Hurco TM6 User manual

December 2004 PRE 704-0214-101, B Revision B
Getting Started with Your
TM6, TM8, TM10 LATHE
Preliminary Manual

ii - TM6, TM8, TM10 Lathe PRE 704-0214-101, B LatheGetting Started Manual

LatheGetting Started Manual PRE 704-0214-101, B TM6, TM8, TM10 Lathe — iii
The information in this document is subject to change without notice and does not
represent a commitment on the part of Hurco Companies, Inc. (Hurco). The software
described in this document is furnished under the License Agreement to customers. It is
against the law to copy the software on any medium except as specifically allowed in the
license agreement. The purchaser may make copies of the software for backup purposes.
No part of this document may be reproduced or transmitted in any form or by any means,
electronic or mechanical, including photocopying, for any purpose without the express
written permission of the Hurco machine tool owner.
Hurco Manufacturing Company reserves the right to incorporate any modification or
improvements in machines and machine specifications which it considers necessary, and
does not assume any obligation to make any said changes in machines or equipment
previously sold.
Hurco products and services are subject to Hurco’s then current prices, terms, and
conditions, which are subject to change without notice.
© 2004 Hurco Companies, Inc. All rights reserved.
Patents: U.S. Patents B14,477,754; 5,453,933; Canadian Patent 1,102,434;
Japanese Patents 1,649,006 and 1,375,124; other Patents pending.
Hurco, Max, Ultimax, and WinMax are Registered Trademarks of Hurco Companies, Inc.
Conversational Probing, UltiDraw, UltiNet, UltiPocket and AutoSave are trademarks of
Hurco Companies, Inc.
AutoCAD, Autodesk, and DXF are registered trademarks of Autodesk, Inc.
Fanuc is a registered trademark of Fanuc LTD.
IBM and PC/AT are registered trademarks of International Business Machines Corporation.
MS-DOS, Microsoft, and Windows are registered trademarks of Microsoft Corporation.
Many of the designations used by manufacturers and sellers to distinguish their products
are claimed as trademarks. Hurco has listed here all trademarks of which it is aware. For
more information about Hurco products and services, contact:
Hurco Companies, Inc.
One Technology Way
P.O. Box 68180
Indianapolis, IN 46268-0180
Tel [phone] (products)
[phone] (service)
Fax [phone] (service)
For Hurco subsidiary contact information, go to Hurco’s Web site:
www.hurco.com

iv - TM6, TM8, TM10 Lathe PRE 704-0214-101, B LatheGetting Started Manual

LatheGetting Started Manual PRE 704-0214-101, B Table of Contents — v
TABLE OF CONTENTS
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v
List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vii
List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
Printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
Understanding Hurco Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
Preparing the Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2
Foundation Supporting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2
Machine Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3
Machine Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 4
Shipping Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 4
Operating Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 5
Electrical Service Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 8
KVA Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 8
Calculating Service Fusing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 9
Input Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 9
Recommended Isolation Transformer Configuration . . . . . . . . . . . . . . 1 - 10
Grounding Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 10
Compressed Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 11
Compressed Air Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 11
Recommended Operating Temperature . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 11
Machine Coolant System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 12
Selecting Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 12
Machine Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 13
Machine Arrival . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1
Inspecting for Damage Before Unloading . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 2
Unloading the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 2
Unloading the Machine from Shipping Carrier . . . . . . . . . . . . . . . . . . . 2 - 2
Forklift Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3
Unpacking the Machine Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3
Moving the Machine into Final Position . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 4
Lifting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 4
Lowering the Machine onto its Foundation . . . . . . . . . . . . . . . . . . . . . 2 - 4
Leveling the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 4
Start-up Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
Meeting Requirements Before the Service Visit . . . . . . . . . . . . . . . . . . . . . 3 - 2
Lathe Max Programming Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2
Machine and Software Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1
Chip Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1
UltiDraw DXF Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1

vi - Table of Contents PRE 704-0214-101, B LatheGetting Started Manual
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX - 1

LatheGetting Started Manual PRE 704-0214-101, B List of Figures — vii
LIST OF FIGURES
Figure 1–1. TM Machining Center Operating Dimensions—Three Views . . . . . . . . 1 - 5
Figure 1–2. Delta and Wye Transformer Configurations . . . . . . . . . . . . . . . . . .1 - 10

viii - List of Figures PRE 704-0214-101, B LatheGetting Started Manual

LatheGetting Started Manual PRE 704-0214-101, B List of Tables — ix
LIST OF TABLES
Table 1–1. TM6 Machine Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 3
Table 1–2. TM8 Machine Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 3
Table 1–3. TM1 Machine Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 3
Table 1–4. TM 6 Approximate Shipping Dimensions . . . . . . . . . . . . . . . . . . . . . . .1 - 4
Table 1–5. TM 8 Approximate Shipping Dimensions . . . . . . . . . . . . . . . . . . . . . . .1 - 4
Table 1–6. TM 10 Approximate Shipping Dimensions . . . . . . . . . . . . . . . . . . . . . .1 - 4
Table 1–7. TM6 Width and Height Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 6
Table 1–8. TM8 Width and Height Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 6
Table 1–9. TM10 Width and Height Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 7
Table 1–10. KVA Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 8
Table 1–11. Input Voltage (VAC) Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 9
Table 1–12. TM6 Coolant Capacity and Pump Rating . . . . . . . . . . . . . . . . . . . . .1 - 12
Table 1–13. TM8 Coolant Capacity and Pump Rating . . . . . . . . . . . . . . . . . . . . .1 - 12
Table 1–14. TM10 Coolant Capacity and Pump Rating . . . . . . . . . . . . . . . . . . . .1 - 12
Table 1–15. Lubrication for TM Series Lathes . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 13
Table 2–1. Fork Tines Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 3

x - List of Tables PRE 704-0214-101, B LatheGetting Started Manual

LatheGetting Started Manual PRE 704-0214-101, B Using This Manual — xi
USING THIS MANUAL
Printing
To print part or all of this manual from the CD, select File/Print to print this document.
Be sure to review the Print Range selections and make the appropriate choice for pages.
Select Properties/Paper/Quality and adjust the Tray Selection/Paper Source if
necessary.
Understanding Hurco Icons
This manual may contain the following icons:
Caution/Warning
Hints and Tricks
Important
Troubleshooting
Where can we go from here?
Table of Contents
The operator may be injured and the center severely damaged if the
described procedure is not followed.
Useful suggestions that show creative uses of the features.
Ensures proper operation of the machine and control.
?Steps that can be taken to solve potential problems.
Lists several possible options the operator can take.
To assist with onscreen viewing, this icon is located on the cover page. Click
the icon to access the Table of Contents.
You can also access the same entries from the Adobe Reader bookmarks
located on the left side of the screen.

xii - Using This Manual PRE 704-0214-101, B LatheGetting Started Manual
Notes

LatheGetting Started Manual PRE 704-0214-101, B Site Preparation 1-1
SITE PREPARATION
The following topics are covered in this section:
Preparing the Site. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2
Foundation Supporting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2
Machine Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3
Machine Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 4
Electrical Service Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 8
Compressed Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 11
Recommended Operating Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 11
Machine Coolant System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 12
Machine Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 13

1 - 2 Site Preparation PRE 704-0214-101, B LatheGetting Started Manual
Preparing the Site
To avoid problems when the equipment arrives for installation, Hurco recommends that
the site be prepared. Specific site preparation information is provided in this manual.
Review the following:
• Capacity of the floor to support the machine’s weight
• Capacity of forklift
• Use of internal personnel or professional riggers
• Overhead and door clearances
• Plant obstructions on the way to machine location
• Proximity of compressed air and electrical power with a separate disconnect
• Code requirements for utility services
• Space to allow efficient operation, considering full axes travel and future
servicing access requirements
Foundation Supporting the Machine
The foundation must be able to support the weight of the machine tool, and should be
constructed of continuous concrete (reinforced is best). The thickness and consistency of
the concrete must be compatible with industry standards for supporting the machine’s
weight. Actual requirements will depend upon the physical properties of underlying soil. A
local civil engineer should be consulted if soil conditions are questionable.

LatheGetting Started Manual PRE 704-0214-101, B Site Preparation 1-3
Machine Weight
Approximate weights for VMX series machines appear below. Shipping weights include
the shipping pallet, cover and packaging.
Table 1–1. TM6 Machine Weight
Table 1–2. TM8 Machine Weight
Table 1–3. TM1 Machine Weight
TM6
Units Shipping Weight Operating Weight
kg 2800 2600
lbs 6160 5720
TM8
Units Shipping Weight Operating Weight
kg 3980 3710
lbs 8755 8160
TM10
Units Shipping Weight Operating Weight
kg TBD 4082
lbs TBD 9000

1 - 4 Site Preparation PRE 704-0214-101, B LatheGetting Started Manual
Machine Size
Use the following tables and illustrations as a guide. All dimensions are approximate.
Shipping Dimensions
These dimensions are with the machine under its shipping cover and on its shipping
pallet. (The Z axis is retracted fully down.)
Table 1–4. TM 6 Approximate Shipping Dimensions
Table 1–5. TM 8 Approximate Shipping Dimensions
Table 1–6. TM 10 Approximate Shipping Dimensions
TM6 Shipping Dimensions
Units Width Depth Height
mm 2300 1960 2000
in. 90.6 77.2 78.7
TM8 Shipping Dimensions
Units Width Depth Height
mm 2950 2300 2032
in. 116.1 90.6 80
TM10 Shipping Dimensions
Units Width Depth Height
mm 2997 2108 1930
in. 118 83 76
When moving a machine, be sure to allow adequate space for
maneuvering. If door and ceiling clearances appear to be close to
approximate machine dimensions, measure the machine first before
moving it.

LatheGetting Started Manual PRE 704-0214-101, B Site Preparation 1-5
Operating Dimensions
Machine operating dimensions are measured with the enclosure and electrical cabinet
doors open, the Z axis fully up, and the console swung out. The following drawings show
the machine dimensions referenced in the tables above. Allow additional space around
the machine for servicing and safe operation. The machine pictured below does not
represent any specific model.
Figure 1–1. TM Machining Center Operating Dimensions—Three Views
Front View Side View
Top View

1 - 6 Site Preparation PRE 704-0214-101, B LatheGetting Started Manual
Table 1–7. TM6 Width and Height Dimensions
Table 1–8. TM8 Width and Height Dimensions
TM6
Operating Dimensions mm in.
A—Height 2108 83
B—Enclosure Width (side doors closed) 1803 71
C—Maximum Width (side doors open) 3632 143
D—Right side door 419 x 660 16.5 x 26
E—Left door 737 x 1251 29 x 49.2
F—Enclosure depth (cabinet door closed) 1410 55.5
G—Electrical cabinet (door open) 864 34
H—Enclosure depth with Max console (cabinet door open) 2197 86.5
I—Enclosure depth with Max console (cabinet door closed) 1777 70
TM8
Operating Dimensions mm in.
A—Height 2057 81
B—Enclosure Width (side doors closed) 2591 102
C—Maximum Width (side doors open) 4331 170.5
D—Right side door 775 x 667 30.5 x 26.3
E—Left door 794 x 1257 31.25 x 49.5
F—Enclosure depth (cabinet door closed) 2088 82.2
G—Electrical cabinet (door open) 864 34
H—Enclosure depth with Max console (cabinet door open) 2197 86.5
I—Enclosure depth with Max console (cabinet door closed) 1777 70

LatheGetting Started Manual PRE 704-0214-101, B Site Preparation 1-7
Table 1–9. TM10 Width and Height Dimensions
TM10
Operating Dimensions mm in.
A—Height 2108 83
B—Enclosure Width (side doors closed) 2845 112
C—Maximum Width (side doors open) 3200 126
D—Right side door TBD TBD
E—Left door TBD TBD
F—Enclosure depth (cabinet door closed) TBD TBD
G—Electrical cabinet (door open) TBD TBD
H—Enclosure depth with Max console (cabinet door open) 3200 126
I—Enclosure depth with Max console (cabinet door closed) TBD TBD

1 - 8 Site Preparation PRE 704-0214-101, B LatheGetting Started Manual
Electrical Service Requirements
Be familiar with the following requirements:
• On-site wiring must comply with all applicable electrical codes.
• Dedicated, grounded 3-phase AC power is required to prevent high/low
voltages, spikes, surges, and noise.
• The AC power source must match the voltage specifications on the machine’s
electrical cabinet.
• Wiring must be capable of supplying continuous amperage, as stated in the
latest National Electrical Code Standards.
• Failure to provide the required power parameters may affect safety, machine
performance and the warranty
KVA Requirements
The lathe will function properly if operated within the voltage range specified
below.
Table 1–10. KVA Requirements
KVA
Machine Full Load Incoming Service*
* Service KVA is specified at 125% of the full
load KVA
TM6 12 15
TM8 12 15
TM10 12 15