HUSTLER Zevo User manual

127675 REV B
Hustler® Zevo™
Operator’s Manual
200 South Ridge Road
Hesston, Kansas
67062

REV B 127675
WARNING
PROPOSITION 65 WARNING: Battery posts, ter-
minals and related accessories contain lead and
lead compounds, chemicals known to the State of
California to cause cancer and reproductive harm.
Batteries also contain other chemicals known to
the State of California to cause cancer. WASH
HANDS AFTER HANDLING

127675 toc-1 REV B
TABLE OF CONTENTS
General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
To the New Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Using this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Warranty Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Model and Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Parts and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Product Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Safe Operating Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Service Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Safety and Instructions Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Safe Operating Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Safety Start Interlock System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Mower Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Deck Cutting Height Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Maintenance & Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Safe Servicing Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Service Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Tires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Transmissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Mower Blades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

REV B toc-2 127675
Seat Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Steering Control Lever Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Maintenance Locator Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Maintenance Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

127675 1-1 REV B
GENERAL INFORMATION
This manual applies to the following Hustler® Turf
Equipment equipment lines:
Hustler® Zevo™
To the New Owner
Hustler® Zevo™ mower owners and operators must read
this manual carefully. It contains operation and maintenance
information that will help you achieve years of dependable
service.
The owner’s responsibilities include, but are not limited to,
making certain that the operators and mechanics:
•read and understand the mower’s operator manual and
all decals before operating this machine.
•are qualified and physically able individuals, properly
trained in the operation and maintenance of this
equipment. Before they are allowed to operate or
maintain this machine, they must be familiar with its
safe operation, operator controls, and decals.
•know they are responsible for their own safety as well
as the safety of other persons within the vicinity.
Remember, the operator is responsible for accidents or
hazards occurring to other people or their property.
IMPORTANT: As the owner/operator you can prevent
accidents. You are responsible for accidents or injuries
occurring to yourself, other people or property.
Never let children or untrained people operate or service the
equipment. Local regulations may restrict the age of the
operator.
For more detailed maintenance and adjustment information
refer to the proper General Service Manual for your machine.
Refer to the Product Literature section of this manual for
information on how to obtain this manual.
Using this Manual
This manual contains general operation information as well
as basic adjustment and maintenance information. Since
operating conditions vary considerably, all conditions cannot
be addressed individually. Through training and experience,
operators should develop safe operating practices suitable to
most conditions.
Directions used in this manual, for example RIGHT or LEFT,
refer to directions when in the operator position and facing
forward, unless otherwise stated.
Though current at the time of printing, photographs and
illustrations shown may vary slightly from your mower due to
subsequent production changes. Hustler® Turf Equipment,
Inc. reserves the right to redesign and change the machine as
deemed necessary, without notification. If a change has been
made to your machine which is not reflected in this manual,
contact your Hustler® Dealer for current information.
Warranty Registration
To activate your warranty policy the mower must be
registered, by your Dealer, with the Manufacturer of Hustler®
Turf Equipment within ten (10) days following the date of
purchase. It is recommended that you contact your Dealer to
make sure the mower is registered.
IMPORTANT: The mower and any attachment that
displays a model and serial identification number plate must
be registered with Excel Industries, Inc., manufacturer of
Hustler® Turf Equipment, Inc (“Manufacturer”).
IMPORTANT: Any unauthorized modification, alteration, or
use of non-approved attachments voids the warranty and
releases Manufacturer from any liability arising from
subsequent use of this equipment. Do not use or operate any
attachment not approved by Hustler® Turf Equipment, Inc.
IMPORTANT: Damage caused by unauthorized
replacement parts is not covered by this warranty.
Manufacturer expressly excludes liability for defects or
damage caused by such 'unauthorized' articles or service.
Model and Serial Number
Mower model and serial numbers are found on the serial
identification plate, located below the left fender.
These numbers are required when the unit is registered with
Hustler® Turf Equipment. They will also assure you of the
correct service parts when replacement becomes necessary.
Parts and Service
Use original Hustler® replacement parts, or parts that are
equivalent in overall performance, that are available from your
local Hustler® Dealer. For prompt, efficient service, always
provide the following information when ordering parts:
1. Correct part description.
2. Correct part number.
3. Correct model number.
4. Correct serial number.
All arrangements for warranty repair and service must be
handled through an authorized Hustler® Dealer.
Product Literature
If you would like to view or print a copy of the product
manuals (Operator’s Manual, Parts Manual, or General Service
Manual) for these mowers go online to www.hustlerturf.com.

REV B 1-2 127675

127675 2-1 REV B
SAFETY PRECAUTIONS
This safety alert symbol is used to call attention to a
message intended to provide a reasonable degree of
PERSONAL SAFETY for operators and other persons during
the normal operation and servicing of this equipment.
This manual uses two other words to highlight information:
A. IMPORTANT – calls attention to special mechanical
information.
B. NOTE – emphasizes general information worthy of
special attention.
The owner’s responsibilities include, but are not limited to,
•making certain that the operators and mechanics read
and understand this manual and all decals before
operating this machine.
•making certain that before the operators and
mechanics are allowed to operate or maintain this
machine, they must be familiar with its safe operation,
operator controls, and decals.
•ensuring that the operators and mechanics know they
are responsible for their own safety as well as the
safety of other persons within the vicinity. Remember,
the operator is responsible for accidents or hazards
occurring to other people or their property.
Improper use, adjustment, or maintenance by the operator,
mechanic or owner can result in injury or death. Reduce the
potential for injuries by following these safety instructions.
Pay close attention to the safety alert symbol “” and the
instructions that follow it. Failure to comply with these
instructions may result in personal injury or death.
Incorrect usage of this equipment may result in severe injury
or death. Personnel operating and maintaining it should be
trained in its proper use. They should read this manual
completely and thoroughly before attempting to set-up,
operate, adjust, or service this equipment.
Safe Operating Practices
This product is capable of amputating hands and feet and
throwing objects. Always follow all safety instructions to
avoid serious injury or death.
Never allow persons to operate this mower without
proper instruction or allow children to operate the
mower. Allow only responsible adults who are familiar
with these instructions to operate this mower.
Safe Operation
Evaluate the terrain to determine what accessories and
attachments are needed to properly and safely perform
the job. Only use accessories and attachments
approved by the manufacturer.
•Do not use any unauthorized attachment or
modify the mower.
•Follow the manufacturer’s recommendation for
wheel weights or counterweights.
•If any attachment or additional weight is mounted
on the rear of the unit, any rapid movement of the
control levers in either direction could result in a
reaction of the mower that can cause serious
injury.
Always be alert and inspect area to be mowed for
hazards such as rocks, metal objects and other debris
which may be thrown or entangled by mower blades.
Remove these objects before mowing. Watch out for
holes or deep depressions.
Always operate mower in daylight or with adequate
working lights.
Never operate the mower when there is a risk for
lightning.
Personal Safety
Always wear long pants and safety shoes with slip-
resistant soles when operating this mower.
•Do not wear sandals, tennis shoes, sneakers,
shorts or any type of loose fitting clothing as they
may get tangled in moving parts.
•Do not wear a towel from the waist, or use a towel
as a headband or neck wrap.
•Long hair or jewelry may get tangled in moving
parts.
Always wear adequate ear protection, such as
earplugs. Prolonged exposure to loud noise can cause
impairment or loss of hearing.
– denotes immediate hazards which WILL result in
severe personal injury or death.
– denotes a hazard or unsafe practice which COULD
result in severe personal injury or death.
DANGER
WARNING

REV B 2-2 127675
•Do not wear radios or music headphones while
operating this mower. Safe operation requires
your full attention.
Always wear safety goggles or safety glasses with side
shields when operating this mower.
Do not operate the mower if you are fatigued, sick or
while under the influence of alcohol or drugs, if you are
pregnant or under 18 years old.
Poor posture or operating the mower for extended
periods of time may lead to fatigue or injury, resulting
in loss of mower control. Occasionally, stop the mower
and get off the seat to stretch and relax.
Data indicates that operators aged 60 years and above
are involved in a large percentage of riding mower-
related injuries. These operators should evaluate their
ability to operate the mower safely enough to protect
themselves and others from serious injury.
Operation
Never leave a running mower unattended. Before
leaving the operator’s seat for any reason, including
emptying the catcher or unclogging the chute:
•Always stop on level ground.
•Disengage the deck clutch.
•Place the steering control levers in the neutral
position.
•Set the park brake.
•Remove the ignition key.
Always inspect mower for damage after striking a
foreign object. If damage is found, repair mower
immediately.
Always remain seated while operating the mower. Only
turn the key switch to ON from the operator’s position.
Turn off the mower blades when not mowing.
Always keep safety shields and covers in place, except
for servicing.
Never operate the mower deck with the discharge
chute damaged, altered, removed, or in the raised
position, except when the entire grass catcher
attachment or mulching system is being used.
Always keep clear of the mower blades and
attachments during their operation.
•Never put hands or feet under any part of the
mower while it is running.
Turn the key switch to OFF before removing the grass
catcher or unclogging the discharge chute. Never clear
the discharge chute with key switch in the ON Position.
Be sure the blades have stopped before cleaning. Use a
stick to clear a plugged discharge area. Never use your
hand!
Follow daily and weekly checklists, making sure bolts
are tightened.
•Never operate a poorly maintained mower.
Clean flammable material from mower. Prevent fires by
keeping the battery compartment, top of the deck, and
operator’s station clean of accumulated trash, grass
clippings, and other debris.
Allow the mower to cool in a well ventilated area before
storing inside a building or other enclosure.
Rapid movement of the steering control levers in either
direction could result in a reaction of the mower that
can cause serious injury.
•Never push forward suddenly on your steering
control levers while the mower is in rearward
motion because mower may tip backwards.
•Never pull back suddenly on your steering control
levers while the mower is in forward motion.
Always be aware of what is behind the mower before
backing up. Never mow in reverse. Always look down
and behind before and while backing up.
•If mowing in reverse is unavoidable, push forward
slowly on the steering control levers and avoid
sudden movement.
Slow down before turning.
Never attempt high speed maneuvering, especially in
crowded or congested areas.
Always maintain a safe distance from people and pets
when mowing. Always stop mower and turn off blade if
someone enters the area.
Never carry passengers.
Never direct discharged material toward anyone. Avoid
discharging material against a wall or obstruction.
Material may ricochet back toward the operator.
Always disengage the mower blades and wait for them
to stop before crossing gravel drives, walks or roads.
Always observe traffic laws while driving mower from
one location to another. Watch for traffic when
operating near or crossing roadways.
•Use care when approaching blind corners, shrubs,
trees, or other objects that may obscure your
vision.
Do not tow the machine. Move it by hand or use a winch
to load on a trailer for transporting. When transporting
on another vehicle, the mower should be facing forward
and it must be secured.
Secure frame to transport vehicle with at least two
straps, chains, cables, or ropes. Never secure unit from
rods or linkages to vehicle, otherwise damage could
occur
Using a Ramp
Exercise extreme caution when loading and unloading a
mower onto a truck or trailer with a ramp.

127675 2-3 REV B
Use only a single, full width ramp; do not use individual
ramps for each side of the unit. Having a full width
ramp provides a surface for the mower frame to
contact if the unit starts to tip backwards. It also
reduces the risk of a wheel rolling off the ramp and the
mower tipping over.
Do not exceed a 15 degree angle between the ramp and
the ground or between the ramp and the trailer or truck.
Avoid sudden acceleration when on a ramp.
Slope Operation
Slopes are a major factor in loss-of-control and tip-over
accidents, which can result in severe injury or death. All slopes
require extra caution. If you cannot back the mower up the
slope or if you feel uneasy on the slope; do not mow it.
REMINDER: Only operate on slopes of 15 degrees or less.
Use extreme caution when operating on slopes.
•Be extremely careful changing directions on a
slope. Slow down.
•Do not operate where the mower could slip or tip.
•Turn slowly
•Turn on the most level part of the slope
•To maximize traction, it is better to turn the front
of the mower uphill, rather than downhill. If drive
tires lose traction, steering control is lost which
could cause serious injury or death.
•If it becomes necessary to turn downhill, turn
slowly and gradually, if possible.
Watch for holes, ruts, bumps, rocks or other hidden
objects. Uneven terrain could overturn the mower. Tall
grass can hide obstacles.
Remove obstacles such as rocks, tree limbs, etc.
Keep all movement on slopes slow and gradual. Do not
make sudden changes in speed or direction.
Avoid starting and stopping on a slope. If tires lose
traction, disengage the mower blades and proceed
slowly straight down the slope.
Do not operate on slopes above hazards.
Operate a safe distance (minimum of 10 feet) away
from drop-offs, retaining walls, drainage ditches,
embankments, water, and other types of hazards to
avoid a wheel dropping over the edge or to avoid the
ground from breaking away. This will reduce the risk of
the mower suddenly rolling over causing serious injury
or death.
Use a walk behind, push mower or hand-held trimmer
on slopes and near drop-offs, retaining walls, drainage
ditches, embankments and water to avoid mower
rollover and serious injury or death.
Do not mow on wet grass. Slippery conditions reduce
traction which could cause sliding and loss of steering
control.
Do not tow on slopes. The weight of the towed
equipment may cause loss of traction and loss of
steering control.
Do not try to stabilize the mower by putting your foot on
the ground.
If the mower’s tires lose traction when operating on
slopes, disengage the blades, place the control levers
in the neutral position, set the park brake, remove the
key, and get help.
Never make sudden starts, stops, turns, or reverse
direction, especially when maneuvering on slopes. The
steering is designed for sensitive response. Rapid
movement of the control levers in either direction could
result in a reaction of the mower that can cause serious
injury.
Never stop suddenly while backing down slopes. This
action may result in a reaction of the mower that can
cause serious physical injury.
The Hustler® Zevo™ mower is capable of operating
horizontally (traverse) on moderately steep slopes.
When operating on slopes up to 15 degrees, be aware
of any conditions that may cause the mower drive tires
to lose traction resulting in a possible loss of control of
the mower. An operator should not operate on a slope
until he is thoroughly familiar with the equipment.
Do not operate on slopes greater than 15 degrees.
Refer to the Slope Guide, when determining the degree
of slope to be mowed.
It is strongly recommended that the operator drive the
mower off of the slope, using extreme caution, if any
sign of loss of traction is detected. Wait until the
condition that caused the problem is resolved before
attempting to operate on the slope again.
Terrain conditions can affect traction resulting in
possible loss of control of the mower. Some of the
conditions to be aware of are:
•Wet terrain
•Depressions in the ground; i.e. holes, ruts,
washouts
•Mounds of dirt
•Soil type; i.e. sand, loose dirt, gravel, clay
•Grass type, density, and height
•Extremely dry conditions of grass
•Tire pressure
The attachments mounted to the mower will also affect
the way it handles on a slope. Be aware that each
attachment’s characteristics vary.
Another consideration to safe mowing on slopes is to
be aware of what is located at the bottom of the slope.
Extreme caution should be used when there is a hazard
located at the bottom of the slope. Some examples are:
•Water; i.e. lake, river

REV B 2-4 127675
•Cliffs, retaining walls
•Roads, highways
•Buildings
•Rocks
These are just a few examples of situations when
caution must be used when operating on a slope. There
are many other possibilities too numerous to mention.
Just remember to always exercise extreme caution
when operating on any slope.
Children
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the mower
and the mowing activity. Never assume that children will remain
where you last saw them.
Never leave the mower unattended with the key in the
switch, especially with children present.
Children or bystanders may be injured if they attempt to
move or to operate the mower while it is unattended.
Always disengage the deck clutch, place the control
levers in neutral position, set the park brake, and
remove the key when leaving the operator’s seat.
Keep children out of the mowing area and under the
watchful care of a responsible adult other than the
operator.
Be alert and turn the mower off if children enter the
area.
Before and while backing, look behind and down for
small children.
Never carry children, even with the blades off. They
may fall off and be seriously injured or interfere with
safe mower operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over by
the mower.
Never allow children to operate the mower.
Never allow children or others in or on towed
equipment.
Use care when approaching blind corners, shrubs,
trees, the end of a fence or other objects that may
obscure vision.
Service Precautions
Unless specifically required, DO NOT leave the battery
connected when servicing or making adjustments to
the mower.
•Park the mower on level ground.
•Disengage the deck clutch.
•Place the steering control levers in the neutral
position.
•Lower the deck.
•Remove the ignition key.
•Disconnect the battery.
•Wait for all movement to stop before adjusting,
cleaning or repairing.
•Repairs or maintenance requiring battery power
should be performed by trained maintenance
personnel only.
•Read and observe all safety warnings in this
manual.
Before working on or under the deck, make sure the
battery is disconnected.
Use a stick or similar instrument to clean under the
mower making sure that no part of the body, especially
arms and hands are under the mower.
Always wear adequate eye protection when:
•servicing the battery.
•grinding mower blades and removing
accumulated debris.
Never attempt to make any adjustments or repairs to
the mower drive system, mower deck or any
attachment while the battery is connected. Repairs or
maintenance requiring battery power should be
performed by trained maintenance personnel only.
Never work under the machine or attachment unless it
is safely supported with jack stands.
•Make sure machine is secure when it is raised and
placed on the jack stands.
•The jack stands should not allow the machine to
move when the drive wheels are rotating.
• Use only certified jack stands. Use only
appropriate jack stands, with a minimum weight
rating of 2000 pounds (907 kg) to block the unit
up.
•Use in pairs only.
•Follow the instructions supplied with the jack
stands.
Exercise caution when working with any of the deck lift
components.
Do not touch hot or charged parts of machine.
Keep nuts and bolts tight, especially the blade
attachment bolts. Keep equipment in good working
condition.
Never tamper with safety devices. Check their proper
operation regularly.
Grass collection system components are subject to
wear, damage and deterioration, which could expose
moving parts or allow objects to be thrown. Frequently
check components and replace with manufacturer’s
recommended parts, when necessary.
Exercise caution when working under the deck as the
mower blades are extremely sharp. Wrap the blade(s)
or wear gloves and use extra caution when servicing
them.

127675 2-5 REV B
Use original Hustler® replacement parts, or parts that
are equivalent in overall performance, that are available
from your local Hustler® Dealer.
•The mower may not comply with the appropriate
safety standards if aftermarket parts,
accessories, or attachments are used.
Mower Blade Maintenance Precautions
Never attempt to straighten a bent blade by heating, or
weld a cracked or broken blade as the blade may break
and cause serious injury. Replace worn or damaged
blades.
Never work with blades while battery is connected.
Always wear adequate eye protection when grinding
mower blades.
Mower blades are sharp and can cut. Wrap the blade(s)
or wear gloves and use extra caution when servicing
them.
Battery Service Precautions
Battery posts, terminals, and related accessories
contain lead and lead compounds, chemicals known to
the State of California to cause cancer and
reproductive harm. Wash hands after handling.
Charge batteries in a well-ventilated open area, away from
sparks and flames. Wear protective clothing and use
insulated tools.
•Do not allow open flame near the battery when
charging.
Shorts caused by battery terminals or metal tools
touching metal mower components can cause sparks.
Sparks can cause personal injury.
•Prevent the battery terminals from touching any
metal mower parts when removing or installing
the battery.
•Do not allow metal tools to short between the
battery terminals and/or metal mower parts.
Incorrect battery cable routing could cause damage to
the mower and battery cables. This can cause sparks
which can cause personal injury.
Safety and Instructions Decals
The decals are designed to give the operator and mechanic
brief daily operational and service information. Use these
decals as an extension of this manual. Do not remove or
destroy the decals. Replace unreadable or missing decals.
It is the owner’s responsibility to make sure that the
operators and mechanics read and understand all decals
before operating this machine.
The following illustrations show the safety decals that are
located on the mower. A brief explanation is shown to help
the operator understand the decal’s meaning.
Specific safety warning decals are located on the
equipment near the immediate areas of potential
hazards. Do not remove or obliterate these decals.
Replace them if they become non-readable.
Part Number 608578
WARNING: Read Operator’s Manual
•Read Operator’s Manual and decals
before attempting to operate this
machine.
WARNING: Fire!
•Clean flammable material from
machine. Prevent fires by keeping
battery compartment, top of deck,
and operator’s station clean of
accumulated trash, grass clippings,
and other debris.
Part Number 608579
WARNING: Read Operator’s Manual
•Read Operator’s Manual and decals before attempting to operate
this machine.
WARNING: Fire!
•Clean flammable material from machine. Prevent fires by keeping
battery compartment, top of deck, and operator’s station clean of
accumulated trash, grass clippings, and other debris.
WARNING



REV B 2-6 127675
Part Number 608576
WARNING: Read Operator’s Manual
•Read Operator’s Manual and decals before attempting to operate
this machine
WARNING: Thrown objects!
•Always maintain a safe distance from people and pets when
mowing.
•Always stop machine if someone enters the area.
•Inspect area to be mowed for hazards such as rocks, metal objects
and other debris which may be thrown or entangled by mower
blades. Remove these objects before mowing.
•Keep shields and covers in place while machine is in operation.
•Remove key and disconnect battery before attempting to clear
discharge, inspect or service deck or blades.
Part Number 608595
WARNING: Read Operator’s Manual
•Read Operator’s Manual and decals before attempting to operate
this machine
WARNING: Loss of Steering Control!
•If you lose steering control while operating the machine, activate
the park brake and secure in the park brake position immediately.
Inspect the machine and involve your dealer to resolve the problem
before continuing to operate
Part Number 776476
A. Deck switch disengaged (OFF)
position
B. Deck switch engaged (ON)
position
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Part Number 608575
WARNING: Read Operator’s Manual
•Read Operator’s Manual and decals before attempting to operate
this machine.
DANGER: Electric Shock or Electrocution
•Before inspecting or servicing machine remove key and disconnect
battery.
•Service should only be performed by a trained technician..
Part Number 608577
WARNING:
Read Operator’s Manual and decals before
attempting to operate this machine.
WARNING: Thrown Objects!
•Never operate the mower deck with side
deflector damaged, altered, removed or
in raised position, except when the entire
grass catcher attachment or mulching
system is being used.
DANGER: Rotating blades
•Keep hands, feet and clothing away.
•Keep shields or covers in place while
machine is in operation.
•Remove key and disconnect battery
before attempting to clear discharge,
inspect and/or service blades.
Part Number 608594
•Neutral
•Fast/Fast Reverse
•Slow
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127675 2-7 REV B
Part Number 601815
DANGER: Battery Hazards!
•Avoid skin contact with battery acid
•Do not overfill battery.
•Electrolyte may overflow and damage paint, wiring or structure. When cleaning the battery, use
soap and water. Be careful not to get soap and water into the battery. Use soda mixed in water to
clean corrosion off the terminals.
•Always wear eye protection when checking the battery, acid can cause serious injury to skin and
eyes. If contact occurs, flush area with clean water and call physician immediately. Acid will also
damage clothing.
•Do not allow open flame near the battery when charging.
•Hydrogen gas forms inside the battery. This gas is both toxic and flammable and may cause an
explosion if exposed to flame. Always remove the negative ground first and replace it last.
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Part Number 608550
A. Before starting the mower
B. Read Operator’s Manual
C. Disengage mower blades
D. Place control levers in park brake position
E. Mower blade engage/disengage switch
F. Ignition switch - insert key
G. High speed setting
H. Low speed setting
I. Read Operator’s Manual before attempting to operate this
machine
J. Wear ear protection, eye protection and safety shoes
when operating this equipment
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GJ
FHI
EABCD

REV B 2-8 127675
Part Number 601981
WARNING: Read operator’s Manual and decals
before attempting to operate this
machine.
WARNING: Roll over!
•Operate a safe distance (minimum of 10 feet) away
from drop-offs, retaining walls, drainage ditches,
embankments, water, and other types of hazards to
avoid a wheel dropping over the edge or to avoid
the ground from breaking away.
WARNING: Back over!
•Do not carry passengers.
•Always stop machine if someone enters the area
•Always be aware of what is behind the machne
before backing up. Do not mow in reverse unless
absolutely necessary. Always look down and behind
before and while backing up.
WARNING: Roll over!
•Slow down before turning.
•Do not operate on slopes greater than 15 degrees.
•Keep all movement on slopes slow and gradual.
Never make sudden changes in speed and direc-
tion.
•Do not operate on slopes above a retaining wall or
drop-off.
WARNING: Ejection
•Do not operate on slopes greater than 15 degrees.
•Keep all movement slow and gradual when going up
or down slopes.
•Do not remove or modify stabilizer wheels or injury
can result.
WARNING: Loss of traction/control on slopes!
•Shut off blades.
•Back slowly down the slope when loss of traction
occurs.
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127675 2-9 REV B
1. Hold this sheet of paper in front of you. Make sure that Line A is horizontal.
2. Align Line B with a vertical surface such as pole, tree or building.
3. Fold the paper along the slope guide lines (C, D or E).
4. Align the closest slope guide line with the ground slope. This will give you a close estimation of the ground slope to be
mowed.
Slope Guide Lines
Line B
D (10o)
C (5o)
E (15o)
Line A
Slope Guide
Use this diagram when determining the degree of slope to be mowed.

REV B 2-10 127675

127675 3-1 REV B
OPERATION
Safe Operating Practices
Refer to the Safety Precautions section of this manual for
operational and personal safety information.
Control Panel
A. Deck switch (Figure 3-1) — this switch engages the
deck. Pull the switch up to engage and push the switch
down to disengage the clutch.
For additional clutch information refer to the Mower
Deck Operation section of this manual.
B. Ignition switch (Figure 3-1) — a two position switch:
“ON” and “OFF”. With the key inserted, rotate it
clockwise to the “ON” position;
C. High/Low speed switch. (Figure 3-1) - this switch
increases and decreases the top speed of the mower.
At high range the button is flush with control panel, at
low range the button is recessed.
D. Electronic hour meter and Charge level indicator
(Figure 3-1) — registers 1/10 hour increments up to
9,999.9 total hours. It is connected to the key switch. It
records the accumulative time while the ignition key is
switched to the “ON” position. The lighted bar on the
bar graph indicates the charge level.
Controls
A. Steering control levers (Figure 3-2 & Figure 3-3) —
these levers control the mower’s speed and direction.
B. Park brake pedal (Figure 3-4) - the park brake pedal is
used to secure the mower in a stationery position when
the steering control levers are in the neutral position.
To engage park brake, firmly push pedal pad and toe
pad forward until it latches to the striker plate.
To release park brake, firmly push on the pedal pad
until and toe pad releases.
C. Deck lift pedal (Figure 3-5) — the deck lift pedal is used
to raise or lower the deck. Push on the pedal to raise
the deck, and then place the adjusting pin into the
desired cutting height hole. Release the pedal. Push on
the deck lift pedal to raise the deck when going over
obstructions.
Safety Start Interlock System
The mower’s safety start interlock system consists of the
park brake switches, neutral lock switches, seat switch, and
deck switch.
A. Deck switch
B. Key switch
C. High/Low speed switch
D. Electric hour meter and
charge level indicator
Figure 3-1
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B
D
C
A
BATTERY
The parking brake may not hold the mower if
parked on a slope. Block or chock the machine
when parked on a slope.
Shown with steering control levers in the neutral position
A. Steering control lever
Figure 3-2
WARNING
A

REV B 3-2 127675
IMPORTANT: Repair this important safety feature
immediately if it malfunctions.
The machine incorporates a separate seat switch which will
stop the drive system and deck motors when the operator is
unseated for any reason while the mower is operating. This
safety feature prevents mower runaway or accidental
entanglement during operation.
Check the mower’s safety start interlock system daily,
prior to operation.
To inspect the system:
1. Sit on the seat when testing the seat switch.
2. Turn on ignition switch to “ON” position, wait 3-5
seconds while the system charges. The hour meter and
high/low switch will illuminate.
3. Set both steering control levers in the neutral set
position.
4. With the deck switch down and the steering control
levers in the neutral set position, slowly rise off of the
seat. The mower will emit a slow steady beep. The
mower will not move.
5. With the deck switch up and/or the blades spinning
slowing rise off of the seat. The blades should stop.
6. With the machine slowly driving forward on a flat
surface, rise up off the seat. The mower should stop.
7. If the mower fails either of these tests, stop using the
mower and contact your Hustler® dealer.
Shown with steering control lever in the neutral set
position
A. Steering control lever in neutral set position
Figure 3-3
Shown with park brake enabled.
A. Park brake pedal
B. Toe pedal
C. Striker plate
Figure 3-4
A
A
B
C
A. Deck lift pedal
Figure 3-5
The safety interlock system should always function
per steps 4, 5 and 6. If it does not function properly,
correct it immediately. Do not operate machine
without a properly functioning seat safety switch.
A
WARNING

127675 3-3 REV B
Mower Operation
Driving the Mower
After turning the key switch to the ON position and
releasing the park brake, engage the steering control levers
and steer as follows:
To go forward, push the steering control levers forward an
equal distance. Figure 3-6
To go in reverse, pull the steering control levers rearward
an equal distance. Figure 3-6
To turn left, move the right steering control lever farther
forward from neutral than the left steering control lever.
To turn right, move the left steering control lever farther
forward from neutral than the right steering control lever.
Figure 3-6
Zero radius turn, move one steering control lever forward
and the other steering control lever back of neutral. This
allows the drive wheels to counter-rotate. Figure 3-6
To stop or decrease speed, move steering control levers to
neutral. When going forward pull back gently on steering
control levers. When going in reverse push forward gently on
steering control levers.
For emergency stops, when traveling forward or rearward,
depress and latch the park brake.
To make a three point turn to the right:
1. Move the left steering control lever farther forward
from neutral than the right steering control lever and
start the turn. Figure 3-7
2. Next, pull back on the steering control levers until they
pass neutral and the machine starts to go rearward.
Figure 3-7
3. Pull the right steering control lever farther rearward
from neutral than the left steering control lever until the
rear of the machine pivots around. Figure 3-7
4. Then, push the steering control levers forward until they
both pass neutral and the machine starts to go forward.
Figure 3-7
5. Push the left steering control lever farther forward from
neutral than the right steering control lever and finish
the turn. Figure 3-7
To increase speed, increase the steering control lever’s
distance from neutral. The farther forward the steering
control levers are from neutral, the faster the mower will travel
forward. The farther back the steering control levers are from
neutral, the faster the mower will go in reverse.
Never make sudden stops or reverse direction,
especially when maneuvering on a slope. The
steering is designed for sensitive response. Rapid
movement of the control levers in either direction
could result in a reaction of the mower that can
cause serious injury.
When moving in the rearward direction push
forward gently on steering control levers and avoid
sudden movement. Any sudden movement could
cause the front of the mower to come off of the
ground resulting in possible loss of control,
causing serious injury or death.
DANGERDANGER
Always be aware of what is behind the machine
before backing up. Do not mow in reverse unless
absolutely necessary. Always look down and
behind before and while backing up.
WARNING

REV B 3-4 127675
Figure 3-6
FORWARD TRAVEL
FRONT OF MOWER FACES THIS DIRECTION
ZERO RADIUS TURN
FORWARD TRAVEL
RIGHT TURN
REVERSE TRAVEL
RIGHT TURN
REVERSE TRAVEL
N = NEUTRAL POSITION
Direction of arrows indicate direction of mower
movement
N
N
N
N
N
N
N
N
N
N
Figure 3-7
Step 1
Step 2
Step 3
Right
control
lever
Left
control
lever
Neutral
Right
control
lever
Left
control
lever
Neutral
Left control lever
Right control lever
THREE POINT TURN
Neutral