Hunter TRAK WIRED User manual

INSTALLATION
MANUAL
TRAK
WIRED

Contents
BEFORE YOU BEGIN
INSTALLATION
REFERENCE
Safety & Precautions
Fan Placement
Pre-Installation
Tools Needed
InThe Box
3
6
9
10
11
12
13
14
15
16
18
19
20
21
22
23
23
24
Step 1: Ceiling Bracket
Step 2: Downrod
Step 3: MotorAssembly
Step 4: Retention System
Step 5: Wiring
Step 6: Mounting
Step 7: Blades
Step 8: Control Method
Wiring Suggestion
Maintenance
Fire Relay Wiring
BMS Gateway Connection
Troubleshooting
!
LEGACY
The Hunter legacy is not
only about quality—it’s
about longevity.We
invented the ceiling fan.
We build fans that last,
fans that are designed as
fans.We design our fans
while considering each
person in the process—
from the installer to the
owner.
AUTHENTICITY
In a world full of
impersonators,be an
original.We invented
the ceiling fan,and we
stand behind our
products.

3
BEFORE YOU BEGIN SAFETY & PRECAUTIONS
Important Safety Information
TopreventSERIOUSINJURY,DEATH,andPROPERTYDAMAGE,youshouldread,understand,andfollowthewarningsandinstructionsin
thismanualbeforeinstallingoroperatingthefan.
FIRE, ELECTRIC SHOCK AND CRUSH HAZARDS.
TO PREVENT SERIOUS INJURY OR DEATH:
• To reduce the risk of re, electrical shock, or personal injury, mount fan directly from building structure and/or an
outlet box marked acceptable for fan support of 70 lbs (31.8 kg) and use the mounting screws provided with the
outlet box.
• To avoid possible electrical shock, before installing or servicing your fan, disconnect the power by turning off the
circuit breakers to the outlet box and associated wall switch location. If you cannot lock the circuit breakers in the
off position, securely fasten a prominent warning device, such as a tag, to the service panel.
• To reduce the risk of electric shock, this fan must be installed with an isolating wall control/switch.
• To reduce the risk of personal injury, do not insert foreign objects in between rotating fan blades.
• This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory
or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction
concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play
with the appliance. Cleaning and user maintenance shall not be made by children without supervision. It is
recommended that children be supervised to ensure that they are not using the appliance improperly.
• To reduce the risk of re or electric shock or injury to persons, do not use replacement parts that have not been
recommended by the manufacturer (e.g. parts made at home using a 3D printer).
Installation, Adjustment, Repair or Maintenance Must Be Performed By Qualied Personnel.
Followallsafetypracticesandinstructionsduringtheinstallation,operationandservicingofthefan.Failuretoapplythesesafetypractices
couldresultindeathorseriousinjury.Ifyoudonotunderstandtheinstructions,pleasecallourTechnicalDepartmentat1-844-591-FANS
(3267),oremailusat:[email protected]forguidance.
Always Check Federal, State and Local Codes Before Installing Fan.
Code compliance is the responsibility of the installer. Check all relevant codes to make sure that all product certications, product listings
andbuildingregulationsaremet.
READ AND SAVE THESE INSTRUCTIONS.Thismanualmustalwaysbekeptwiththefanandshouldremainwiththefanifitistransferred
orsold. Alwaysgivemanualtofanownerfollowinginstallation.
5007479
!

4
BEFORE YOU BEGIN
!
TO PREVENT SERIOUS INJURY OR DEATH:
• BEFORE installing or servicing your fan, ALWAYS disconnect the power by turning off the circuit breaker or
breakers, to the fan locations and conrm Lockout/Tagout procedures are in place. If you cannot lock the circuit
breakers in the off position, securely fasten a prominent warning device, such as a tag, to the electrical panel.
• All wiring must be in accordance with national and local electrical codes, including ANSI/NFPA 70. If you are
unfamiliar with wiring or in doubt, consult a qualied electrician.
• Do not use an extension cord with fan.
• Do not remove covers while power is on.
• Do not use improper voltage source.
All fan controls and incoming power should be installed only by qualied technicians familiar with the requirements of the National
ElectricalCodeandlocalcodes.Failuretofollowtheseguidelineswillvoidthemanufacturer’swarranty.
All electrical controls are congured at the factory and are ready to use. No user adjustments are available. Follow the included installation
instructions when installing this device to ensure proper operation. Do not make any changes to any part of the fan without rst consulting
HunterIndustrial.InstallationistobeinaccordancewithANSI/NFPA70:NationalElectricalCodeandlocalcodes.
Theuseris responsible forcompliance withall internationaland NationalElectricalCoderequirements withrespectto grounding of all
equipment.Manyofthepartsof thisunitoperateatlinevoltage.
Before installing, servicing, or cleaning the unit, switch power off at the service panel, lock the service disconnecting means, and conrm
Lockout/Tagout procedures are in place to prevent power from being switched on accidentally. When the service disconnect means
cannotbelocked,securelyfastenaprominentwarningsign,suchasatag,totheservicepanel.
Toreducetheriskofelectricshock,seriousinjury,anddeath,onlyusethisunitasintendedbythemanufacturer.Ifyouhaveanyquestions,
callourTechnicalDepartmentat1-844-591-FANS(3267),oremailusat:[email protected].
5007479
SAFETY & PRECAUTIONS
ELECTRIC SHOCK HAZARD

5
BEFORE YOU BEGIN SAFETY & PRECAUTIONS
!
Weight and Torque Considerations
Alwaysmountfandirectlytobuildingstructurethatcanwithstandapproximatelydouble(2x)themaximumhangingweightofthefan.
Thehanging weightof a8’ fanwitha standard11”downrodis 50lbs.The maximumhanging weightof a8’ fanwitha 59”downrodis
55lbsandamaximumtorqueof 7ft-lbs.
HunterFanprovidesguidelinesformountingfans;however,itisthesoleresponsibilityofthebuildingownerandinstallertoensurethe
safetyof themounting systemand RetentionCable,the buildingstructureissound,and theinstallation complieswithallfederal,state
andlocalcodes.
To prevent serious injury or death, ALWAYS attach the Retention Cable to the fan motor and secure to the building structure on
EVERY fan.
The Retention Cable, if installed per Hunter Industrial specications, can limit the distance the fan could fall in the unlikely event of
mountingsystemfailure. Failuretoinstallandtosecuretheretentioncablewillvoidyourwarranty.
Always use Personal Protective Equipment
YoushouldalwayswearPersonalProtectiveEquipment,suchasaHardHat,SafetyGlasses,andaFallHarnesswheninstallingindustrial
fans.
Service
If the fan does not operate properly using the procedures in this manual, remove all power to the unit and contact our Technical
Departmentforfurtherassistanceat1-844-591-FANS(3267),oremailusat:[email protected].
Damaged Equipment
Never operate or install any fans or fan accessories that appear to be damaged.Failure to follow this instruction can result in death,
seriousinjuryorequipmentdamage.
Toreducetheriskofpersonalinjury,donotbendthebladesorbladeholderswheninstallingorcleaningthefan.
Donotinsertforeignobjectsinbetweenrotatingfanblades.
CRUSH HAZARD

6
BEFORE YOU BEGIN
!CHOOSE THE RIGHT LOCATION
Checking the Ceiling Angle:
Angled Mounting
Checktheroomdimensions: Checktheoutletbox:
Youmustbeableto
securethefantobuilding
structureorfan-ratedoutlet
boxandclearlymarked
acceptableforfansupport
of70lbs(31.8kg)orless.
30 inches
frombladetipto
nearestwallor
obstruction 10 feet
frombottom
edgeof bladeto
the oor
CeilingOutlet
Box(required)
AngledMounting
If you have an angled or vaulted ceiling:
1. Youwillneedalongerdownrod.
Support
Structure
If you have a at ceiling:
1. Hangyourfanbyastandarddownrod.Fortallceilings
youmay needalongerdownrod.
SupportStructure
CeilingOutlet
Box(required)
StandardMounting
A little more information on Angled Mounting:
Foroptimumperformanceandappearance,alongerdownrodshouldbeused
withyourHunterceilingfanwheninstallingonhighorangledceiling.
Determining angle of ceiling:
Foldonthedottedline.Placelongedgeagaintsthewall.
Slidetowardstheceiling.Iftheguidetouchesthewall
butnottheceiling,yourceilingisgreaterthan34°.
Hunter Pro Tip:
CEILING
WALL
34°
Fancannotbemountedontoaceilingwithanangle
greaterthan34°
Ensurefansdistanceistwice
thediameterof thefanfrom
theairdischargelocations.
NOTICE
NOTICE

7
BEFORE YOU BEGIN FAN PLACEMENT
!
FAN PLACEMENT
FAN SPACING CHART
A
B
A
TRAK
A B
DIA MIN-MAX
8ft(96”) 20ft-32ft
7ft(84”) 18ft-28ft
6ft(72”) 16ft-24ft
5ft(60”) 14ft-20ft

8
BEFORE YOU BEGIN
!FAN PLACEMENT
ALWAYS MOUNT FAN SO THE BOTTOM EDGE OF BLADE TO THE FLOOR IS AT LEAST 10 FEET.
Always mount fans away from the following:
Sprinkler Systems
Prior to installing fans, review all codes applicable to sprinkler systems and fans to ensure code compliance and refer to NFPA 13: Fire
Sprinkler System Installation. In any installation where re sprinklers are present, the fan should not interfere with their operation.
• Fans should be located at least 3 feet below a sprinkler deector.
• Fansshouldbecenteredbetween4adjacentsprinklers.
It is your responsibility that the installation complies with the applicable codes.For assistance,please call ourTechnical Department at
1-844-591-FANS(3267),oremailusat:[email protected].
Walkways and Mezzanines
If the building has elevated walkways or mezzanines, mount the fans so that a person cannot reach the rotating blades in any way.
Positionfanssothatthetipsof thebladesareatleast5feetawayfromanyareawhereapersonmaybeabletoextendoutwardtoreach
them.
Lights and Skylights
Ifpossible,avoidmountingfansdirectlybelowlightsorskylightstoavoidanystrobeeffectcausedbymovingblades.
There should be a minimum of 2 feet between the blades and any light xture.
Air Discharge Locations
Fansshouldnotbelocateddirectlybeneathorinlinewithanyairdischarge.Thisincludesairconditioningunitsandevaporativecoolers.
Suchequipmentcanbeusedeffectivelyinconjunctionwithceilingfanshoweverthedischargeof theunitmustbelocatedoutsidethe
sweptareaof thefanandatadistanceof atleasttwotimesthediameter.

9
BEFORE YOU BEGIN PRE-INSTALLATION CHECKLIST
!
The location of the fan will allow for a minimum of 2 feet of blade clearance
from any obstruction and at least 10 feet of clearance above the oor.
If installing multiple fans, reference the fan placement chart for optimal spacing.
The control panel voltage markings (either 100-120VAC or 220-240VAC at 50/60Hz)
should match your buildings supply power.
Assesslocation
30 inches
frombladetipto
nearestwallor
obstruction 10 feet
frombottom
edgeofblade
to the oor
Knowyourwiring
Ifyouareunfamiliar
withwiring,usea
qualied electrician.
Mustbeabletosecure
thefantobuilding
structureorfan-rated
outletbox
Selectadownrodlength
1
2
Standard Downrod
forceilings12-14feethigh
Longer Downrod
forceilings14feetorhigher
Assessceilingangle
Maximumceilingangle
is34°.

10
BEFORE YOU BEGIN
!TOOLS NEEDED
Ladder Screwdrivers
1/2”/M4Wrench
x2
Included
RightAngledScrewdriver
AllenWrench BladeInstallationTool

11
BEFORE YOU BEGIN IN THE BOX
!
FAN COMPONENTS
G
F
E
H
I
J
E (1) Downrod
F (1) Motor
G (4) Blades
H (1) Ceiling Bracket
I (1) Canopy
J (1) Motor Housing Cover
K (1) Power Cable Connector
L (1) Hanger Bracket Guide
M (1) Installation Manual (notshown)
N (1) 50 ft. CAT5 Cable and (1) Modbus Splitter
K L N
x12
x2
x4
x2

12
Forangledceilings,
pointopening
towardpeak.
ANGLED
MOUNTING TIP
Remove any existing bracket prior to installation. Only use the provided Hunter ceiling bracket that came in your fan’s box.
Ifyouareunable todothis,
callTechnicalDepartmentat
1-844-591-FANS(3267),oremailusat:
[email protected]forguidance.
OFF
TurnPower
Do this rst!
H
Usemachinescrews(provided
withoutletbox)andwashers
whensecuringtoexistingceil-
ingfan-ratedoutletbox.Make
sureitissecurelyinstalledand
isacceptableforfansupportof
31.8kg(70lbs)orless.
Machine Screws
A
H
H
A
Remove the four screws
from the restraining bracket
and set aside. Remove the
restraining bracket from the
hanging bracket (H) and set
aside.
STEP 1: CEILING BRACKET
To prevent SERIOUS INJURY or DEATH, ALWAYS mount fan directly from building structure or outlet box marked acceptable for fan support of 70
lbs (31.8 kg).
• CAUTION:Donotinstallthefanfromasinglestructuresuchasapurlin,truss,I-beamorbarjoist.
• Foranyquestionsorconcernsregardingthebuildingstructure,consultastructuralengineer.
CRUSH HAZARD
INSTALLATION
Toavoidpossibleelectrical shock,beforeinstalling
yourfan,disconnectthepowerbyturningoffthe
circuitbreakerstotheoutletboxassociatedwith
thewallswitchlocation.

13
STEP 2: DOWNROD
A
D
A
Place the preassembled
downrod (E) through the
canopy(I) and upper motor
housing (J).
C
Connect the power cable from
the downrod to the fan.
Connect the CAT5 Ethernet cable
(communication cable) from the
downrod to the fan.
B
Place the bottom of the downrod into
the bracket of the fan while aligning
the holes. Make sure power cable
is facing the power port to ensure a
connection. Place a bolt through each
hole and secure each bolt with a nut.
E
F
E
I
J
D
Attached the secondary hanging cable
to the fan by threading the cable eye
through the upper slot of the motor
shaft. Attach the D-shackle to the wire
as shown and secure by screwing
the pin through unthreaded wall of
shackle and the cable eye into the
threaded wall of shackle until it is
tight.
C
F
E
PowerCable CAT5EthernetCable
B
E
F
x2
I
J
LargeEnd
MotorShaft
UpperSlot
INSTALLATION
FAN FALL HAZARD
TopreventSERIOUS INJURY orDEATH,makesure
boltsaresecurelytightenedandshackleissecure.

14
A
Lower the upper motor
housing (J) and twist
clockwise to secure.
Ensure the fan is sealed by
eliminating any gap between
the housing and fan.
C
A
D
B
Place hanger guide (L) through the
back of the hanger bracket (H) until
the back of the guide and bracket are
ush. It should snap into place when
correctly installed.
D
To secure the motor assembly take
the restraining bracket and place
over the ceiling bracket and align the
holes. Insert and secure a screw into
each hole.
F
E
E
E
E
H
H
H
J
HangerGuideRails
HangerGroove
HangerBall
Tabs
B
L
H
STEP 3: MOTOR ASSEMBLY
C
Lift motor assembly and insert hanger ball
into hanger bracket (H), guiding the hanger
ball tabs along the hanger guide rails until
the hanger ball is secure. The hanger groove
should be in between both hanger ball tabs.
REMOVE HANGER GUIDE FROM BRACKET
by squeezing ends together and sliding
away from bracket.
INSTALLATION
CRUSH HAZARD. To prevent SERIOUS INJURY or DEATH, ALWAYS attach the Retention
Cable to the fan motor and secure to the building structure on EVERY fan.

15
B
Secureremainingcabletoitself
withcableclamps.
A
Wrapretentioncablearound
buildingstructurethat can
withstanddoubletheinstalled
fanweight.Usemountingslotin
thecanopytoallowthe retention
cabletopassoutof thecanopyand
throughthegasket.
Leaveapproximatlely3”of slackinthewireandthe
cable,atthetopof thedownrodopening.
OrienttheU-boltonthe“dead”endoftheretentioncableandtheclamponthe“live”portionoftheretention
cable.If doneincorrectly,theU-boltcouldcrushthewirewhentightenedandcanreducethestrengthof thewire.
STEP 4: RETENTION SYSTEM
A B
Secure rst clamp on the
looseendofthecable.
Securethesecond clamptothe
cableapproximately6”fromthe
rst clamp.
LiveEnd
DeadEnd
H
H
II
SmallEnd
INSTALLATION
CRUSH HAZARD. To prevent SERIOUS INJURY or DEATH, ALWAYS attach the Retention
Cable to the fan motor and secure to the building structure on EVERY fan.
NOTICE
NOTICE
Secure rst clamp on the loose
endofthecable. Securetheremainingclampin
thecenterofthetwoinstalled
clamps.
Securethesecondclamptothe
cableapproximately6”fromthe
rst clamp.
DeadEnd
LiveEnd

16
RidgedSide
Electric Shock Hazard.
To prevent serious injury or death:
• BEFORE installing or servicing your fan, ALWAYS disconnect the power by turning off the circuit breaker
or breakers to the fan locations and conrm Lockout/Tagout procedures are in place.
• If you cannot lock the circuit breakers in the off position, securely fasten a prominent warning device,
such as a tag, to the electrical panel.
• All wiring must be in accordance with national and local electrical codes, including ANSI/NFPA 70. If
you are unfamiliar with wiring or in doubt, consult a qualied electrician.
K
NN
LL
A
A
Fully unscrew power connector. Place power cable and canopy ground wire through power connector end. Next, slide male power connector housing over wires. Using a small phillips head
screw driver,back off screws on one half of wire terminal. The ridged side of the power cable is the neutral and goes into the hole marked (N).The center wire from the power cable is ground.
Twist together with ground wire from canopy and insert into hole with ground symbol ( ). The outer wire without ridges is the Live (L) and goes into the hole marked (L). Tighten down all
terminal screws securely to make wire connections. Repeat for wires from ceiling with female power connector housing and the other power connector end. To secure the power connector,
tighten male to female and then the connector ends by twisting clockwise. (all sections of the power connector)
K2
PowerConnectorEnd
DownrodWiring CeilingWiring
CanopyGround
Wire
PowerConnector
End
MalePower
ConnectorHousing FemalePower ConnectorHousing
Power
ConnectorCenter
STEP 5: WIRING
INSTALLATION
ELECTRIC SHOCK HAZARD
PowerConnector
CenterWiringEngaged PowerCableSealed

17
A
Place the connected power connector assembly (K)
inside the ceiling bracket (H).
B
Connect CAT5 cable from the fan to the Modbus Splitter
COM1 port (N).The Modbus Splitter (N) and CAT5 cable will
be on the outside of the fan’s canopy (H).
C
Connect CAT5 cable (N) from the controller
to the Modbus Splitter COM2 port (N). For
more information refer to Single-Fan/Multi-Fan
Wiring Suggestion on Page 21.
STEP 5: WIRING
INSTALLATION
A B
C
KH
H
N
N
N
H
Modbus
Splitter
Modbus
Splitter
CAT 5 Cable
CAT 5 Cable
CAT 5 Cable
COM 1
COM 2
COM 1
COM 2

18
A
A
Position power connector and excess wiring inside the ceiling bracket.
Lift the canopy and align the single ridge on the canopy with the single
ridge on the ceiling gasket.Twist clockwise to secure.The singe ridge of
the canopy will align with the two ridges of the ceiling gasket.
H
I
I
E
H
J
STEP 6: MOUNTING
INSTALLATION

19
A
BC
A
Matchbladewithcoloredcircletobladeironwiththe
samecoloredcircle.Slideblade overbladeironand
alignthebladescrewholeswiththebladeironholes.
Placebladeinstallationtoolinto holeclosesttothefan
tohelpalignscrewholes.
Repeat x4
B
Insertascrewintotheremainingtwo
screwholes.Tightenbothscrews
C
Removeinstallationtool andinserta
screwintothe remainingscrewhole
andtighten.Repeatforeachblade.
ALWAYS conrm the colors on each fan blade holder matches the colors on the blade. This will ensure that the
fanisproperlybalancedtopreventpossibledamageduetowobble.Toreducetheriskof personalinjury,do
notbendthebladesorbladeholderswheninstallingthefan.
G
G
G
F
F
F
Installation Tool
STEP 7: BLADES
INSTALLATION
NOTICE

20
A
InordertocontroltheTrakWired,usethefollowing
wiredwallcontrolsof yourchoosing.Refer to the user
manual that the controller came with for further
instructions on how to operate the Trak Wired.
A.1
BasicWallControl
P/N:78240
A.2
3”TouchscreenWallControl
P/N:74224
A.3
4”TouchscreenWallControl
P/N:74225
STEP 8: CONTROL METHOD
REFERENCE