Humbaur 2000 Series User manual

MACHT’S MÖGLICH
en
2000 series
Part 2 - HA - HN - HT
Tandem trailers
Operating
Instructions

2 Version 2019/01
Tandem HA, HN & HT Operating Instruction Manual (Part 2)
Notes on use/target group
PART 2 - Original - “Tandem Trailer” Operating Instruction Manual
This “Tandem Trailer” Operating Instruction Manual Part 2 is intended for you as the user of a ready-to-use trailer.
It provides detailed instructions for handling tandem trailers.
It contains all the relevant details on safe operation, care/cleaning, maintenance/servicing, troubleshooting and decommissioning/disposal.
This specific operating instruction manual (Part 2) for your trailer is provided on the enclosed CD. You can also download it from
www.humbaur.com in the section: Download – Operating Instructions.
PART 1 – “Trailers up to 3.5 to General Points”
For all other general information on trailers up to 3.5 to, see the operating instruction manual, “Trailers up to 3.5 to (General Points – Part 1).”
• PART 1 and PART 2 together form the complete documentation for your trailer, which you, as the user, should have at your disposal.
Read this operating instruction manual carefully and completely before using your trailer for the first time and observe all of the
instructions, safety information and warnings. Comply with the steps for handling.
• Non-observance of any of the documentation can cause injuries to you and to other persons and can cause material damage.
• Non-observance may invalidate your warranty entitlement.
• Keep this operating instruction manual in a safe place for the entire service life of your trailer.
• We advise you to store the operating instruction manual in the driver's cab and to keep it on hand for reference.
• It should be passed on to the new user/owner if you rent out or sell your trailer.
Furthermore, as a road user, you are obliged to observe all national regulations for driving a vehicle with trailer and to comply
with your obligations as the owner of a commercial vehicle.
• This includes carrying out regular service and maintenance and periodically subjecting your trailer to a full technical inspection.
• Observe any special stipulations that are specific to your country.
Name and address of dealer:
Name:
Address:
Telephone:
►►
►►Please enter the name of your dealer.
Name and address of manufacturer:
Humbaur GmbH
Mercedesring 1
86368 Gersthofen
Germany
Tel. +49 821 24929-0
Fax +49 821 249-100
info@humbaur.com
www.humbaur.com

Tandem HA, HN & HT Operating Instruction Manual (Part 2)
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Index
1 Identification 4
1.1 Confirmation of compliance 4
2 Product description 5
2.1 Components 5
2.2 Flatbed trailers aluminium HA 6
2.3 Aluminium HN and HT wheels-in trailer 6
2.4 Special versions 7
2.5 Optional accessories 8
3 Intended use 9
3.1 HA 9
3.2 HN / HT 9
4 Foreseeable misuse 9
4.1 HA 9
4.2 HN / HT 9
5 General safety instructions 9
6 Loading and unloading 10
6.1 Load distribution 10
6.2 Load securing 11
6.3 Drop sides 14
6.4 Side wall extension (optional) 18
6.5 Two-part drop side (optional) 19
6.6 Raised drop side (optional) 20
6.7 Steel mesh extension – HA (optional) 20
6.8 Supports (optional) 21
6.9 Wood/aluminium cover (optional) 22
6.10 Flat cover (optional) 25
6.11 Tarpaulin cover (optional) 25
6.12 Ramp wall – HN/HT (optional) 29
6.13 H-frame (optional) 31
6.14 Drive-up ramp – HN / HT (optional) 32
6.15 Cable winch (optional) 35
6.16 Grid ramp wall – HA (optional) 38
6.17 Toolbox (optional) 41
7 Driving 42
8 Parking 42
8.1 Parking an uncoupled trailer 42
9 Cleaning/maintenance/servicing 43
9.1 Care/cleaning 43
9.2 Maintenance/servicing 43
10 Troubleshooting 45
11 Decommissioning/disposal 45
11.1 Shutdown 45
11.2 Disposal 45

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1 Identification
►►Put a cross next to the type of trailer you have
acquired.
►►Read the general operating instruction manual
for car trailers (PART 1).
Product name: Tandem trailers
2000 Series:
HA flatbed trailer
Type 1: HA 202513 o
Type 2: HA 203015 o
Type 3: HA 253015 o
HN wheels-in trailer
Type 1: HN 202616 o
Type 2: HN 203116 o
Type 3: HN 203118 o
Type 4: HN 253118 o
Type 5: HN 303118 o
Type 6: HN 203121 o
Type 7: HN 253121 o
Type 8: HN 303121 o
Type 9: HN 204118 o
Type 10: HN 254118 o
Type 11: HN 304118 o
Type 12: HN 204121 o
Type 13: HN 254121 o
Type 14: HN 304121 o
Type 15: HN 255121 o
Type 16: HN 305121 o
1.1 Confirmation of compliance
Humbaur GmbH hereby confirms compliance
with all relevant EU directives for the registra-
tion and safe use of trailers of the 2000 series tandem trailers
with accessories.
You may request a detailed EU declaration of conformity from us
separately.
HT wheels-in trailer
Type 1: HT 202616 o
Type 2: HT 203116 o
Type 3: HT 203118 o
Type 4: HT 253118 o
Type 5: HT 303118 o
Type 6: HT 353118 o
Type 7: HT 203121 o
Type 8: HT 253121 o
Type 9: HT 303121 o
Type 10: HT 353121 o
Type 11: HT 204118 o
Type 12: HT 254118 o
Type 13: HT 304118 o
Type 14: HT 354118 o
Type 15: HT 204121 o
Type 16: HT 254121 o
Type 17: HT 304121 o
Type 18: HT 354121 o
Type 19: HT 255121 o
Type 20: HT 305121 o
Type 21: HT 355121 o
Type 22: HT 255124 o
Type 23: HT 305124 o
Type 24: HT 355124 o
Type 25: HT 256121 o
Type 26: HT 306121 o
Type 27: HT 356121 o
Type 28: HT 256124 o
Type 29: HT 306124 o
Type 30: HT 356124 o

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2 Product description
Illustrated examples
HA
HT HN
1
2
3
4
5
6 7 8 910 11 12 13
14
15
16
14 15 16 17 18
Front view
HA
HT
26 27
19 20 22 23
1021
25 2824
24
Rear view
2.1 Components
1. Cargo bed
2. Covered lock
3. Hand brake lever
4. Ball coupling
5. Safety cable
6. Drawbar support
7. Parking socket electric systems /
plug holder
8. Jockey wheel
9. V drawbar
10. Drop side hinge (HA)
11. Front drop side
12. Front reflector /
side light
13. Wheel chock
14. Mudguard
15. Wheel/tyre
16. Spray flap
17. Side reflector / yellow reflector
18. Side drop side
19. Tie-down point
20. V lashing rails
21. Tail light, combined with trian-
gular reflector, indicator, brake
light, rear fog light, optional
reversing light, position lamp
22. Number plate light
23. Rear drop side
24. Underride protection
25. Stanchion
26. Drop side hinge (HN/HT)
27. Ramp slot
28. Rear reflector / red reflector
Accessories/extensions are
separately explained in the
partial description below
or in the operating
instruction manual
“Trailers up to 3.5 to
General Points – Part 1.”

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2.2 Flatbed trailers aluminium HA
The HA is equipped with anodised aluminium drop sides.
The rear and side drop side can be folded down and removed.
The locks are recessed in the drop sides.
The 15-mm thick floor plate is made of multiple layers of lami-
nated wood and an anti-slip coating.
The HA is available braked with 2000 kg and 2500 kg gross weight.
The HA permits a wide range of applications for payloads of up
to 2113 kg.
The load is secured with the aid of 6 tie-down brackets integrat-
ed into the side drop sides.
The tie-down brackets are Dekra-tested and allow a tractive force
of 400 daN (kg) per tie-down bracket.
The tyres have a standard size of 13" or 15" (inch).
HA front view
HA rear view
2.3 Aluminium HN and HT wheels-in trailer
The HN/HT is equipped with anodised aluminium drop sides.
All of the drop sides can be folded down and removed.
The locks are recessed in the drop sides.
The 18-mm thick floor plate is made of multiple layers of lami-
nated wood and an anti-slip coating.
The load height with HN is lower than with HT due to the smaller
wheels.
HN
The HN is available braked with 2000 kg, 2500 kg and 3000 kg
gross weight.
The HN permits a wide range of applications for payloads of up
to 2495 kg.
The load is secured with the aid of 4 tie-down brackets recessed
into the V-profile of the trailer frame.
The tyres have a standard size of 10" (inch).
HT
The HT is available braked with 2000 kg, 2500 kg, 3000 kg 3500 kg
gross weight.
The HT permits a wide range of applications for payloads of up
to 2930 kg.
The load is secured with the aid of 4 tie-down brackets recessed
into the V-profile of the trailer frame.
The tyres have a standard size of 13" to 15" (inch).
HN front view
HT front view
HT / HN rear view

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2.4 Special versions
Ramp wall with tarpaulin cover
Ramp wall rear view
Tarpaulin cover without drop sides
Tarpaulin cover without drop side
3-axle trailer
3-axle trailer rear view
Vehicle transporters
HN with aluminium checker plate, rear view
HN with cable winch frame, front view
Long drawbar
1333
1
1621
2
HN / HT with long drawbar, side view
1. Standard drawbar
2. Long drawbar (288 mm longer)

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Drawbar toolbox HN/HT toolbox
Drawbar spare wheel Side spare wheel
Prop stand Telescopic prop stand
Steel mesh extension Aluminium checker plate
Lashing ring HV drawbar
2.5 Optional accessories
H-frame Side wall extension
Wood/aluminium cover Rail
Cover net Two-part drop side
Flat cover Tarpaulin + frame
Aluminium drive-up ramp Grid ramp wall

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3 Intended use
• Transport of goods, with the exception of hazardous
goods, e.g., explosive, chemical or liquid materials.
• Transport of fixed and loose loads.
• Transport of long loads (e.g., square timber, profiles).
• Transport of materials and load materials as solid/packaged
load units, such as bricks on pallets.
• Load securing on the cargo bed with lashing brackets using
form and force load securing methods.
3.1 HA
• Transport of vehicles – only for version with grid ramp wall.
3.2 HN / HT
• Transport of large loads as a flat-bed variant, without drop
sides and stanchions.
• Transport of vehicles – only for version with drive-up ramp.
4 Foreseeable misuse
• Transport of persons and animals.
• Driving with insufficient load securing.
• Driving with an unsecured, projecting load.
• Driving with the wood/aluminium cover/drop sides not locked.
• Driving with side wall extensions/H-frame not bolted to
stanchions.
• Driving with support devices not retracted at the rear.
• Transport of inadequately secured vehicles.
• Non-observance of the safety instructions in the operating
instruction manual, “Trailers up to 3.5 to” (Part 1).
4.1 HA
• Overloading the grid ramp wall.
• Driving with unsecured grid ramp wall.
4.2 HN / HT
• Overloading the drive-up ramp.
• Driving as flat-bed without drop sides, but with inserted
stanchions.
5 General safety instructions
Observe the other general safety recommendations in
the operating instruction manual, “Trailers up to 3.5 to”
(General Points – Part 1).
WARNING
Driving with folded down/unsecured
drop sides/side wall extensions.
Folded down/unsecured drop sides and side wall extensions may
be torn off and flung away while driving – risk of impact/crushing!
Folded down drop sides cover the vehicle lights/vehicle
markings – increased accident risk!
►►Before driving off, check that all drop sides/side wall
extensions are closed and secured.
►►Remove all drop sides/side wall extensions/
stanchions when using the trailer as a flat-bed.
Loading/unloading bulk goods!
The bulk goods can press against the drop sides
during loading. Unsecured drop sides may spring
open, presenting a hitting/crushing risk!
►►Before loading bulk goods, make sure that all drop sides
are closed and secured.
►►Stand to one side when unlocking the drop sides – not
directly in front of it.
Materials on the trailer!
Materials such as snow/ice can be thrown on the road during
the journey – accident risk!
►►Remove ice and snow from the cargo bed/tarpaulin in
general and before driving off.
►►Check that there are no loose objects on the cargo bed/
tarpaulin before driving off.
Loose objects on the cargo bed
Climbing on the tarpaulin is absolutely prohibited!
The operator accepts full responsibility if this is disre-
garded.

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6 Loading and unloading
6.2.1 Loading/unloading the trailer
The trailer must be secured so it cannot roll away.
►►Make sure that road traffic safety is not impaired
when loading and unloading the trailer.
►►If necessary, use additional signalling devices, e.g., signs,
barriers.
6.1 Load distribution
Before loading, check the max. load capacity that you
are able to transport with your trailer.
Check that the max. permissible body dimensions of
your trailer are not exceeded.
The load distribution works directly on the road handling of the
towing vehicle tension.
NOTICE
Poor/one-sided load distribution of the goods!
Strongly uneven/point load distribution can lead to
overstressing and damage to the trailer components.
►►Before loading your trailer, check which
load objects are the heaviest.
►►Position the heaviest objects centrally on
the cargo bed and in the area of the axles.
►►Distribute the goods evenly over the cargo bed
- Avoid point/one-sided load distribution.
CAUTION
Folding ramp wall
After unlocking, the ramp wall can fall down
uncontrollably, e.g., from load pressure – impact
risk!
This can result in feet being crushed.
►►Stand to the side when unlocking the ramp wall.
►►Relieve the load pressure beforehand if necessary.
►►Allow the ramp wall to fall to the floor if the gas struts
are defective.
Never try to stop it.
►►Keep your feet away from the area around the
ramp wall.
►►Keep people away from the area around
the ramp wall during unfolding.
►►Use .
Walking on the mudguards is prohibited!
You can fall if you walk on the mudguards, since
the plastic mudguard gives way.
►►Do not climb on the mudguards.
►►If necessary, use a stable access aid, e.g., a ladder or stool.

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Correct load distribution
kg
Load in axle area
The trailer and the towing vehicle are stable with all wheels on
the ground.
Incorrect load distribution
kg
Load too far forward (toward motor vehicle)
The trailer tilts forwards; the towing vehicle tilts backwards = the max.
drawbar load has been exceeded.
Incorrect load distribution
kg
Load too far backwards (from motor vehicle)
The trailer tilts backwards; the towing vehicle tilts forwards = the
drawbar load is too low or is negative.
6.2 Load securing
For relevant safety information for load securing, refer to
the section “General load securing” in the operating
instruction manual “Trailers up to 3.5 to – General part 1.”
WARNING
Unsecured load!
The load can be thrown around during the journey. The trailer
may start to lurch – accident risk!
►►Make sure that the load is secured by form and force-fit-
ting before driving off.
►►If required, have tie-down points retrofitted.
►► Ideally, secure the load with a combination of form-fitting
and force-fitting:
- Force-fitted by: Direct tie-down of the load.
- Form-fitted by: Supporting the various components
of the load against each other, against the drop sides
and against the cargo bed extensions, without spaces
in-between.
Tie-down options
The hook of the ties can be fastened to the tie-down bracket
from the inside or from the outside.
Loose load, not secured

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Secured with tie-down
Secured with tie-down
Secured with tie-down
Secured with form-fitting and tie-down
6.2.1 Projecting load
In Germany, goods that project over the cargo bed or
drop sides must be marked in accordance with
Section 22 of the StVO (German Road Traffic Act).
> 1 m
Marking goods
1. Sign/flag (30 cm x 30 cm) or cylindrical body (ø 35 cm x 30 cm),
bright red
►►Check that your load does not exceed the maximum
permissible values according to Section 22,
“Goods,” of the StVO.
►►Mark any projecting goods.
- Make use of the prescribed means for doing so.
►►Do not load the goods too far forward.
- The required swerving range for driving around bends
must remain open!
WARNING
Restricted swerving range – risk of collision!
Supporting the load on the front drop side and allowing it to
project forwards reduces the swerving range when driving
around bends – accident risk!
►►Before driving off, check that the restricted swerving
range will allow your towing vehicle to drive around
bends.
►►Adjust the distribution of the load towards the centre
between the drawbar if necessary.
►►If necessary, remove the front drop side.
Driving with open front drop side

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6.2.2 Tie-down points
Tying down goods
2
31
HA - tie-down points (tie-down force = max. 400 daN (kg))
1. Loading platform
2. Tie-down brackets, recessed
3. Side drop side
13
2
HN/HT - tie-down points (tie-down force = max. 400 daN (kg))
1. Loading platform
2. Tie-down brackets, recessed
3. V-frame profile
►►Tie down the load.
- Do not exceed the maximum permissible tie-down
forces per tie-down point.
►►Take note of the sticker providing information about the
maximum tie-down forces on the trailer.
1
Optional/additional tie-down points
1. Tie-down ring recessed in tie-down groove, in loading platform
(tie-down force = max. 400 or 200 daN (kg))
1
Optional/additional tie-down points
1. Folding rings on the loading platform
1
2
3
Tie-down of load
1. Tie-down point
2. Tie-down equipment (tension belt)
3. Tie-down force information
►►Adhere to the maximum tie-down force for the tie-down
equipment (e.g., tension belts).

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6.3 Drop sides
WARNING
Driving with the rear drop side folded down!
Any rear lights are covered. The trailer cannot be seen in
traffic – danger of accident!
►►Remove the rear drop side when driving with a load
projecting to the rear.
NOTICE
Driving with the front drop side folded down!
The front drop side is not secured and can move while
driving – risk of material damage!
►►Remove the front drop side when driving with a load
projecting to the front.
6.3.1 Drop side – HN / HT
Functional explanation
• The 4 drop sides can be folded down, depending on the
loading/unloading process.
• The drop sides can be removed in order to transport longer
and wider cargo.
• The stanchions are secured by the closed drop sides to
prevent them from falling out.
• The stanchions can be removed when the drop sides are
removed.
WARNING
Driving as flat-bed with stanchions inserted!
The stanchions may be flung out while driving and hit
people – risk of accident/impact!
►►Remove all drop sides before starting to drive.
►►Remove all stanchions before starting to drive.
Driving as flat-bed (drop sides/stanchions removed)
1
2
3
4
5
6
Drop sides and stanchions fitted
1. Side drop side
2. Front drop side
3. Rear drop side
4. Stanchion
5. Covered lock
6. Drop side hinge
Opening
1
2
Unlocking locks
1. Drop side
2. Covered lock
►►Unlock the recessed locks on both sides.
- While doing so, hold the drop side with one hand.
Folding down the rear drop side
►►Carefully fold down the drop side in a controlled manner.

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1
Rear drop side, folded down
1. Rear drop side, folded down
Closing
Closing the drop sides
►►Open the covered locks as required.
►►Fold up the drop side.
►►Lock all locks on the drop side.
While doing so, hold the drop side with one hand.
- Ensure that they correctly engage with the locking lugs
of the stanchions.
Taking off the drop side
1
2
3
Drop side hinge release
1. Securing split pin
2. Drop side hinge
3. Drop side
►►Remove the securing split pin from the drop side hinge.
►►Hold the drop side in about the middle lengthwise.
►►Fold the drop side to a horizontal position.
Taking off the drop side
►►Carefully pull out the drop side in the direction that is
now unobstructed.
►►Put the drop side where it is safe from damage.
1 2
Removing stanchion removed
1. Stanchion
2. Stanchion pocket
►►Pull the stanchions out of the stanchion pockets.
If the stanchions are stuck:
►►Release them by carefully tapping the side with a soft-
head hammer.

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Drop sides removed, stanchions removed
►►Store the stanchions/drop sides safely to prevent damage.
Fitting the drop sides
1
Stanchions inserted
1. Locking lugs on stanchion
►►Insert all stanchions into the stanchion recesses so that
the locking lugs are pointing towards to cargo bed.
Putting on the drop side
►►Hold the drop side in about the middle lengthwise.
►►Slide the drop side onto its hinges in a horizontal position.
Securing the drop side
►►Insert the securing split pin into one of the hinges.
►►Force the securing split pin apart slightly.
►►Open the locks as required.
►►Fold up the drop side.
►►Lock the covered locks.
Drop sides fitted, driving position

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6.3.2 Drop side – HA
Functional explanation
• The front and rear drop side can be removed when
transporting long cargo.
• The front and rear drop side can be folded down,
depending on the loading/unloading process.
►►Instructions for operating (opening/closing) the
drop sides are provided in the Drop side
– HN / HT section.
Opening
1
Front drop side
1. Front drop side, folded down
1
Rear drop side
1. Rear drop side, folded down
Closing
1
2
Rear drop side closed
1. Covered lock
2. Drop side hinge, secured
Removal
1 2 3
Removing the front drop side
1. Securing split pin
2. Disk
3. Drop side hinge
►►Remove the securing split pin and disk from the drop side
hinge.
►►Fold the front/rear drop side into a horizontal position.
►►Carefully pull out the front/rear drop side in the direction
that is now unobstructed.
►►Put the front/rear drop side where it is safe from damage.
Front drop side removed
Mounting
►►Slide the front /rear drop side onto its hinges in a horizon-
tal position.
►►Insert the disks and the securing split pin.
►►Open the covered locks as required.
►►Close and lock the front/rear drop side.
Drop side hinge secured with securing split pin

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6.3.3 Rear drop side with support rope (optional)
Functional explanation
• The rear drop side can be held open in a horizontal
position by means a support rope.
• Long cargo can be transported without removing the rear
drop side.
1
2
3
Drop side secured with support rope
1. Stanchion
2. Support rope
3. Rear drop side
1
2
3
Support rope secured
1. Eyelet
2. Snap hook
3. Support rope
►►Open the rear drop side.
►►Close the locks.
The support ropes hold the rear drop side in the horizontal position.
Releasing the support rope
►►Loosen the carabiner from the eyelet.
The rear drop side can be folded down.
6.4 Side wall extension (optional)
Functional explanation
• The side wall extension (350 mm) increases the loading
volume of the trailer.
• When not in use, the side wall extension can be taken off.
The corner post extensions must be secured in the
stanchions of the base drop sides!
The stanchion extensions can be removed as needed.
Read and observe the assembly instructions.
WARNING
Driving without secured
side wall extension/corner post extensions!
Unsecured side wall extensions/corner post extensions may be
thrown off while driving, causing accidents!
►►Screw the corner post extensions into the stanchions of
the base drop sides.
►►Close all locks on the base drop sides before driving.
►►Before driving check that all side wall extensions and
lamellar plugs are securely mounted.
NOTICE
Open the main drop side while the side wall
extension is in place!
The side wall extensions are mounted on the main drop sides.
When opening the main drop sides, the side wall extensions
can be damaged.
►►Remove the side wall extension before opening
the main drop side.
1 2 34
Side wall extension inserted
1. Main drop side
2. Covered lock
3. Corner post extension
4. Side wall extension

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Removal
Removing the side wall extension
►►Open the locks.
►►Remove the side wall extension.
►►Close the locks.
►►Put the side wall extension where it is safe from damage.
Rear side wall extension removed + rear drop side folded down
►►Fold the main drop side down if necessary.
Mounting
1
Putting on the side wall extension
1. Overlapping the side wall extension
►►Close the main drop side if necessary.
►►Hold the side wall extension firmly with one hand.
►►Close the locks one by one.
6.5 Two-part drop side (optional)
Functional explanation
• The HN and HT trailers are optionally available with a two-
part main drop side with a centre stanchion.
• A two-part side wall extension with centre stanchion is
available.
►►Instructions for operating (opening/closing) the
drop sides are provided in the Drop side
– HN / HT section.
1 2
Two-part main drop side with centre stanchion
1. Centre stanchion
2. Main drop side
►►Instructions for operating (opening/closing) the
side wall extension are provided in the Side wall
extension section.
1 2
Two-part side wall extension with centre stanchion
1. Centre stanchion extension
2. Side wall extension

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6.6 Raised drop side (optional)
Functional explanation
• The HA, HN and HT trailers can optionally be equipped
with a raised drop side of 500 mm.
41 2 3
Raised drop side
1. Rear drop side
2. Covered lock
3. Stanchion
4. Side drop side
6.7 Steel mesh extension – HA (optional)
Functional explanation
• HA trailers can be optionally equipped with a steel mesh
extension.
• The steel mesh extension (620 mm) increases the loading
volume of the trailer.
Instructions for operating the steel mesh extension are
provided in the operating instruction manual, “Trailers
up to 3.5 to” General Points – Part 1.
Read and observe the assembly instructions.
1
Steel mesh extension
1. Steel mesh extension
This manual suits for next models
52
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