HUSTLER X-ONE User manual

114565_0112
•••••••
Hustler Turf Equipment
•••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097
Hustler®Three Bag Catcher
48”/54”/60”/66”/72” Decks
Operator’s Manual

t-2 114565_0112

114565_0112 c-1
Table of Contents
General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Assembly Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Maintenance & Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

c-2 114565_0112

114565_0112 1-1
GENERAL INFORMATION
To The New Owner
The purpose of this manual is to assist owners and operators
in maintaining and operating the Hustler®Three Bag Catcher.
Please read it carefully; information and instructions furnished
can help you achieve years of dependable performance.
Using This Manual
General operation, adjustment and maintenance guidance is
outlined for both the experienced and novice Hustler®user.
Operating conditions vary considerably and cannot all be
addressed individually. Through experience, however, operators
should find no difficulty in developing good operating skills
suitable to most conditions.
Directions used in this manual, for example RIGHT or LEFT,
refer to directions when seated on mower facing forward, unless
otherwise stated.
Photographs and illustrations used were current at the time of
printing, but subsequent production changes may cause your
machine to vary slightly in detail. Hustler®Turf Equipment.
reserves the right to redesign and change the machine as deemed
necessary, without notification. If a change has been made to
your machine which is not reflected in this operator’s manual, or
the parts manual, see your Hustler®dealer for current
information and parts.
Warranty Registration
Your Hustler®Dealer must register the unit on-line within ten
(10) days following date of purchase to validate your warranty
protection. As the new equipment owner, you should confirm
that your Hustler®Dealer has registered your mower with
Hustler®Turf Equipment.
Be sure to register the mower plus each attachment that
displays a model and serial identification number plate with
Hustler®Turf Equipment.
IMPORTANT: Any unauthorized modification, alteration,
or use of non-approved attachments voids the warranty and
releases Hustler®Turf Equipment from any liability arising from
subsequent use of this equipment. Do not use or operate any
attachment not approved by Hustler®Turf Equipment.
Parts and Service
Use original Hustler®replacement parts only. These parts are
available through your local Hustler®dealer. To obtain prompt,
efficient service, always provide the following information
when ordering parts:
1. Correct part description and number, as given in the parts
manual supplied with your owner’s packet.
2. Correct model number.
All warranty repair and service must be handled through an
authorized Hustler®dealer. Arrangements should be made
through your local service center.
Accessories
Part Number Description
114536 Catcher wall mount

1-2 114565_0112

114565_0112 2-1
SAFETY PRECAUTIONS
This safety alert symbol is used to call attention to a message
intended to provide a reasonable degree of PERSONAL
SAFETY for operators and other persons during the normal
operation and servicing of this equipment.
DANGER – denotes immediate hazards which WILL result
in severe personal injury or death.
WARNING – denotes a hazard or unsafe practice which
COULD result in severe personal injury or death.
This manual uses two other words to highlight information.
IMPORTANT calls attention to special mechanical information
and NOTE: emphasizes general information worthy of special
attention.
All operators should read this manual and be instructed about
safe operating and maintenance procedures. This is the owner’s
responsibility.
Improper use or maintenance by the operator or owner
can result in injury. To reduce the potential for injury,
comply with these safety instructions and always pay
attention to the safety alert symbol, which means
DANGER or WARNING - “personal safety instructions.”
Failure to comply with the instructions may result in
personal injury or death.
Incorrect usage of this machine may result in severe
injury. Personnel operating and maintaining it should be
trained in the proper use and should read the manuals
completely and thoroughly before attempting to set-up,
operate, adjust, or service this machine.
It is the owner’s responsibility to make certain that the
operators and mechanics read and understand this manual. It is
also the owner’s responsibility to make certain that the
operators and mechanics are qualified and physically able
individuals, properly trained in the operation of this equipment.
All operators and mechanics must become familiar with the safe
operation of the equipment, operator controls and safety signs.
Never let children or untrained people operate or service the
equipment. Local regulations may restrict the age of the
operator.
The owner/user can prevent and is responsible for accidents or
injuries occurring to themselves, other people or property.
The owner should also ensure that the operator/mechanic
know that they are responsible for their own safety as well as the
safety of other persons within the vicinity. Remember, the
operator is responsible for accidents or hazards occurring to
other people or their property.
Evaluate the terrain to determine what accessories and
attachments are needed to properly and safely perform
the job. Only use accessories and attachments approved
by the manufacturer.
Always stop on level ground, disengage deck clutch,
place steering control levers in the park brake position,
stop mower’s engine and remove ignition key before
leaving operator’s seat for any reason including emptying
the catcher bags or unclogging the chute.
Always be aware of any obstructions, especially small
children, when backing or unloading the bags.
Always keep safety shields and covers in place, except
for servicing.
Never work on mower deck when the mower’s engine is
running.
Never operate machine with bagger lid in the raised posi-
tion except for unloading.
Never attempt high speed maneuvering in crowded or
congested areas.
Always operate with complete catcher system, mulching
system or side discharge chute in place and in the lowest
position.
Always keep clear of the mower blades and attachments
during their operation.
Turn off blades when not mowing.
Stop the engine before removing the grass catcher or
unclogging the discharge chute. Never clear the discharge
chute with the engine running. Turn off the engine and be
sure the blades have stopped before cleaning. Use a stick
to clear a plugged discharge area. Never use your hand!
Clean flammable material from machine. Prevent
fires by keeping engine compartment, exhaust area,
battery, fuel line, fuel tank and operator’s station
clean of accumulated trash, grass clippings , and
other debris. Always clean up spilled fuel and oil.
Grass collection system components are subject to wear,
damage and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
components and replace with manufacturer’s recom-
mended parts when necessary.
Never direct discharged material toward anyone. Avoid
discharging material against a wall or obstruction. Mate-
rial may ricochet back towards the operator. Always dis-
engage the blades and wait for them to stop before
crossing gravel drives, walks or roads.

2-2 114565_0112
WARNING: Thrown objects!
Part Number 601624 Part Number 601837
•Never operate the mower
deck with side deflector dam-
aged, altered, removed or in
raised position, except when
the entire grass catcher
attachment or mulching sys-
tem is being used.
DANGER:
Rotating blades, pulleys &
belts
•Keep hands, feet and cloth-
ing away.
•Keep shields or covers in
place while machine is in
operation.
Part Number 602758 Part Number 602757
•Read Operator’s Manual
before attempting to operate
this machine.
•Wear ear protection, eye pro-
tection and safety shoes
when operating this equip-
ment
DANGER:
Rotating impeller
•Keep hands, feet and cloth-
ing away.
•Keep shields or covers in
place while machine is in
operation.
•Stop engine, remove ignition
key.
•Engage park brake.
•Use a probe to clear debris
from blower assembly.
Remove blower chute to
clear debris from chute.
•Never engage mower deck
unless the entire grass
catcher attachment is prop-
erly installed.
601625
602757

114565_0112 3-1
ASSEMBLY INSTRUCTION
These instructions apply to the assembly of the Hustler®Three
Bag Catcher to a Hustler®48”, 54”, 60”, 66” or 72” mower.
It is intended that these units be installed by trained Hustler®
service personnel. If additional assistance is required, contact
the Hustler®Customer Service Department.
Directions given in these instructions, for example left and
right, refer to direction while seated on the mower.
Before proceeding, read thru the following instructions to
familiarize yourself, while at the same time identify and
inventory kit parts supplied.
Unpack and inspect all parts. Notify carrier of any shipping
damages immediately.
Packing List – Hustler®X-ONE Catcher
Packing List - Hustler®Super Z Catcher
Deck Adapter Kits
The following adapter kits must be used when mounting the
Three Bag Catcher to a particular deck.
Mower Deck Preparation
1. Park the mower on a flat surface. Always place the deck
clutch switch in the disengaged position, place the
steering control levers in the park brake position and shut
off the ignition switch and remove the key from the
switch. Disconnect the negative battery cable.
2. 48”/54”/60” decks only – Remove the discharge chute
and torsion spring.
66”/72” decks only – Remove the right side pulley
cover, discharge chute, and torsion spring.
NOTE: Retain these parts as they will be re-installed
when the Catcher is removed.
3. Release the deck drive belt tension.
48”/54”/60” decks only – Remove the existing spindle
bolt and pulley from the center blade spindle.
66”/72” decks only – Remove the existing spindle bolt
and pulley from the right side blade spindle.
All decks – Replace the pulley with the double pulley
and place the new cup washer between the head of the
new bolt and the drive pulley. Thread the cup washer and
bolt assembly into the spindle shaft. Torque bolt to 118
ft.-lbs. Refer to Figure 3-1, Figure 3-2, Figure 3-3, Figure
3-4 or Figure 3-5.
4. Attach the deck blowout baffle to the underneath side of
the deck. Refer to Figure 3-1, Figure 3-2, Figure 3-3,
Figure 3-4 or Figure 3-5.
NOTE: This baffle replaces the existing right side adjust-
able baffle provided with the deck.
NOTE: The blowout baffle is most useful in dry, dusty
conditions, particularly when picking up leaves. In other
conditions, the adjustable baffle, supplied with the deck,
may provide better cut quality and dispersion than the
blowout baffle.
5. Attach the blower baffle to the deck. Refer to Figure 3-1,
Figure 3-2, Figure 3-3, Figure 3-4 or Figure 3-5.
6. Assemble the blower mount to blower assembly. Refer to
Figure 3-1, Figure 3-2, Figure 3-3, Figure 3-4 or Figure
3-5.
NOTE: The 48”/54” blower mount has two sets of holes.
Use the rear set of holes when attaching to a 48” deck.
Use the front set of holes when attaching to a 54” deck.
Figure 3-1
7. Attach the blower assembly to the deck by inserting the
rod through the discharge chute bracket and blower
mount and secure with nut. Refer to Figure 3-1, Figure 3-
2, Figure 3-3, Figure 3-4 or Figure 3-5.
8. Place the deck drive belt around the lower pulley of the
double pulley. Confirm that the belt is properly routed
and seated on all pulleys and idlers. Re-tension the deck
drive belt per the tensioning instructions found in the
mower’s General Service Manual.
9. Install and route the blower belt around the blower
pulleys and the upper pulley on the double pulley. This
belt is self tensioning. Figure 3-6 or Figure 3-7
10. 48”/54” decks only – Remove the lower nut from the
right front deck chain attaching bolt. Slide the blower belt
cover mount bracket onto the bolt and re-install the nut
and tighten. Figure 3-1
11. 60” decks only – Remove the front right side deck lift
chain and attach the rigid link (115665) to the deck lift
arm.
Position the center drive bracket (115773) on the deck as
shown and attach it and the rigid link (115665) to the
deck.
NOTE: The rigid link (115665) must move freely in the
top slot and rotate freely in the bottom hole.
12. Attach the blower belt cover. Refer to Figure 3-1, Figure
Part No. Description Qty
550996 Blower assembly 1
550835 Frame assembly 1
550837 X-ONE Frame adapter 1
Part No. Description Qty
550996 Blower assembly 1
550835 Frame assembly 1
550836 Super Z Frame adapter 1
Deck Size Adapter Kit P/N
48” (X-ONE) 113900
54” (X-ONE) 113901
X-ONE with 60” 113902
Super Z with 60” 113903
66” (Super Z) 113904
72” (Super Z) 113905

3-2 114565_0112
3-2, Figure 3-3, Figure 3-4 or Figure 3-5. 13. 48”/54”/66”/72” decks only – Attach the outlet adapter
to the blower outlet tube. Refer to Figure 3-1, Figure 3-4
or Figure 3-5
WARNING
Do not operate deck without discharge chute or complete
catcher system in place.

114565_0112 3-3
Figure 3-1
INDEX
NO. PART NO. DESCRIPTION
1 603213 BLOWER OUTLET TUBE
2 114066 OUTLET ADAPTER
3 025395 CB .375-16 X 1.00 G5 ZNY
4 767954 FW .406 X .812 X .060 SAE
5 054502 NT .375-16 HX GRD 5 ZNY
6 036244 CS .375-16 X 1.000 HX G5
7 114194 BLOWER MOUNT
8 551034
551035 BLOWER BELT COVER, 48" BLOWER BELT COVER, 54"
9 603318
603319 BELT, A 97.0" EL, 48” BELT, A 103.0” EL, 54”
10 017616 CS .500-13 X 1.750 HX G5
11 752386 CW .515 X 2.25 X .204 BLK
12 603309
603310 DOUBLE PULLEY, 48" DOUBLE PULLEY, 54”
13 114388
114389 BELT COVER BRACKET, 48" BELT COVER BRACKET, 54”
14 601069 CN .312-18 X .200 MAX THK
15 792002 KNOB 5/16-18 X 3/4"
16 114068
114071 BLOWER BAFFLE, 48" BLOWER BAFFLE, 54”
17 114359
114360 RH BLOWOUT BAFFLE, 48" RH BLOWOUT BAFFLE, 54”
18 086660 NT .375-16 HXZY NL
2
1
3
4
4
4
4
44
5
5
5
6
6
7
910
11
12
13
14
15
17
3
18
8
16
Existing
hardware
Existing
hardware
Existing
hardware
Blower
assembly
113900 (48”) & 113901 (54”) Adapter Assembly
Existing
hardware
48”
mount
hole
54”
mount
hole
Discharge
cover
Install in lower set of holes
1
NOTES:
1. Bracket shown for 48” deck. 54” deck
bracket formed opposite.

3-4 114565_0112
Figure 3-2
INDEX
NO. PART NO. DESCRIPTION
1 115772 CENTER DRIVE COVER
2 603806 110.5" EL A-SEC BELT
3 114361 RS BLOWOUT BAFFLE
4 113127 BLOWER BAFFLE
5 113118 BLOWER MOUNT
6 792002 KNOB 5/16-18 X 3/4"
7 115665 RIGID LINK
8 115773 CENTER DRIVE BRACKET
9 603311 60" DOUBLE DRIVE PULLEY
10 752386 CW .515 X 2.25 X .204 BLK
11 017616 CS .500-13 X 1.750 HX G5
12 036244 CS .375-16 X 1.000 HX G5
13 025395 CB .375-16 X 1.00 G5 ZNY
14 767954 FW .406 X .812 X .060 SAE
15 054502 NT .375-16 HX GRD 5 ZNY
16 086660 NT .375-16 HXZY NL
17 601069 CN .312-18 X .200 MAX THK
1
2
3
5
4
7
8
9
10
15
11
13
6
12
14
Existing
hardware
Blower
assembly
Existing
hardware
14
14
16 12
Existing
hardware
Outlet tube and
adapter assembly
7
Existing
hardware
Existing
rod
Existing
hardware
Existing
hardware
14
14
15
Install in lower set of holes
17
Discharge
cover
Existing
hardware
113903 (60” X-ONE)
Adapter Assembly

114565_0112 3-5
Figure 3-3
1
2
3
4
5
7
8
9
10
16
13
15
6
INDEX
NO. PART NO. DESCRIPTION
1 115772 CENTER DRIVE COVER
2 603806 110.5" EL A-SEC BELT
3 114361 RS BLOWOUT BAFFLE
4 113118 BLOWER MOUNT
5 113127 BLOWER BAFFLE
6 792002 KNOB 5/16-18 X 3/4"
7 115665 RIGID LINK
8 115773 CENTER DRIVE BRACKET
9 602914 DOUBLE PULLEY
10 752386 CW .515 X 2.25 X .204 BLK
11 045765 FW 1.030 X 1.500 X .134 ZN
12 767954 FW .406 X .812 X .060 SAE
13 008573 CS .500-13 X 2.500 HX G5
14 036244 CS .375-16 X 1.000 HX G5
15 025395 CB .375-16 X 1.00 G5 ZNY
16 054502 NT .375-16 HX GRD 5 ZNY
17 086660 NT .375-16 HXZY NL
18 601069 CN .312-18 X .200 MAX THK
14
113903 (60” Super Z)
Adapter Assembly
12
Existing
hardware
Blower
assembly
Existing
hardware
Existing
hardware
Existing
hardware
18
Discharge
cover
Install in lower set of holes
12
12
12
12
17 14
Existing
hardware
Existing
hardware
7
16
Existing
hardware
Outlet tube and
adapter assembly
11
Existing
rod

3-6 114565_0112
Figure 3-4
21
3
4
13
44
444
5
5
5
6
6
7
910
11
12
14
15
3
16
8
INDEX
NO. PART NO. DESCRIPTION
1 603324 BLOWER OUTLET TUBE
2 114066 OUTLET ADAPTER
3 025395 CB .375-16 X 1.00 G5 ZNY
4 767954 FW .406 X .812 X .060 SAE
5 054502 NT .375-16 HX GRD 5 ZNY
6 036244 CS .375-16 X 1.000 HX G5
7 113118 BLOWER MOUNT
8 551037 BLOWER BELT COVER
9 602997 BELT, A 86.0" EL
10 017616 CS .500-13 X 1.750 HX G5
11 752386 CW .515 X 2.25 X .204 BLK
12 603312 DOUBLE PULLEY
13 114349 DOUBLE PULLEY COVER
14 114074 BLOWER BAFFLE
15 114362 RH BLOWOUT BAFFLE
16 086660 NT .375-16 HXZY NL
113904 (66”) Adapter Assembly
Existing
hardware
Blower
assembly
Existing
hardware
Existing
hardware
Discharge
cover
Install in lower set of holes

114565_0112 3-7
Figure 3-5
2
1
3
4
4
4
4
44
5
5
5
6
6
7
910
11
12
13
14
16
8
INDEX
NO. PART NO. DESCRIPTION
1 603324 BLOWER OUTLET TUBE
2 114066 OUTLET ADAPTER
3 025395 CB .375-16 X 1.00 G5 ZNY
4 767954 FW .406 X .812 X .060 SAE
5 054502 NT .375-16 HX GRD 5 ZNY
6 036244 CS .375-16 X 1.000 HX G5
7 113118 BLOWER MOUNT
8 551038 BLOWER BELT COVER
9 602998 BELT, A 89.0" EL
10 017616 CS .500-13 X 1.750 HX G5
11 752386 CW .515 X 2.25 X .204 BLK
12 603313 DOUBLE PULLEY
13 114350 DOUBLE PULLEY COVER
14 114077 BLOWER BAFFLE
15 114363 RH BLOWOUT BAFFLE
16 086660 NT .375-16 HXZY NL
15
113905 (72”) Adapter Assembly
3
Existing
hardware
Blower
assembly
Existing
hardware
Existing
hardware
Discharge
cover
Install in lower set of holes

3-8 114565_0112
Mower Preparation
1. Remove the two cap screws that attach the left side of the
rear bumper to the mower frame. Figure 3-13
2. Attach the left side mount to the rear bumper and the
mower frame using the hardware shown. Figure 3-13
3. Repeat steps 1 & 2 for the opposite side. Figure 3-13
4. Attach the bag shield to the left side mount as shown.
Figure 3-13
5. Attach the pivot mount assembly to the left and right
mounts as shown. Figure 3-13
6. Tighen all hardware.
Final Connection
1. Insert the hood inlet tube into the opening in the hood
assembly and bolt in place. Make sure the tube is
orientated per the illustration. Figure 3-8
2. Lift the hood assembly using the lift handles. Figure 3-9
3. Slide the hood assembly’s lower pivot pins into the slots
in the pivot mount assembly. Figure 3-11
4. Place your hands on the hood assembly as indicated in
Figure 3-9. By lifting with your left hand and pushing
down with your right hand, pivot the lid assembly up 90°
and over until the upper pins latch in the upper hood
Figure 3-6
Figure 3-7
WARNING
Allow engine and muffler to cool before assembling the
unit to the mower.
48”/54”/60” Blower Belt Routing
Blower belt
66”/72”” Blower Belt Routing
Blower belt
Figure 3-8
Figure 3-9
Hood inlet tube
Hood assembly
058776
768523
768523
050161
Lift handle
Lift handle
Place left hand here
Place right
hand here

114565_0112 3-9
latch. Figure 3-11
5. Raise the discharge cover on the blower housing. Slide
the outlet adapter into place on the blower outlet. Secure
in place with the discharge cover latching the rod handle
of the outlet adapter. Refer to Figure 3-1, Figure 3-2,
Figure 3-3, Figure 3-4 or Figure 3-5
6. Slide one end of the flex tube onto the blower outlet tube.
Figure 3-12
7. Slide the other end of the flex tube over the catcher hood
elbow chute and secure in place with the clamp. Figure 3-
12
8. Locate the holes that are located under the step tread on
the counter weight mount. Using the holes as a guide cut
the step tread away from the holes to allow the mounting
bolts to go through. Figure 3-14
9. Locate the holes that are located under the step tread on
the mower frame. Using the holes as a guide cut the step
tread away from the holes to allow the mounting bolts for
the counter weight mount to go through. Figure 3-14
10. Attach the counter weight mount to the front of the
mower. Figure 3-14
NOTE: When attaching the counter weight mount to a
48” deck, the inside set of holes is used for the u-bolts to
attach to the front wheel arms.
11. Slide the weights vertically onto the mount and lock in
place using the weight lock plate and tighten knobs.
Figure 3-14
12. Place the bags in the catcher assembly and close the
catcher hood. Make sure the catcher lid latches in place.
NOTE: Make sure that the non-mesh side of the bag is
towards the engine.
13. Reconnect the negative battery cable.
14. Increase the mower’s drive tire’s pressure to 16 psi (110
KPa). The drive tires will need to have to the air pressure
increased to support the additional weight of the catcher
system and when grass clippings are in the bags.
NOTE: When the catcher system is removed the air pres-
sure in the tires should be decreased to the normal operat-
ing range of 8 - 12 psi (55 - 83 KPa).
Figure 3-10
Figure 3-11
Slot
Pin
Latch
Pin
Figure 3-12
Blower outlet
tube
Catcher lid
elbow chute
Clamp
Flex
tube
Non-mesh
side of bag

3-10 114565_0112
Figure 3-13
INDEX
NO. PART NO. DESCRIPTION
1 767954 FW .406 X .812 X .060 SAE
2 114168
113781 MOUNT, RS (X-ONE) MOUNT, RS (SUPER Z)
3 114169
113782 MOUNT, LS (X-ONE) MOUNT, LS (SUPER Z)
4 113870
113773 PIVOT MOUNT (X-ONE) PIVOT MOUNT (SUPER Z)
5 054502 NT .375-16 HX GRD 5 ZNY
6 008193 NT .500-13 HX G5 ZNYC
7 767962 FW .531 X 1.063 X .090 SAE
8 008193 NT .500-13 HX G5 ZNYC
9 768523 FW .343 X .687 X .051/.080H
10 036236 CS .312-18 X 1.000 HX G5
11 034272 NT .312-18 HX G5 ZNYC
12 114259 BAG SHIELD
13 074252 CS .500-13 X 1.500 HX G5
14 036244 CS .375-16 X 1.000 HX G5
15 017616 CS .500-13 X 1.750 HX G5
6
Hood
Assembly
7
6
67
11
Mount
Assembly
2
1
15
7
12
5
910
13
3
7
8
1
14
4
Lower
pivot pin
Upper
pivot pin
Hood
latch
Flex tube Clamp
Elbow
chute Catcher Hood Assembly
Rear
bumper

114565_0112 3-11
Figure 3-14
2
3
6
8
7
1
9
7
8
4
5
8
7
8
9
48" DECK
54"/60" DECK
INDEX
NO. PART NO. DESCRIPTION
1 114323 WEIGHT LOCK PLATE
2 792002 KNOB 5/16-18 X 3/4"
3 114327
114317 WEIGHT MOUNT (X-ONE) WEIGHT MOUNT (SUPER Z)
4 781880 BUMPER
5 025395 CB .375-16 X 1.00 G5 ZNY
6 603207 WEIGHT
7 086660 NT .375-16 HXZY NL
8 767954 FW .406 X .812 X .060 SAE
9 603339
603340 UB .375-16 X 2.00 X 3.00 SQ (X-ONE) UB .375-16 X 2.00 X 4.00 SQ
(
SUPER Z
)
Weight Assembly
Locate holes and cut
the step tread here
Locate holes and cut
the step tread here

3-12 114565_0112