tool.
Service the tool in a clean, well-lighted area. Take special
care to prevent contamination of pneumatic and hydraulic
systems. Keep separated parts away from dirty work
surfaces. Carefully handle all parts. Before reassembly,
examine them for damage and wear. Disassemble and
assemble tool components in a straight line. Do NOT bend,
cock, twist, or apply undue force. Keep any relevant hand
tools and HUCK Spare Parts Service Kits available. They
include important consumable parts. Other components,
as experience dictates, should also be available.
DAILY
If a Filter-Regulator-Lubricator unit is not being used,
uncouple the air disconnects and add a few drops of
hydraulic uid to the air inlet of the tool. NOTE: If the tool
is in continuous use, add a few drops of oil in every 2–3
hours. Before connecting an air hose to the tool, bleed the
air lines to clear dirt or water. Verify that hoses, ttings,
couplings, and electrical connections are secure and free
of leaks; tighten or replace if necessary. Check tools and
nose assemblies for damage and air or hydraulic leaks;
tighten, repair, or replace if necessary. Inspect the tool,
hoses, and Powerig during operation to detect abnormal
heating, leaks, or vibration. Clean nose assemblies in
mineral spirits to clear jaws and rinse metal chips and
dirt. For a more thorough cleaning, disassemble the nose
assembly. Use a dull-pointed “pick” to remove embedded
particles from the pull grooves of the jaws. Clean all
parts of any assembly, and UNITIZEDTM Jaws, in mineral
spirits or isopropyl alcohol only. Do not let the jaws come
in contact with other solvents. Do not soak jaws; dry
them immediately after cleaning. Dry other parts before
re-assembling.
WEEKLY
Disassemble, clean, and reassemble nose assemblies in
accordance with applicable instructions. Check the tool and
all connecting parts for damage and uid/air leaks; tighten
or replace if necessary. Inspect the cylinder bore, piston
and rod/extension, and dump valve for scored surfaces,
excessive wear, and damage; replace as necessary.
STICKERS
Stickers on the tool display safety and pressure-settings
information, and must always be legible. For more
information on sticker locations and part numbers, see
Sticker LocationS.
SPARE PARTS SERVICE KITS
HUCK Spare Parts Service Kits contain replacements or
perishable tool parts. HUCK recommends having the
appropriate kit accessible. For more information, see kitS
and acceSSorieS.
FLUID MAINTENANCE
See SpecificationS for information on approved uid types.
Dispose of uid in accordance with local environmental
regulations. Recycle steel, aluminum, and plastic parts in
accordance with local lawful and safe practices.
Maintenance
CAUTIONS:
Replace all seals, wipers, O-rings and Back-up
rings when the tool is disassembled for any
reason, and at regular intervals, depending on
severity and length of use.
Do not use TEFLON®tape on pipe threads.
Tape can shred, resulting in malfunctions.
Apply Parker Threadmate, Loctite 567,
or Slic-tite stick to male pipe threads per
manufacturer’s instructions.
HUCK tools are labeled with important stickers that contain safety and pressure-settings information. These stickers
must remain on the tools and be legible. A sticker must be ordered and replaced on the tool, in the location shown, if it
becomes damaged or worn, it has been removed from the tool, or when replacing the Cylinder.
Sticker Locations
590501-7400 CE & WARNING Sticker
(Maximum Operating Pressures)
590517 HUCK &
Year of Mfr Sticker
7400 510
2200 152
590501-7400_revA
KEEP HANDS CLEAR
FROM FRONT OF TOOL
WHILE IN OPERATION.
CLEAR PINTAIL FROM
TOOL AFTER INSTALLING
EACH FASTENER.
590501-7400
590517

10
3585 series Hydraulic Installation Tool (HK1080)
Disassembly Procedure
This procedure is for complete disassembly of the tool.
Disassemble only those components necessary in order
to replace damaged O-rings, C-rings, Back-up rings, and
worn or damaged components. Always use a soft-jaw vise
to avoid damage to tool.
For component identication, see Figures 3 & 4.
To disassemble the tool:
NOTE: “P/N” indicates a part that is available from HUCK.
1. Disconnect the tool’s electrical control trigger from
the Powerig®; then uncouple the hydraulic hoses.
2. Remove the sleeve and split ring. Remove the nose
assembly.
3. Remove the coupler nipple and coupler body. Drain
the hydraulic hoses into a clean container.
4. Push rearward on the piston until the hydraulic uid is
drained into the container.
5. Model 3585: Remove the retaining ring and cover
plate.
Model 3585PT: Remove the screws and the retainer.
6. Model 3585: Use the End Cap Hex Wrench (P/N
126981) to remove the end cap.
Model 3585PT: Use the End Cap Hex Wrench (P/N
126981) to remove the end cap assembly.
7. Push rearward on the adapter assembly. The piston
and adapter will slide from the cylinder.
8. Pull the piston out of the adapter, and remove the
dump valve from the piston.
NOTE: Ejector gland assembly can be removed
to inspect and/or replace components without
disassembling tool. Use ejector gland wrench P/N
122048 to unscrew the assembly; then remove it
and the pintail ejector from the piston.
9. Use a small-diameter, dull-pointed “pick” to remove
O-rings and Back-up rings from all components.
10. Remove the socket head cap screw from the handle
assembly.
11. Remove two button-head cap screws from one-half of
the handle and cylinder.
12. Separate the handle halves and lift out the trigger
switch assembly, strain relief, and control cord
(including cord connector).
13. Remove the remaining button-head cap screws and
handle half. Remove both hydraulic hoses from the
cylinder.
14. Loosen two screws at the rear of the switch to remove
the switch from the electrical cord. Remove two #6-32
socket setscrews to disassemble the switch. Pull the
strain relief grommet from the cord.
The tool has been properly disassembled. Store all
re-usable parts (screws and disassembled components) in
a clean, dry area.
NOTE: Disassemble the cord connector to rewire or
replace it.
WARNING: Disconnect the tool control cord
from the Powerig before disconnecting the
hydraulic hoses from it. If not disconnected in
this order, serious personal injury may occur.
WARNING: Do NOT re-use seals, wipers, or
rings; irreparable tool damage could occur.
Discard these parts and use replacements (see
KiTs & accessories).

11
3585 series Hydraulic Installation Tool (HK1080)
Assembly Procedure
This section details the re-assembly of the tool. For
component identication, see Figures 3 & 4.
Prior to re-assembling the tool, HUCK recommends
having the following items accessible.
NOTE: “P/N” indicates a part that is available from HUCK.
• The appropriate HUCK Spare Parts Service Kit (P/N
3585KIT or P/N 3585PTKIT)
NOTE: When re-assembling the tool, always replace
damaged and defective parts, and all seals, wipers,
O-rings, and Back-up rings of sub-assemblies.
• LUBRIPLATE® 130-AA (available as P/N 502723) or
SUPER-O-Lube® (available as P/N 505476)
Before re-assembling the tool:
• Clean components in mineral spirits or other solvent
compatible with O-ring seals.
• Clean out O-ring grooves.
• Inspect components for scoring, excessive wear, and
damage; replace as necessary.
• Replace O-rings and Back-up rings. See Assembly
Drawings for guidance on positioning O-rings and
Back-up rings.
When assembling the tool, take care not to damage
O-rings, Quad-rings, Back-up rings.
• Smear LUBRIPLATE® 130-AA (HUCK P/N 502723) or
SUPER-O-LUBE® (HUCK P/N 505476) on rings, and
mating parts to ease assembly.
To re-assemble the tool:
1. Assemble the electrical control cord to the plug of the
electrical connector.
2. Push the cord through the strain relief and attach it to
the switch.
3. Screw both hoses into the cylinder.
4. Loosely attach the handle-half by turning two button-
head cap screws into the cylinder.
5. Place the assembled switch, electrical cord, strain
relief, and electrical connector into the handle
recesses. Tighten the four cap screws to 50lbs/in
of torque (if plated) or 70lbs/in (if un-plated), while
holding the assembled components in position.
6. Assemble the ejector gland assembly and pintail
ejector to the piston as follows.
a. Insert the pintail ejector into the piston.
b. Drop in the ejector washer.
c. Drop in the O-ring.
d. Make sure all ejector gland assembly parts
(rings and wiper) are in place, then screw in the
assembly. Use the Ejector Gland Wrench (P/N
122048) to tighten the assembly.
7. Push the nose adapter into the cylinder.
8. Install the retaining ring into the groove in the
adapter.
9. Push the assembled piston and the assembled front
gland (with all O-rings, Back-up rings, Polyseals,
wiper, and wiper housing in place) into the assembled
cylinder and adapter.
10. Slide the dump valve into the hole through the
piston. Be sure the dump valve is assembled with four
ats to the rear.
11. Use the End Cap Hex Wrench (P/N 126981) to tighten
the end cap, then back it off until the locater can be
placed in closest matching grooves.
12. Model 3585: After the end cap is locked in place,
install the cover plate and retaining ring.
Model 3585PT: After the end cap is locked in place,
install the retainer and cap screws.
13. Screw the coupler nipple onto the hose in port P;
screw the coupler body onto the hose in port R.
14. Connect the tool hoses to the Powerig hoses and
cycle the tool a few times. Observe the action of the
tool and check for leaks.
15. Attach the nose assembly to the tool following the
applicable Nose Assembly Data Sheet. Use the split
ring set and retaining sleeve furnished with tool.
WARNING: Do not omit any seals during
servicing; leaks will result and serious
personal injury can occur.
CAUTION: Do not use TEFLON®tape on
pipe threads. Tape can shred, resulting in
malfunctions. Threadmate™ is available in a
4oz. tube from HUCK (P/N 508517).
WARNING: Make sure the tool has been
properly re-assembled prior to use. Failure to
do so could result in serious personal injury.

12
3585 series Hydraulic Installation Tool (HK1080)
3585 Components Drawing
23 24 25 26 27 28 29 1 2 3 4
22
21 - Ejector Gland Assembly
Detail
    
 
5
6
7
8
20 19 18
16
17
33
32
12
9
10
11
13
14
15
Item Description P/N Qty.
1Cylinder 128673 1
2O-Ring 504639 2
3Back-up Ring 501160 2
4Cover Plate 129196 1
5Retaining Ring 507418 1
6End Cap 129197 1
7Locking Disk 129198 1
8Dump Valve 126198 1
9Handle 129789 1
10 #6 Screw 500051 1
11 #10 Screw 500102 5
12 Hose 126107-6 2
13 Cord Connector 110686 1
14 Control Cord 128705 1
15 Strain Relief 505344 1
16 Trigger Switch Assy 120361 1
17 Set Screw 501731 1
18 Retaining Ring 501030 1
19 Sleeve 100248 1
20 Split Ring 100247 1
21 Ejector Gland Assy 120653 1
21a Gland 122047 1
21b Back-up Ring 501080 1
21c QUAD Ring 501411 1
21d O-Ring 500779 1
21e Ejector Washer 120652 1
21f Ejector Rod Wiper 122742 1
21g O-Ring 500779 1
Item Description P/N Qty.
22 Pintail Ejector 128742 1
23 Nose Adapter 128675 1
24 Wiper Seal 506001 1
25 Wiper Housing 125683 1
26 Front Gland 128674 1
27 Polyseal 507417 1
28 GLYD Ring 122769-3 1
29 Piston 128703 1
30 HUCK Sticker 590247 1
31 Caution Sticker 590189-2 1
32 Male Connector 110438 1
33 Female Connector 110439 1
Figure 3
3585_revK

13
3585 series Hydraulic Installation Tool (HK1080)
3585PT Components Drawing

      

 




  









 
 


Figure 4
Item Description P/N Qty
14 Trigger/O-Ring Assy 120361 1
15 Setscrew 501731 1
16 Retaining Ring 501030 1
17 Sleeve 100248 1
18 Split Ring 100247 1
19 Nose Adapter 128675 1
20 Male Connector 110438 1
21 Female Connector 110439 1
22 Screw 500060 3
23 HUCK Sticker 590247 1
24 Caution Sticker 590189-2 1
25 Cable Ties 505839 10
Item Description P/N Qty
4c O-Ring 504639 1
4d Back-up Ring 501160 1
4e Polyseal 507324 1
4f Wiper Seal 508443 1
4g Retaining Ring 508444 1
5Retainer 129795 1
6Locking Disk 129198 1
7Dump Valve 129820 1
8Handle 129789 1
9Socket Hd Screw 500102 4
10 Hose 126107-2 2
11 Cord Connector 110686 1
12 Control Cord 129839 1
13 Strain Relief 505344 1
Item Description P/N Qty
1Cylinder 128673 1
2Gland Assy 128776 1
2a Front Gland 128674 1
2b Polyseal 507417 1
2c Wiper Housing 125683 1
2d Wiper 506001 1
2e O-Ring 500865 1
2f Back-up Ring 501160 1
3Piston Assy 129833 1
3a Piston 129792 1
3b GLYD Ring 122769-3 1
4End Cap Assy 129832 1
4a End Cap 129791 1
4b Spacer 129796 1
3585PT_revH

14
3585 series Hydraulic Installation Tool (HK1080)
Troubleshooting
1. Tool fails to operate when trigger is pressed.
a. Inoperative Powerig® Hydraulic Unit. See
applicable instruction manual.
b. Loose air or electric connections.
c. Damaged trigger assembly.
d. Loose or faulty hydraulic hose couplings.
e. Dump valve not installed in tool.
2. Tool operates in reverse.
a. Reversed hydraulic hose connections between
hydraulic unit and tool.
3. Toolleakshydraulicuid.
a. Defective tool O-rings or loose hose connections
at tool.
4. Hydrauliccouplersleakuid.
a. Damaged or worn O-rings in coupler body. See
Coupler 110440.
5. Hydraulicuidoverheats.
a. Hydraulic unit not operating properly.
b. Dump valve installed incorrectly.
c. Powerig Hydraulic Unit running in reverse (918:
918-5). See unit’s manual.
6. Tool operates erratically and fails to properly
install fastener.
a. Low or erratic hydraulic pressure; air in system.
b. Damaged or worn piston O-ring in tool.
c. Dump valve installed incorrectly.
d. Excessive wear on sliding surfaces of tool parts.
e. Excessive wear of dump valve in tool.
7. Pull grooves on fastener pintail stripped during
PULL stroke.
a. Operator not sliding anvil completely onto fastener
pintail.
b. Incorrect fastener grip.
c. Worn or damaged jaw segments.
d. Metal particles in jaw segments pull grooves.
e. Excessive sheet gap.
8. Collar of HuckBolt®Fastener not completely
swaged.
a. Improper tool operation. See Trouble 6.
b. Scored anvil.
9. Shear collar on HUCK Blind Fastener not driven.
a. Improper tool operation.
b. Worn or damaged driving anvil in nose assembly.
10. Tool “hangs-up” on swaged collar of HuckBolt
Fastener.
a. Improper tool operation. See Trouble 6.
b. RETURN pressure too low.
c. Nose assembly not installed correctly.
11. Pintail of fastener fails to break.
a. Improper tool operation. See Trouble 6.
b. Pull grooves on fastener are stripped. See Trouble
7.
c. PULL pressure too low.
d. Worn dump valve.
Always check the simplest possible cause (such as a loose or disconnected trigger line) of a malfunction rst. Then
proceed logically, eliminating other possible causes until the cause is discovered. Where possible, substitute known good
parts for suspected defective parts. Use this Troubleshooting information to aid in locating and correcting trouble.
Kits and Accessories
KITS
Service Kits 3585KIT
3585PTKIT
ACCESSORIES
Ejector Gland Wrench 122048
End Cap Hex Wrench 126981
Remote Trigger (all models) 123381
Pressure Gauge T-124833CE
Piston Assembly Tool Kit 123110-12
Contains:
GLYD Ring insertion tool 121694-2628
Piston Assembly Tool 123111-7
Spacer 123112-7
The following product-specic Spare Parts Service Kits contain various perishable parts. The types and quantities of
spare parts that should be available vary with the application and tools in use. Keep the appropriate kit and accessories
on-hand when preparing, using, and performing maintenance on this tool.

15
3585 series Hydraulic Installation Tool (HK1080)
Limited Warranties
Limited Lifetime Warranty on BobTail® Tools:
Huck International, Inc. warrants to the original purchaser
that its BobTail® installation tools manufactured after
12/1/2016 shall be free from defects in materials and
workmanship for its useful lifetime. This warranty does
not cover special order / non-standard products, or part
failure due to normal wear, tool abuse or misapplication,
or user non-compliance with the service requirements and
conditions detailed in the product literature.
Two Year Limited Warranty on Installation Tools:
Huck International, Inc. warrants that its installation tools
and Powerigs® manufactured after 12/1/2016 shall be free
from defects in materials and workmanship for a period
of two years from date of purchase by the end user. This
warranty does not cover special order / non-standard
products, or part failure due to normal wear, tool abuse or
misapplication, or user non-compliance with the service
requirements and conditions detailed in the product
literature.
90 Day Limited Warranty on Nose Assemblies and
Accessories:
Huck International, Inc. warrants that its nose assemblies
and accessories shall be free from defects in materials
and workmanship for a period of 90 days from date of
purchase by the end user. This warranty does not cover
special clearance noses, or special order / non-standard
product, or part failure due to normal wear, abuse or
misapplication, or user non-compliance with the service
requirements and conditions detailed in the product
literature.
Useful lifetime is dened as the period over which the
product is expected to last physically, up to the point when
replacement is required due to either normal in-service
wear, or as part of a complete overhaul. Determination is
made on a case-by case basis upon return of parts to Huck
International, Inc. for evaluation.
Tooling, Part(s) and Other Items not manufactured by
Huck:
HUCK makes no warranty with respect to the tooling,
part(s), or other items manufactured by third parties. HUCK
expressly disclaims any warranty expressed or implied, as
to the condition, design, operation, merchantability, or
tness for use of any tool, part(s), or other items thereof
not manufactured by HUCK. HUCK shall not be liable for
any loss or damage, directly or indirectly, arising from the
use of such tooling, part(s), or other items or breach of
warranty or for any claim for incidental or consequential
damages.
Huck shall not be liable for any loss or damage resulting
from delays or non-fulllment of orders owing to strikes,
res, accidents, transportation companies or for any reason
or reasons beyond the control of the Huck or its suppliers.
Huck Installation Equipment:
Huck International, Inc. reserves the right to make changes
in specications and design and to discontinue models
without notice.
Huck Installation Equipment should be serviced by trained
service technicians only.
Always give the serial number of the equipment when
corresponding or ordering service parts.
Complete repair facilities are maintained by Huck
International, Inc. Please contact one of the ofces listed
below.
Eastern
One Corporate Drive Kingston, New York 12401-0250
Telephone [phone] FAX [phone]
Outside USA and Canada
Contact your nearest Huck International location (see
reverse).
In addition to the above repair facilities, there are
Authorized Tool Service Centers (ATSC’s) located
throughout the United States. These service centers offer
repair services, spare parts, Service Parts Kits, Service
Tool Kits and Nose Assemblies. Please contact your Huck
Representative or the nearest Huck International location
(see reverse) for the ATSC in your area.

Arconic Inc. (NYSE: ARNC) creates breakthrough products
that shape industries. Working in close partnership with
our customers, we solve complex engineering challenges
to transform the way we y, drive, build and power.
Through the ingenuity of our people and cutting-edge
advanced manufacturing, we deliver these products at a
quality and efciency that ensures customer success and
shareholder value.
Arconic Fastening Systems world-wide locations:
AMERICAS
Kingston Operations
1 Corporate Drive
Kingston, NY 12401
800-278-4825
845-331-7300
FAX: [phone]
Carson Operations
900 Watsoncenter Road
Carson, CA 90745
800-421-1459
310-830-8200
FAX: [phone]
Waco Operations
PO Box 8117
8001 Imperial Drive
Waco, TX 76714-8117
800-388-4825
254-776-2000
FAX: [phone]
Tucson Operations
3724 East Columbia Street
Tucson, AZ 85714
800-234-4825
520-519-7400
Acuña Operations
Hidalgo #120
Parque Industrial Amistad
Acuña, Coahuila 26220
Mexico
FAX: [phone]
EUROPE
Telford Operations
Unit C, Stafford Park 7
Telford, Shropshire
England TF3 3BQ
[phone]
FAX: [phone]
Us Operations
BP4
Clos D’Asseville
95450 Us par Vigny
France
[phone]
AUSTRALIA
Melbourne Operations
1508 Centre Road
Clayton, Victoria
Australia 3168
[phone]
1300 363 049
FAX: [phone]








Huck is Forever, For the Long Haul, The
Future of Fastening Technology, The Future of
Assembly Technology, The Future of Tooling
Technology, and Tools of Productivity are
service marks of Huck International. Huck
provides technical assistance regarding the use
and application of Huck fasteners and tooling.
NOTICE: The information contained in this
publication is only for general guidance with
regard to properties of the products shown
and/or the means for selecting such products,
and is not intended to create any warranty,
express, implied, or statutory; all warranties are
contained only in Huck’s written quotations,
acknowledgments, and/or purchase orders. It
is recommended that the user secure specic,
up-to-date data and information regarding
each application and/or use of such products.
© 2018 Huck International, Inc. www.afsrhuck.net/us
1 Corporate Drive, Kingston, NY 12401 • Tel: [phone] • Fax: [phone]