Hurco i Series User manual

Pre-Installation Manual for i-Series Machines v492 Original Instructions January 2020
PRE-INSTALLATION MANUAL
FOR i-SERIES MACHINES
January 2020

Pre-Installation Manual for i-Series Machines v492 Original Instructions ii
The information in this document is subject to change without notice and does not
represent a commitment on the part of Hurco Companies, Inc. (Hurco). The software
described in this document is furnished under the License Agreement to customers. It is
against the law to copy the software on any medium except as specifically allowed in the
license agreement. The purchaser may make copies of the software for backup purposes.
Hurco Manufacturing Company reserves the right to incorporate any modification or
improvements in machines and machine specifications which it considers necessary, and
does not assume any obligation to make any said changes in machines or equipment
previously sold.
Hurco products and services are subject to Hurco’s then current prices, terms, and
conditions, which are subject to change without notice.
© 2020 Hurco Companies, Inc. All rights reserved.
Patents: U.S. Patents B14,477,754; 5,453,933; Canadian Patent 1,102,434; Japanese
Patents 1,649,006 and 1,375,124; other Patents pending.
Hurco, Max, Ultimax, and WinMax are Registered Trademarks of Hurco Companies, Inc.
AutoCAD, Autodesk, and DXF are registered trademarks of Autodesk, Inc.
MS-DOS, Microsoft, and Windows are registered trademarks of Microsoft Corporation.
Many of the designations used by manufacturers and sellers to distinguish their products
are claimed as trademarks. Hurco has listed here all trademarks of which it is aware. For
more information about Hurco products and services, contact:
Hurco Companies, Inc.
One Technology Way
P.O. Box 68180
Indianapolis, IN 46268-0180
For Hurco subsidiary contact information, go to Hurco’s Web site:
www.hurco.com

Pre-Installation Manual for i-Series Machines v492 Original Instructions iii
TABLE OF CONTENTS
Pre-Installation Manual for i-Series Machines
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Parts of the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Specification Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Foundation Supporting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Foundation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Securing Machine to Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Electrical Service Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Calculating Minimum 3-Phase Breaker Size . . . . . . . . . . . . . . . . . . . . . . 5
Recommended Isolation Transformer Configuration . . . . . . . . . . . . . . . . 6
Grounding Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Compressed Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Recommended Operating Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Machine Arrival and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Removing Machine from Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Inspecting for Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Machine Lifting Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Moving Machine into Final Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Lifting the Machine with Forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Lifting the Machine with Crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Removing Auxiliary Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Lowering the Machine onto its Foundation . . . . . . . . . . . . . . . . . . . . . . 11
Start-up Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Pre-Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Service Visit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Materials to Complete Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Program Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Release Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Pre-Installation Manual for i-Series Machines v492 Original Instructions iv
LIST OF TABLES
Lubrication and Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
LIST OF FIGURES
Wye Transformer Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Delta Transformer Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Pre-Installation Manual for i-Series Machines v492 Original Instructions 1
PURPOSE OF THIS MANUAL
This Pre-Installation Manual describes the requirements for preparing for the arrival of
your new Hurco machine. Many of the steps need to be completed in advance of the
machine’s arrival at your site. All of the information should be read and verified before the
machine is delivered.
Parts of the Manual
The manual provides instructions for tasks that should be completed prior to the arrival of
the machine at the site. It also includes instructions for the physical transport of the
machine into position. Finally, it gives follow-up information for what is needed when a
Hurco representative arrives to install the machine.
• Site Preparation
• Machine Arrival and Installation
• Start-Up Preparation
Specification Sheet
Along with the Pre-Installation Manual, you should also receive a copy of the Specification
Sheet for the Hurco Machine Model that you have purchased. Reference the following
sections from the Specification Sheet to complete the pre-installation.
• Machine Dimensions
•Spindle
• Automatic Tool Changer
• Live Tool Section
• Chip Management and Fluid Capacities
• Service Requirements
• Optional Equipment Service Requirements
• Foundation Drawing
• Lifting Drawing (if provided)

Pre-Installation Manual for i-Series Machines v492 Original Instructions 2
SITE PREPARATION
To avoid problems when the equipment arrives for installation, Hurco recommends that
the following items about the site be reviewed to ensure that the machine will be ready
for the Hurco-certified Service Engineer to install the machine.
• Capacity of the floor to support machine weight.
• Capacity of forklift or crane to lift the machine and accessory skids.
• Overhead and door clearances to allow the machine to enter building.
• Machine location.
• Observe obstructions on the way to machine location.
• Code requirements for utility services.
• Proximity of compressed air and proper electrical service.
• Space to allow operation, considering full operating dimensions and future
servicing access requirements.
• Use of internal personnel for management of installation.
Foundation Supporting the Machine
The foundation must be able to support the weight of the machine and should be
constructed of continuous concrete (reinforced is best). The thickness and consistency of
the concrete must be compatible with industry standards for supporting machine weight.
Actual requirements will depend upon the physical properties of underlying soil. A local
civil engineer must be consulted if soil conditions are questionable.
All Hurco machining and turning centers sit on leveling pads that allow the machine to be
leveled.
Please provide the Civil Engineer with the Specification Sheet to
determine machine weight (Machine Dimensions section) and
location/placement of the leveling pads for the machine
(Foundation Drawing).
Warning
Failure to follow recommended foundation guidelines or
specifications for securing machine to foundation may void
guarantees of quoted machine accuracy.

Pre-Installation Manual for i-Series Machines v492 Original Instructions 3
Foundation Guidelines
The following guidelines are for the machine foundation:
• Flatness allowance of the floor level should be within +/- 10 mm (0.39 in).
• Foundation must be able to support machine weight and cracks should not be
present in the concrete.
• Machine should sit on a single continuous concrete slab, if possible.
• Leveling bolts are supplied with the machine.
• Based on the soil conditions, the stiffness of the foundation shall be
determined, so that the machine base does not deflect more than 0.013 mm
(0.0005) inches to maintain the machine accuracy and performance.
• The Foundation Drawing located in the Specification Sheet shows the general
arrangement required for the machine foundation. A local masonry contractor
and/or civil engineers must be consulted for additional recommendations (e.g.
depth, reinforcing steel based on the load bearing characteristics of the soil)
to achieve specified performance of the machine.
• Foundation contractor must paint foundation with a liquid proof paint prior to
the installation of the machine to prevent the foundation from absorbing
moisture.
• Static Load calculation is determined by the formula below. See the
Specification Sheet for machine weight (Machine Dimensions section) and
number of leveling bolts (Foundation Drawing).
Securing Machine to Foundation
For improved performance, accuracy, and reliability, Hurco recommends that machines be
secured to the foundation. If a machine is to be secured, failure to follow the
recommended foundation guidelines listed below may void guarantees of quoted machine
accuracy. Please see the Foundation Drawings included with the Specification Sheet.
1. Customer must provide M16 (5/8-11) nuts and hard washer.
2. Core-drilled holes must be prepared to ensure proper adhesion of grout to the
foundation concrete - use the depth of the anchor hole.
3. The grout and anchor bolt manufacturers’ recommendations must be followed
to ensure full strength of the foundation - use the distance that the rod sticks
out of the concrete for assistance.
4. After proper cure time, the anchor bolt must be capable of allowing a minimum
torque transmission of 271 Nm (200 ft-lb).
Static Load Machine Weight
No. of Leveling Bolts
----------------------------------------------------
=

Pre-Installation Manual for i-Series Machines v492 Original Instructions 4
Machine Dimensions
The Specification Sheet provides these machine dimensions:
•Shipping Dimensions—height, width, length, and weight configuration of
the machine and auxiliary equipment as mounted to the skid. Shipping
dimensions are measured with the machine on its shipping pallet.
•Operating Dimensions—width and length measurements that must be
considered for maintenance and service of the machine, such as opening all
enclosure and electrical power cabinet doors and location of auxiliary
equipment. Three dimensions are provided:
• Operating dimensions with doors closed and without conveyor and
control—this is the enclosure footprint.
• Operating dimensions with doors opened, including conveyor and
control—this is the enclosure footprint plus space around the machine for
equipment and service.
• Maximum clearance height while operating machine.
When moving a machine, be sure to allow adequate space for maneuvering. If door and
ceiling clearances appear to be close to approximate machine dimensions, measure the
machine first before attempting to move it.
Allow additional space around the machine for servicing and safe operation. Leave room
for removing the coolant tank and the chip conveyor (if equipped).
Specification Sheets do not include optional equipment in
dimension measurements. Contact a Hurco representative for
optional equipment dimensions.

Pre-Installation Manual for i-Series Machines v492 Original Instructions 5
Electrical Service Requirements
The customer is responsible for providing incoming electrical power to the Hurco
machining center or turning center.
A certified electrician should verify the following electrical service requirements:
• On-site wiring must comply with all applicable electrical codes.
• Dedicated, grounded 3-phase AC power is required to prevent high/low
voltages, spikes, surges, and noise.
• The AC power source shall be balanced and must match the voltage
specifications on the machine electrical cabinet.
• Wiring to the machine must be capable of supplying continuous specified
amperage. Run an electrical power line of adequate length and gauge to the
machine’s location to reach the connections in the power cabinet.
• Failure to provide the required power parameters may affect safety, machine
performance and the warranty.
• A Hurco-certified Service Engineer will inspect final electrical connections to
the machining center.
Calculating Minimum 3-Phase Breaker Size
Use the Specification Sheet to find the Full Load KVA and the AC Volts (Service
Requirements section). Also, be sure to include the KVA for optional equipment listed for
your machine (Optional Equipment Service Requirements, if provided). Use the following
formula to determine the minimum breaker size for your particular machine.
Example:
To calculate the minimum breaker size for the following specifications
I = Current
P = Full Load KVA
E = AC Volts
P = 50 KVA
E = 400 VAC
Note: = 1.732
Note: Full Load
KVA x 1000
converts to VA
Note: rounded to
the whole number
IP1000×
E3
---------------------
=
I50 KVA 1000×
400V 1.732×
---------------------------------------
=
I50 000 VA,
692.8 V
----------------------------
=
I73 A=

Pre-Installation Manual for i-Series Machines v492 Original Instructions 6
Recommended Isolation Transformer Configuration
If the incoming voltage to the machine does not match the AC Volts requirement, then
the customer is required to provide a transformer. The transformer must meet Hurco
machine-operating voltage requirements. Hurco recommends the Wye configuration on
the transformer secondary that feeds power to the machine. It is the customer’s
responsibility to have a qualified electrician connect the transformer to the power source.
Figure 1. Wye Transformer Configuration
Figure 2. Delta Transformer Configuration
Grounding Equipment
The electrical and electronic control systems of the machining center are interconnected
internally and terminate at a single point ground (SPG) terminal. The SPG provides only
one conducting path between the machine and external ground, preventing an unwanted
ground loop (ground differential voltage). The SPG is located inside the machine power
cabinet.
The SPG must be properly connected to the ground circuit of the AC power source.
The grounding conductor must be sized to conform to all applicable electrical codes.
However, Hurco recommends that the size of the neutral conductor (when applicable) be
at least the size of the phase (current carrying) conductors.

Pre-Installation Manual for i-Series Machines v492 Original Instructions 7
Compressed Air Requirements
A continuous supply of clean and dry compressed air is required for proper machine
operation. Compressed air will connect to the machine’s filter, regulator, lubricator (FRL)
unit. Use these guidelines:
• Air humidity dew point: 2º C (35º F).
• Use a minimum 13 mm (0.5 in) diameter (trade size) pipe supply line to the
machine.
• Install a drip leg in the line before the connection to the FRL unit. The drip leg
will help remove the moisture in the air supply and improve operation of the
FRL unit.
• Do not use quick-coupler type fittings at the connection to the FRL unit or in
the supply line to the machine because these fittings restrict the air supply.
Recommended Operating Temperature
Hurco machines may be operated in a facility with ambient temperatures ranging from
0º C to 35º C (32º F to 95º F) and in non-condensing relative humidity up to 95%. The
electrical cabinet has a heat exchanger to regulate the temperature inside the cabinet to
ensure that the electronics operate within their temperature limits. Some high-duty cycle
applications may require that the heat exchanger be replaced with an optional air
conditioner.
Set up the machine away from external heat sources, such as direct sunlight and heating
vents that may result in improper heating of the machine and/or components
independent of the ambient temperature. Improper heating could adversely affect
machine accuracies and reliability.
See the Specification Sheet for Air Supply specifications (Service
Requirements section).
For ambient shop temperatures higher than 35ºC (95ºF), an
optional air conditioner is recommended in place of the heat
exchanger to ensure the electronics operate within their rated
limits.

Pre-Installation Manual for i-Series Machines v492 Original Instructions 8
MACHINE ARRIVAL AND INSTALLATION
Upon machine arrival, the following general guidelines are required to place the machine
at the installation site (see the appropriate section for detailed information):
1. Inspect machine for shipping conditions.
2. Lift machine off the truck or transporter.
3. Leave machine on pallet and move near permanent location.
4. Inspect machine for damage.
5. Remove auxiliary equipment from machine pallet.
6. Lift machine from the pallet.
7. Place machine on the leveling pads.
8. Perform preliminary leveling.
Removing Machine from Transport
To prepare for removing the machine from transport, remove all wrapping around the
machine, inspect for shipping damage, and review machine lifting requirements.
Inspecting for Damage
Hurco recommends that the machine equipment be inspected for shipping damage before
placing machine onto foundation.
• Before lifting the machine from the transport vehicle, inspect the machine for
shipping damages due to improper strapping, weather conditions, or other
shipping related damage to machine.
• Note any shipping damage to the machine on the shipper’s bill of lading. It is
the customer’s responsibility to file a damage claim.
• Examine the machine for structural damage.
• Photograph any equipment damage for your records.
Warning
Follow all local regulations for safe handling of machinery.
Damage that occurs during transport, lifting, or placement of
machine is the responsibility of the customer or the customer’s
rigging agent.

Pre-Installation Manual for i-Series Machines v492 Original Instructions 9
Machine Lifting Requirements
Provide a crane or forklift and make sure that it is sized properly to lift the machine’s
shipping weight. The machine’s shipping weight is defined as the machine on the shipping
pallet including all auxiliary equipment still on the pallet. See the Specification Sheet for
shipping weight (Machine Dimensions section).
Move the machine on its shipping pallet to a location next to the final installation site. Set
the machine and pallet down, allowing enough space around the machine to later lift the
machine off of the shipping pallet. Machine should be removed from the shipping pallet by
using a crane or forklift.
Moving Machine into Final Position
The machine is lifted from the pallet with a forklift or crane and placed onto the
foundation. Hurco recommends the customer review this section to determine if there is
proper capacity and ability to lift and place the machine into the location.
• Ensure door clearances will allow movement of the machine to its position.
Refer to the Specification Sheet for machine dimensions (Machine Dimensions
section).
• Ensure the lifting brackets and crane/forklift capacity are sufficient to hold the
machine’s weight. Refer to the Specification Sheet for machine dimensions
(Machine Dimensions section).
Lifting the Machine with Forklift
When using a forklift to lift the machine while still on shipping pallet, be sure to place
tines beneath the shipping pallet using the pallet lifting tubes.
Some models may require solid steel lifting bars when lifting a machine from the rear.
Lifting bars must be long enough to span the machine frame, and be capable of
supporting the machine without bending.
Warning
If not certified to lift equipment, a rigging agency should be hired to
move machine and equipment.
Refer to the Machine Lifting Instructions in Specification Sheet
(Lifting Drawing, if provided) or follow the guidelines listed below.

Pre-Installation Manual for i-Series Machines v492 Original Instructions 10
To lift the machine from the pallet:
1. Insert the forklift tines between the cast supports, so that a cast support is
between the right and left forklift tines. Be sure not to lift on sheet metal or
pinch hoses or cables underneath casting lift points.
2. Keep adequate clearance between the machine and the front of the forklift by
placing wedge blocks on top of the forks.
3. Remove all nuts that secure the machine to the pallet.
4. Carefully lift the machine off of the pallet.
Lifting the Machine with Crane
Some machines come equipped with a lifting bracket attached to the frame or may
require an additional lifting bracket. Refer to the Machine Lifting Instructions (Lifting
Drawing, if provided).
To lift the machine from the pallet:
1. Use proper lifting straps rated for weight for the machine being installed, and
use the correct machine-mounted and crane lifting brackets.
2. Remove all nuts that secure the machine to the pallet.
3. Carefully lift the machine, ensuring balanced loading on the crane lifting
bracket.
Removing Auxiliary Equipment
It is recommended to remove auxiliary equipment from the shipping pallet after moving
machine near permanent installation site.
1. Unpack the auxiliary equipment:
a. Remove all boxes attached to the pallet.
b. Remove all packaged items (conveyors, tanks, chillers) from the shipping
pallet.
2. Inspect auxiliary equipment and boxes for damage.
3. Do not remove any bracing on the machine.
4. Do not remove equipment from inside the machine.
5. Do not remove or install the console
6. Do not remove auxiliary equipment from a second pallet, if shipped.

Pre-Installation Manual for i-Series Machines v492 Original Instructions 11
Lowering the Machine onto its Foundation
After lifting the machine from its shipping pallet, position the machine over the spot
where the machine is to be installed. If securing machine, work with rigging agency or
civil engineer for securing machine and completing preliminary leveling.
1. Lower the machine to within 150 to 250 mm (6 to 10 inches) of the floor. Do
not set the machine down.
2. Position the leveling pads directly beneath the leveling bolts.
3. Adjust the leveling bolts to half travel.
4. Lower the machine onto the leveling pads. Each leveling bolt should be
touching a leveling pad.
5. Adjust the leveling bolts to rough level the machine.
• Equal weight on all leveling pads.
• Each bolt is touching a pad.
• Bolts are inserted approximately half way to allow equipment to fit
beneath the machine.
• Adjust the leveling bolts about halfway.
• Adjust the leveling bolts until they press into the indentation underlying
the footpad, on applicable machines.
• Adjust all screws evenly to the same torque so that the machine is in
balance.
• All leveling bolts—including the center ones—must be used in rough
leveling to evenly support the machine.
6. Once the machine is resting on all leveling pads, remove the forklift or crane.

Pre-Installation Manual for i-Series Machines v492 Original Instructions 12
START-UP PREPARATION
The following steps need to be completed in order to make sure that the machine is ready
for start-up.
Pre-Installation Requirements
Before your full service distributor or Hurco customer service representative arrives to
install the machine, complete the following requirements:
• All machine equipment is located at the final installation site.
• Machine is positioned for installation, on a suitable foundation that will bear
its weight.
• Machine is preliminary-leveled.
• Utilities (air and electricity) have been made available, but are not connected
or turned on.
• Flood coolant tank, tubing, chiller, and coolant pump motor are placed near
the machine base.
Service Visit
Schedule an appointment for a Hurco-certified Service Engineer to prepare the machine
for start-up after power is connected by a Certified Electrician.
The Hurco-certified Service Engineer performs these tasks:
1. Checks electrical service to the Main Disconnect switch on the machine.
2. Installs the control console.
3. Measures voltages in the electrical cabinet and the control enclosure.
4. Installs the flood coolant tank and coolant pump motor.
5. Installs covers and enclosures.
6. Completes the machine level and makes required adjustments.
7. Checks fans and pumps for proper operation.
8. Certifies machine is operational.

Pre-Installation Manual for i-Series Machines v492 Original Instructions 13
Coolant
Use a non-synthetic or semi-synthetic water soluble coolant to prevent damage to the
machine oil, guideways, precision ballscrews, and painted surfaces.
• Must be suitable for the workpiece material and machining operation.
• Must be soluble in water.
• Must contain mineral content of at least 35%.
• Must provide adequate rust protection.
• Must be innocuous (not harmful) to paint.
• Must contain anti-foam, anti-bacterial, and anti-fungal agents.
• Must be non-irritating to skin.
• Must allow penetrating lubrication oil (way oil) to float on the surface of the
coolant (instead of dissolving in the coolant).
• Must not contain aggressive additives. However, suitable additives can
increase cutting capacity.
• Coolant mixture; see Specification Sheet (Chip Management and Fluid
Capacities section)
Lubrication and Fluids
It is the customer’s responsibility to provide appropriate lubrication and hydraulic fluids:
Table 1. Lubrication and Fluids
Component Available Lubrication Quantity
Hydraulic Tank fluid, equivalent to ISO. VG 32 Refer to Specification
Sheet (Chip
Management and
Fluid Capacities
section)
Way Lube Systems oil, equivalent to Waytac Oil
#68 1 liter (1 quart) for single tank, 2 liters
(2 quarts) for dual
tank
Air Line Lubes and Spindle
Coolers oil, equivalent to American Ind. Oil #32 1 liter (1 quart)
Air/Oil Unit for Tool Release
Cylinder oil, equivalent to Teresso 32 1 liter (1 quart)
Chiller clean water and anti-corrosive
additive XTREMECOOL Refer to Specification Sheet (Chip
Management and
Fluid Capacities
section)

Pre-Installation Manual for i-Series Machines v492 Original Instructions 14
Materials to Complete Installation
Please have these materials on hand when the Hurco-certified Service Engineer arrives so
the machine can be fully tested for commissioning.
For Machining Centers:
• Tool holders; see Specification Sheet (Automatic Tool Changer section)
• Retention knobs; see Specification Sheet (Spindle section)
For Turning Centers:
• Tooling; see Specification Sheet (Live Tool section)
Program Training
For operator or program training, contact your local Hurco office or distributor, or visit the
Hurco website at www.hurco.com.

Pre-Installation Manual for i-Series Machines v492 Original Instructions 15
RELEASE NOTES
Pre-installation Manual for i-Series Machines
v492 January 2020
Revised by: D.I. Ornelas, H. Arle
Approved by: D.Skrzypczak
Update for Risk Assessment, revised Foundation Guidelines, revised Lubrication and Fluids and
added Coolant requirements.
v387 February 2015
Revised by: H. Arle
Approved by: D.Skrzypczak
Update to add Machining Centers.
Manual title update to “Pre-Installation Manual for i-Series Machines.”
v385 January 2015
Revised by: K. Gross
Approved by: D.Skrzypczak
Initial release for Turning Centers only.

Pre-Installation Manual for i-Series Machines v492 Original Instructions 16
INDEX
Numerics
3-phase breaker 5
A
AC Volts 5
air conditioner 7
Air Line Lubes 13
auxiliary equipment 10
C
Chiller 13
coolant 13
crane 10
D
Delta Transformer 6
dew point 7
F
filter, regulator, lubricator (FRL) 7
flatness allowance of the floor level 3
fluids 13
forklift 9
Foundation Drawing 3
Foundation Guidelines 3
Full Load KVA 5
G
ground, single point 6
H
heat exchanger 7
Hurco website 14
Hydraulic Tank 13
L
leveling bolts 11
leveling pads 11
lifting bracket 10
lifting straps 10
lubrication 13
O
operating dimensions 4
R
retention knobs 14
S
shipping damage 8
shipping dimensions 4
shipping weight 9
Specification Sheet 1
SPG (single point ground) 6
Spindle Coolers 13
Static Load 3
T
temperature, ambient 7
tool holders 14
Tool Release Cylinder 13
tooling 14
transformer 6
U
utilities (air and electricity) 12
W
Way Lube Systems 13
Wye Transformer 6