Huskie Tools REC-5630 Instruction Manual

OPERATING INSTRUCTION MANUAL
REC-5630
6.2 TON BATTERY- POWERED DIELESS COMPRESSION TOOL
.90” JAW OPENING

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SPECIFICATIONS
REC-5630
Output: 6.2 Ton
Weight: 11.5 Ibs. with Battery
Size: 14” L x 13” H x 2.5”W
Jaw Opening: .90”
Center Opening 1.25”
CRIMPING ESTIMATES
BP-80
500 MCM Cu
CONNECTOR RANGE
Lugs and Splices 10 AWG-500 MCM
FEATURES
• One Hand Operation
• Tested up to 75kV
• Rotational Head
• Rapid Advance
• Ergonomically Balanced
• Ergonomic Pistol Grip Handle
• Weather Resistant Housing
• Audible Bypass when Predetermined Pressure
is Achieved.
• *Designed to Crimp Anderson Connectors &
Other brand connectors manufactured to ANSI
C119.4
• Eliminates the Need for Dies
• 5 Year Warranty on Tool, Battery & Charger
BATTERY CARTRIDGE (BP-80)
Battery Type: Lithium Ion
Voltage: 14.4V DC
Rated Current: 3 Ah
Charge Time: 1 Hour
Dimensions: 3.5”L x 2.7”W x 5.3”H
Weight: 1.25 lbs.
BATTERY CHARGER (CH-90)
Input Voltage: 120V AC
Charging Capacity: 20VA
Dimensions: 4.5”L x 3.5”W x 3”H
Weight: 1.5 lbs.

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DC CHARGER CORD
CH-DCC
Battery and Charger
• BP-80 Huskie Tools Lithium Ion Battery
• CH-90 Huskie Tools Tri-Chemistry Charger
• This charger can charge the BP-80 and ALL previous
Huskie Tools batteries, including the BP-70, BP-70EI
and the BP-70MH.
• 1 Battery Powered Tool
• 1 Carrying Case
• 1 CH-90 Tri-Chemistry Charger
• 2 BP-80 Lithium Ion Batteries
• 1 Carrying Strap
OPTIONAL ACCESSORIES
KIT INCLUDES

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OPERATING INSTRUCTIONS
CHARGING THE BATTERY
ATTACHING THE BATTERY CARTRIDGE
1. While pressing the latch, pull out the battery cartridge. To
replace the battery cartridge, push the new cartridge rmly into
place.
2. After inserting a battery cartridge, check that it is securely in
place by pulling gently. Do not press the latch when pulling the
cartridge.
TRIGGER AND RELEASE BUTTON
1. The ram advances when the trigger is pressed and stops when
the trigger is released.
2. To retract the ram, push the release button. The ram continues
to retract while the release button is pressed.
1. Insert the plug end into a 120V power source. The LED (Power) indicator will be
steady green indicating the charger is now in “stand-by” mode and ready to
charge the battery. Do not plug the charger into a generator as this will likely
cause the fuse in the charger to short, and will not operate.
2. To charge a drained battery, insert the battery into the charger. The LED
indicator shows a steady amber while charging. A depleted battery will be
completely charged in approximately 50-70 minutes. The LED indicator will show
a steady green when the battery is fully charged.
3. If the LED indicator goes out or is ashing quick amber, this could be a possible
short in the battery circuit, or a problem with the charger itself. It is best to consult
the factory at 1-800-860-6170 for service if such a condition occurs.
4. For technical questions or difculty in operation, please call our customer service
department at 1-800-860-6170.

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OPERATING INSTRUCTIONS
COMPRESSION
1. Check your connector manufacturers recommendations on using a dieless compression
tool with the connector and cable being used. Not all connectors are suitable for dieless
tool applications.
2. Retract the indenting nibs by pressing the release button.
3. Position the connector, and center it between the indenting nibs. Activate the trigger and
advance the nibs so the connector is held in place. Check connector for correct position
ing.
4. Insert the cable into the connector and activate the trigger until the
compression is completed. A series of clicks will be heard while the compression
is being made, followed by the tool running in a “free” mode. This indicates a
completed cycle and a full compression.
5. Press release button to retract the indenting nibs. and remove the connector from
the tool.

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IMPORTANT OPERATING PRECAUTIONS
PRECAUTION FOR THE TOOL
1. Select appropriate dies for the connector to be compressed. Incorrect combinations result in
inferior connections of the conductors. Consult your connector manufacturer for the recommended
die/connector combinations.
2. Always point the tool AWAY from other people.
3. If the tool is stored for an extended period at a temperature of less than 25º F (-5ºC), the tool
should be allowed to return to room temperature to ensure smooth operation Use the tool only
after it has been at room temperature for 1 hour.
4. Do not drop the tool. Dropping the tool may damage the hydraulic circuit and result in the tool not
functioning correctly.
5. Keep the head and ram clean and free of debris. Solvents can be used to clean the head, but
should not be used on the plastic body. Use soap and water to clean the body.
1. Do not short circuit the contacts or expose the cartridge to water, oil or solvents.
2. Do not disassemble or attempt to repair the battery cartridge or dispose of in a re.
3. Do not drop or otherwise abuse the battery cartridge.
4. Do not leave the cartridge in locations where it will be exposed to a temperature greater than 140ºF
(60ºC) for an extended period.
5. The battery has a limited life. When the crimping capacity becomes about 1/2 that of the original
capacity, the battery should be replaced.
6. If the battery cartridge is stored without being charged, natural drainage will cause the power to be
reduced. The battery should be charged every 3 months if not in use.
PRECAUTION FOR THE BATTERY CARTRIDGE
PRECAUTION FOR THE CHARGER
1. The LED indicator lights up amber and remains lit when the unit starts charging a battery cartridge.
The indicator turns green when charging is completed.
2. This unit is for charging battery cartridges BP-80, BP-70E, BP-70EI and BP-70MH only. Do not use
the charger for any other devices.
3. Allow battery cartridges to cool before charging. Allow at least 15 minutes between charges when
charging several cartridges in succession.
4. Charge batteries at an ambient temperature of 50º-95ºF (10º-35º C). Charging time is approxi
mately 50-70 minutes for the BP-80, 50 minutes for the BP-70E and BP-70EI, and 70 minutes
for the BP-70MH.
5. Never short circuit the output terminals.
6. Do not expose the charger to water, oil or solvents.
7. Do not disassemble, attempt to modify, drop or otherwise abuse charger.

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BREAKDOWN

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REC-5630 PARTS LIST
10 M4 X 20 Screw 558-01 658 PS-8 Pent Seal 16-44 1
11 Housing (R) 558-02 159 P-8 Back-Up Ring (B.C.) 85-33 1
12 M3 X 6 Screw R150-02 160 Spring (590) R150-23 1
13 Top Cover 558-03 161 PS-20 Pent Seal R150-24 1
14 Switch Unit 558-04 162 P-20 Back-UP Ring (B.C.) 35-18 1
15 Circuit Board 558-06 163 Pump Piston (1) R150-25 1
16 LED Harness 558-05 164 P-5 O-Ring 5N-35 1
17 Strap 558-07 165 Pump Piston (2) 150GM-01 1
18 M3 X 5 Screw (T.P.) ROB-94 166 P-3 O-Ring 16-36 1
19 Retaining Plate 458-01 167 Release Valve Stem ROB-135 1
20 Spring (639) 458-02 168 S-40 O-Ring C60-25 2
21 Lever Stopper 558-08 169 Spring (678) 558-17 1
22 3 X 16 Prallel Pin 558-09
170 Spring (66) 85-40 1
23 Switch Knob 558-10 171 9/32" Ball 16-40 2
24 Spring (599) R150-09 172 Spring (67) 85-39 2
25 Housing (L) 558-11 173 Valve Screw (10) 410-44 2
26 Power Unit 558-12 174 P-34 O-Ring 85-23 1
27 M4 X 14 Screw (Ni) ROB-128 475 P-34 Back-Up Ring (B.C.) 85-22 1
28 Spring (598) R150-13 176 Ram Spring (370) UC-17 1
29 Push Pin R150-14 177 Ram Spring UC-16 1
30 Release Lever 558-13 178 Spring (406) UC-44 1
31 4 X 16 Dowel Pin (G) 24-01 179 Retaining Screw UC-12 1
32 Reservoir Cap 410-55 180 P-6 O-Ring RB-70 1
33 Magnet ROB-25 181 P-6 Back-Up Ring (B.C.) UC-28 1
34 Oil Reservoir (36) R4412-01 182 4 X 30 Drive Pin (AW) UC-14 1
35 G-30 O-Ring 75-26 183 M4 X 6 Screw (F.P.) 16-42 2
36 M3 X 16 Screw R150-16 284 Cam Yoke Holder UC-32 1
37 Valve Block R150-17 185 Cam Yoke 6A-09 1
38 Spring (371) 51-17 186 Side Jaw Spring (369) UC-06 2
39 3/16" Ball 16-49 387 Side Jaw 6A-07E 2
40 SI-20 Ring 410-74 188 Roller UC-07 10
41 Filter Screen 410-73 189 Roller Retainer UC-08 2
42 Strainer R150-18 190 Fixed Jaw UC-03 1
43 M4 X 4 Screw (F.P.) 85-47 391 Pin (2) 6A-03 2
44 1/8" Ball 40-20 292 Pivot Roller UC-04 2
45 Valve Cartridge R150-19E 193 Tool Cover (B) 6A-10 1
46 S-8 O-Ring R510A-08 194 Tool Cover (A) 6A-02 1
47 P-7 O-Ring 16-60 195 M6 X 30 Screw E3-49 3
48 Plug 51-21 196 M5 X 30 Screw EG-64 2
49 P-4 Back-Up Ring (B.C.) 410-47 197 Head Insulation 6A-01 1
50 P-4 O-Ring 410-48 1
51 Spring (341) 51-20 1
52 7/32" Ball 16-26 1
53 SEPN4 Retainer R150-21 1
54 M5 X 5 Screw (F.P.) 510A-05 1
55 5/32" Ball 22-21 1
56 Body 563-01 1
57 3 X 8 Dowel Pin (D) 610F-11 1
NO.
DESCRIPTION
CODE
QTY
NO.
DESCRIPTION
CODE
QTY

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TROUBLESHOOTING GUIDE
PROBLEM CAUSE SOLUTION
MOTOR RUNS, BUT THE
TOOL JAWS WILL NOT AD-
VANCE
Insufcient Hydraulic Oil Consult Factory for Repair Ser-
vice
Air Block in Hydraulic System Invert tool to allow air to rise to-
wards the top of the oil bladder
Defective Hydraulic Circuit Consult Factory for Repair Ser-
vice
MOTOR RUNS, TOOL JAWS
ADVANCE, BUT WILL NOT
BUILD PRESSURE
Insufcient Hydraulic Oil Consult Factory for Repair Ser-
vice
Defective Suction Valve or By-
pass Cartridge
Consult Factory for Repair Ser-
vice
MOTOR WILL NOT RUN AT
ALL
Defective Battery Charge or Replace Battery
Bad Contact or Loose Battery
Connections
Check all Connections and
Wires
Misaligned Switch
Check to Make Sure that Switch
is Properly Aligned with Trigger
Consult Factory for Repair Ser-
vice
TOOL JAWS WILL NOT RE-
LEASE
Tool Did Not Complete a Full
Cycle and Bypass
Press Trigger and allow Tool
to Bypass, Then Release Tool
Jaws
Connector is Jammed in Tool
Jaws
Press and Hold Release Trigger
While Prying Tool Jaws Apart
Release Trigger is Bent or Mis-
aligned
Consult Factory for Repair Ser-
vice