HUSTLER 121505 User manual

INSTRUCTION
121672
REV. A
LIGHT KIT
PART NUMBER: 121505
PACKING LIST:
Listed below are parts included in this kit. If any parts are missing or damaged, please contact the
Hustler®Parts Department. Retain these instructions for replacement parts.
INDEX NO. PART NO. DESCRIPTION QTY
1 605209 CS #8-32 X .500 PH TRX 4
2 605208 NT #8-32 HX NL ZN 4
3 000331 WIRE TIE 10
4 604307 PUSH BUTTON MOUNT 3
5 605405 PUSH MOUNT 2
6 120384 FOOT REST 1
7 605003 LIGHT 2
8 605294 WIRE HARNESS 1
8
7
4
5
2
3
1
6

LIGHT KIT 121672 REV. A 2
ASSEMBLY:
1. Park the mower on a solid, level surface; lower the deck to thelowest position; set the
park brakes; shut-off the engine; and remove the ignition key. (Disconnect the nega-
tive battery cable.)
2. Remove the existing foot rest and the floor panel to access the wire harness path.
3. Insert the headlights into the new foot rest and secure with the provided hardware.
FIG. 1
4. Insert the two wire harness leads up through the mower frame from below. Connect
the lights to the wire harness. FIG. 1
Use extreme caution if it becomes necessary to operate the unit, transporting or mowing, after dark or in low light
situations. Only operate in open areas where there are no overhead obstructions; i.e. guide wires, tree branches,
low overhangs, etc. Operate only in areas where the operator is thoroughly familiar with the terrain and any poten-
tial hazards. The lights are designed to illuminate forward and down and will not illuminate to the side or upward.
FIG. 1
WARNING
2
3
3
2Existing Hardware
4
1
1 Foot rest
2 Cap Screw
3 Light
4Nut
Existing Hardware
Light Wire Harness

LIGHT KIT 121672 REV. A 3
5. Insert the push button mounts into the mounting holes located in the mower frame.
FIG. 2
NOTE: Make sure to insert the push button mounts in from the top of the frame.
6. Insert wire ties through the push button mounts to secure the light harness.
7. Attach the new foot rest using existing hardware. FIG. 1
8. Insert the push mounts into the side of the left frame rail. Insert wire ties into the
push mounts for securing the light harness in the next step. FIG. 3
FIG. 2
FIG. 3
Push Button Mount
Push Mount

LIGHT KIT 121672 REV. A 4
9. Route the light harness along the inside of the front and left side of the mower frame,
loosely securing it in place with wire ties. FIG. 4
NOTE: The light harness will need to be pulled tight to allow it to reach the area under the
seat.
IMPORTANT: The light harness must be routed per FIG. 4, FIG. 5 & FIG. 6 . .
FIG. 4
Wire Tie
Wire Tie
Wire Tie
Wire Tie

LIGHT KIT 121672 REV. A 5
FIG. 5
FIG. 6
Wire Tie
Wire Tie
Wire Tie
Light harness must be
routed as shown.
Light harness
Wire Tie
Push Mount
Wire tie
Wire tie
Route light
harness as
shown

LIGHT KIT 121672 REV. A 6
10. Raise the seat and locate the main harness connector. FIG. 7
11. Remove and discard the plug from the main harness connector. FIG. 7
12. Pull the light harness, at the light harness connector until all the excess harness is
removed from along the mower frame. FIG. 8
13. Insert a push mount into the mower frame and insert a wire tie into the push mount.
FIG. 8
14. Connect the light harness to the main harness. FIG. 8
15. Attach the light harness to the mower frame as shown. FIG. 9
16. Position the excess light harness as shown and secure in place with the wire tie.
FIG. 8
17. Check the light harness routing and make sure the harness does not come in contact
with any moving parts. Correct as necessary.
FIG. 7
Plug
Main harness
connector

LIGHT KIT 121672 REV. A 7
18. Tighten all wire ties.
19. Return the seat to the operating position.
20. Re-attach the floor panel using the existing hardware.
21. Re-connect the negative battery cable.
NOTE: The lights work whenever the key is in the “RUN” position.
FIG. 8 FIG. 9
Wire tie
Push mount
Main harness
connector
Light harness
connector
Wire tie Light harness
Wire tie
Light harness