HUR PREMIUM 5 Series Instruction Manual

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HUR INSTALLATION AND MAINTENANCE
Ab HUR Oy
Patamäentie 4
67100 Kokkola, Finland
Tel. +358 - (0)6 –832 5500
www.hur.fi

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CONTENT
HUR INSTALLATION AND MAINTENANCE .....................................................................................................1
1 HUR PRODUCTS ...............................................................................................................................................3
2 REQUIRED TOOLS ............................................................................................................................................4
3 RECEIVING HUR DELIVERY ...............................................................................................................................5
4 LAYOUT............................................................................................................................................................6
5 INSTALLATION..................................................................................................................................................7
5.1 INSTALLING COMPRESSOR........................................................................................................................7
5.2 INSTALLING AND USING HUR PNEUMATIC CONTROL UNIT .....................................................................8
5.2.1 INSTALLING CONTROL UNIT ..............................................................................................................8
5.2.2 USING CONTROL UNIT.......................................................................................................................9
5.3 INSTALLING MAIN PRESSURE CIRCUIT......................................................................................................9
5.4 INSTALLATION CHANNELS AND TUBES...................................................................................................12
5.5 FLOORING FOR TUBES AND WIRES.........................................................................................................13
5.6 COMPLETING THE INSTALLATION...........................................................................................................15
6 MAINTENANCE AND TROUBLESHOOTING ................................................................................................... 16
6.1 ROUTINE MAINTENANCE TIMETABLE.....................................................................................................16
6.2 DISCONNECTING MACHINE FROM PRESSURE CIRCUIT ..........................................................................17
6.3 LUBRICATING AND ADJUSTING ROLLERS................................................................................................17
6.4 LUBRICATING PISTON RODS ...................................................................................................................18
6.5 CHECKING FOR LEAKAGE ........................................................................................................................19
6.6 ADJUSTING INNER LEVER ARMS .............................................................................................................21
6.7 TOUCH SCREEN MAINTENANCE..............................................................................................................22
6.7.1 GENERAL SAFETY PRECAUTIONS .....................................................................................................22
6.7.2 ANTI-STATIC PRECAUTIONS.............................................................................................................22
6.8 FCM (SmartCard) TROUBLESHOOTING...................................................................................................23
6.9 FCM2 (SmartTouch) TROUBLESHOOTING...............................................................................................25
6.10 FCM RELATED NOTES............................................................................................................................29
7 NETWORKING ............................................................................................................................................... 30
7.1 NETWORK TROUBLESHOOTING..............................................................................................................31
8 HUR WARRANTY TERMS............................................................................................................................... 33

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1 HUR PRODUCTS
1. PREMIUM LINE
HUR´s most developed range, offering many features that enhance safety and facilitate rehabilitation, for
example, range limiters, additional supports and specially designed equipment for wheelchair users. Model
numbers 5xxx, 9xxx
2. ACTIVE LINE
Single and dual function models with pneumatic resistance and minimal adjustment points. Model numbers
3xxx.
3. MULTIFUNCTION
Multi-purpose equipment which combine separate essential HUR equipment into one. Model numbers 8xxx
4 RESEARCH LINE
Delivered complete with computer and test/ analyse software. Research Line users are top-athlete, university
or any other use with high demands. These machines include lots of hi-tech electronics. Model numbers start
with number 7, for example 7530.
5 HUR-SOFTWARE
HUR software family consists of wide range of testing and analysing programs.
6 SPECIAL TEST DEVICES
This category includes electronic devices like Performance Recorder, Balance- and Force Platforms.

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2 REQUIRED TOOLS
For installation, service and repair of HUR products some basic tools and accessories are required. Service
technician should always have these items when visiting HUR customers. Tools listed here should fit in all
small size tool bags or carrying cases. The list includes only the most important tools. Additional items might
be necessary, depending on application.
NOTE!
In case of air travelling, don’t try to bring tools inside the cabin. Spray bottles (aerosols) are completely
forbidden items on-board.
Basic tools for HUR service technician:
Wrenches: 8, 10, 11, 12, 13, 14, 16, 17, 19 and 21 mm spanners.
Sockets with similar sizes for use with ½” ratchet also recommended.
Hex keys: Multi tool with sizes 1.5–10 mm recommended.
Long type 10 mm Hex key to be used with ½” ratchet required for adjusting inner lever arms
½” ratchet wrench
Torque wrench: With ½” adaptor. 110 Nm of capacity required.
Screwdrivers: Assortment of small and normal sized regular and Phillips heads.
Tube cutters: Camozzi PNZ-12 recommended.
Knife: Mat cutting type recommended.
Hammer
Rubber hammer
Universal pliers
Cutters
Basic accessories recommended:
Lubricant: Teflon based spray / white Vaseline / silicone free (Festo LUB-AL2) for low
friction cylinders
Cleaning solvent
Paper: For cleaning hands and parts
Thread adhesive Loctite or equivalent
2-sided tape 3M recommended
Cable ties: Various sizes
SmartTouch specific accessories recommended:
Network switch
Network CAT 5/6 cable
Network RJ45 - RJ45 connector (Female-to-Female) for extending network reach
Service technician should also carry some tubing and basic pneumatic components like valves and
connectors.
It’s better to have 5 extra parts instead of 1 missing!

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3 RECEIVING HUR DELIVERY
All the packages leave HUR factory in perfect shape. When receiving your HUR delivery, first thing
is to visually check the packages for any damages. Transportation damages should be documented
and reported to sender and company responsible for transportation before signing the delivery
documents.
STORAGE CONDITIONS AND TRANSPORTING
HUR machines should be stored in dry conditions and protected from weather, concerning all transport
stages and terminals.
The package should not be opened until at the final location to prevent scratches and other damages to the
machine
Condensing humidity should be taken into account when the equipment is transferred to the destination
from storage and the temperature change between the places is remarkable. It is recommendable to open
the packages and let the equipment stand about 6 hours.
When installing stored touch screens, kiosk, software etc. always make sure they are up to date concerning
software version, language and compatibility. Also inspect and estimate factors which might cause problems
on site (for example attachment/mechanism). A Check-up done forehand is an easy way to ensure successful
installation.
Removing product from the package:
-Cut the straps used to hold cardboard package together
-Remove top section of the package.
NOTE! The top cover has the written information of content of the package attached.
-Remove the box part by lifting it over the machine
-Remove additional packing material and plastic bag covering the product
-Cut the straps used to attach product to the pallet
Check the packing list to ensure that you have received all the items listed.
NOTE!
HUR cardboard package is completely recyclable. Follow local laws and regulations on disposal.