HWH SPACEMAKER User manual

OPERATOR’S MANUAL
08FEB10
ML45980/MP04.0284
AP45979
www.hwh.com
Ph: 800/321-3494 (or) 563/724-3396 | Fax: 563/724-3408
2096 Moscow Road | Moscow, Iowa 52760
(On I-80, Exit 267 South)
HWH CORPORATION
FEATURING:
Universal Level In/Level Out Room Extensions
CORPORATION
W
HH
R
HWH HYDRAULIC SPACEMAKER
ROOM EXTENSION SYSTEMS
R
CORPORATION
W
CLEAR OF ROOM WHEN OPERATING.
UNDERSTAND OPERATOR’S MANUAL BEFORE
USING. KEEP PEOPLE AND OBSTRUCTIONS
HYDRAULIC ROOM EXTENSION
H
OFF
CAUTION!
ON
H
EXTEND
RETRACT
R
CORPORATION
W
CLEAR OF ROOM WHEN OPERATING.
UNDERSTAND OPERATOR’S MANUAL BEFORE
USING. KEEP PEOPLE AND OBSTRUCTIONS
HYDRAULIC ROOM EXTENSION
H
OFF
CAUTION!
ON
H
EXTEND
RETRACT
R
RR
Universal Straight Out Room Extensions

WARNING !
READ THE ENTIRE OPERATOR’S MANUAL BEFORE OPERATING.
CAUSING INJURY OR DEATH.
CHIPS, OIL LEAKS, ETC. FOLLOW ALL OTHER APPLICABLE SHOP SAFETY PRACTICES.
OPERATOR’S MANUAL
MP14.0000
01OCT13
NEVER PLACE HANDS OR OTHER PARTS OF THE BODY NEAR HYDRAULIC LEAKS. OIL MAY PENETRATE SKIN
WEAR SAFETY GLASSES WHEN INSPECTING OR SERVICING THE SYSTEM TO PROTECT EYES FROM DIRT, METAL
KEEP PEOPLE AND OBSTRUCTIONS CLEAR OF ROOM OR STEP WHEN OPERATING. ANY OBJECT OBSTRUCTING
ROOM OR STEP MOVEMENT MAY BE CRUSHED CAUSING INJURY OR DEATH AND VEHICLE DAMAGE.
HOW TO OBTAIN WARRANTY SERVICE
THIS IS NOT TO BE INTERPRETED AS A STATEMENT OF WARRANTY
HWH CORPORATION strives to maintain the highest level of
customer satisfaction. Therefore, if you discover a defect or
problem, please do the following:
(563) 724-3396 OR (800) 321-3494. Give your name and
coach was purchased, or the date of system installation,
Notify the dealership where you purchased the
vehicle or had the leveling system installed. Dealership
management people are in the best position to resolve
the problem quickly. If the dealer has difficulty solving
the problem, he should immediately contact the Customer
Service Department, at HWH CORPORATION.
If your dealer cannot or will not solve the problem,
notify the Customer Service Department:
HWH CORPORATION 2096 Moscow Rd. Moscow IA. 52760
address, coach manufacturer and model year, date the
SECOND:
FIRST:
authorization of an independent service facility, to be
defective part, either by appointment at the factory or by the
CORPORATION will authorize repair or replacement of the
determine whether or not your claim is valid. If it is, HWH
HWH CORPORATION personnel will contact you to
during business hours (8:00 a.m. till 5:00 p.m. c.s.t.).
description of the problem, and where you can be reached
determined by HWH CORPORATION. All warranty repairs
must be performed by an independent service facility
authorized by HWH CORPORATION, or at the
HWH CORPORATION factory, unless prior written approval
has been obtained from proper HWH CORPORATION
personnel.

CONTROL FUNCTIONS
CONTROL IDENTIFICATION
MP24.4565
08FEB10
CORPORATION
H
CAUTION!
CLEAR OF ROOM WHEN OPERATING.
UNDERSTAND OPERATOR’S MANUAL BEFORE
USING. KEEP PEOPLE AND OBSTRUCTIONS
HYDRAULIC ROOM EXTENSION
OFF
ON
RETRACT
H
W
R
EXTEND ROOM CONTROL
SWITCH
KEY SWITCH
The KEY SWITCH controls power to the ROOM
CONTROL SWITCH. When the KEY SWITCH is in the "ON"
POSITION the room can be operated, and the key cannot be
removed. When the KEY SWITCH is in the "OFF" position
the room cannot be operated, and the key can be removed.
The ROOM CONTROL SWITCH
is a two position momentary switch. Pressing the switch in
the EXTEND POSITION will extend the room. Pressing the
switch in the RETRACT POSITION will retract the room. Re-
leasing the ROOM CONTROL SWITCH will halt the operation
of the room.
ROOM OPERATOR’S PANEL
KEY
KEY SWITCH: ROOM CONTROL SWITCH:

MP25.9995
14MAR12
CONTROL IDENTIFICATION
PUMP RUN TIME
SYSTEM VARIATIONS FOR PUMP RUN TIME
Contact HWH corporation to get specific information about the system in this vehicle.
No matter what HWH system is on the vehicle, the pump should not be ran for more than four minutes
(3" motors) or six minutes (3.7" or 4.5" motors) without allowing the pump motor to cool for thirty minutes.
Continuous operation of the pump motor without allowing the motor to cool can damage the pump motor.
Some HWH systems are equipped with a lighted reset switch.
If the processor turns the pump off because the run time has
been exceeded, the light in the reset switch will turn on. The
With some systems, when the processor has turned the pump off because the run time has been exceeded, power
to the HWH system must be turned off and back on before the system will operate. With motorized vehicles, turn the
ignition off and back on. With non-motorized vehicles, turn the master power switch for the HWH system off and back
DO NOT continue without allowing the pump motor to cool for thirty minutes.
When operating some leveling systems manually or operating the room extensions, the pump will turn off and back
on while pushing the control button when the pump run time has been exceeded.
the pump motor to cool for thirty minutes.
Some systems can be turned back on immediately after the processor turns the pump off.
back on or run the pump without allowing the pump motor to cool for thirty minutes.
Some systems with rooms run the rooms separate from the system processor. These systems do not monitor pump
run time when operating the rooms.
pump motor to cool for thirty minutes.
The HWH systems with a computer processor monitor the pump run time and will turn the pump off if the run time exceeds a
specified time. This time can vary with different systems. Due to available electronics or system design, the pump run time
programs will also vary. Leveling systems and room extensions that are not controlled by a system processor have no pump
run time protection.
thirty minutes.
Pump motors used with HWH leveling systems and room extension systems come in 3 different diameters; 3", 3.7" and 4.5".
Contact the vehicle manufacturer or HWH for help with identifying the motor size.
runs for more than four minutes with a 3" motor; or six minutes with a 3.7" or 4.5" motor that the motor is allowed
to cool for thirty minutes before continuing. Continuous operation of the pump motor without allowing the motor
PUMP RUN TIME
It is important that any time the pump
to cool can damage the motor.
DO NOT run the pump more than four or six minutes without allowing the pump motor to cool for
DO NOT run the pump more than four or six minutes without allowing the
DO NOT turn the system
DO NOT continue without allowing
on.
system will not operate until the reset switch is pushed.
DO NOT continue without allowing the pump motor to
cool for thirty minutes. LIGHTED RESET SWITCH
For cold weather information see "COLD WEATHER OPERATIONS" below.
COLD WEATHER OPERATIONS
HWH leveling and room extension systems are designed to function in cold weather down to 0 degrees Fahrenheit. Below
freezing (32 degrees Fahrenheit) the jacks or rooms will operate slower than usual.
For operation in temperatures dropping below -20 degrees Fahrenheit, it is necessary that the system is equipped with oil
designed for extreme cold weather application such as a synthetic oil. (Contact HWH for recommendations.)
DO NOT run the pump motor continuously.
Continuous operation of the pump with slow moving jacks or rooms in cold weather, without allowing the pump motor to
cool will cause the pump motor to burn up and damage the pump assembly.
It is important that any time the pump runs for more than four minutes
continuing. Continuous operation of the pump motor without allowing the motor to cool can damage the motor.
with a 3" motor; or six minutes with a 3.7" or 4.5" motor that the motor is allowed to cool for thirty minutes before

OPERATING PROCEDURES
MP34.0215
07MAY08
GENERAL INSTRUCTIONS
PREPARATION FOR TRAVEL
If the rooms cannot be retracted according to the
ROOM RETRACT Section, retract the rooms according
to the MANUAL ROOM RETRACTION Section.
The system should then be checked.
Maintain adequate clearance in all directions for vehicle, room
extensions, awnings, doors, steps, etc. Vehicle may move in any direction due to jacks extending or retracting, settling of
the jacks or the vehicle, equipment malfunction, etc..
Any room extension or generator slide should be fully
THE VEHICLE SHOULD NOT
BE MOVED IF ONE OR MORE ROOMS OR THE
WARNING:
retracted before traveling.
GENERATOR SLIDE ARE EXTENDED.

OPERATING PROCEDURES
ROOM EXTEND PROCEDURE
1. Unlock all room-locking devices to include travel
the room remove it before extending the room.
WARNING:
extend the room.
3. To extend the room, press and hold the
ROOM CONTROL SWITCH in the "EXTEND" position
until the room is fully extended.
halt the operation of the room.
4. Turn the room control panel KEY SWITCH to
KEEP PEOPLE AND OBSTRUCTIONS
CLEAR OF ROOM WHEN OPERATING.
IMPORTANT: Do not use a room extension support
when the vehicle is supported by the leveling system.
NOTE: If a MANUAL RETRACT WINCH is attached to
NOTE: Make sure there is adequate clearance to fully
NOTE: Releasing the ROOM CONTROL SWITCH will
2. If equipped with a HWH room control panel, turn the
room control panel KEY SWITCH to the "ON" position.
after the room is fully extended or stops moving.
in the "EXTEND" position for more than ten seconds
of the room, do not reverse direction of the room until
after the room is fully extended. This assures proper
Hold the switch to "EXTEND" three or four seconds
pressurization of the cylinders.
Do not hold the ROOM CONTROL SWITCHIMPORTANT:
NOTE:
During normal operation
the room is fully extended. If necessary, the direction
of the room may be reversed, but watch for binding of
the room. If the direction of the room has been
reversed, DO NOT re-extend the room until the room
has been fully retracted.
If either side of the room stops moving, release the
room control switch immediately. DO NOT force the
room. DO NOT reverse direction of the room, contact
HWH Customer Service for assistance 1-800-321-3494.
MP34.431
3
06MAY1
9
the "OFF" position.
DISENGAGED BEFORE OPERATING THE ROOM.
RETRACTING DEVICES ARE DETACHED OR
ALL ROOM LOCKING, CLAMPING OR MANUAL
OPERATOR’S RESPONSIBILITY TO ENSURE THAT
PERSONAL INJURY AND VEHICLE DAMAGE. IT IS THE
DEVICES ATTACHED OR ENGAGED CAN CAUSE
ROOM LOCKING, CLAMPING OR MANUAL RETRACTING
WARNING: OPERATING A ROOM WITH ANY
clamps/locks supplied by manufacturers other than HWH.
NOTE: The park brake must be set to operate the rooms.
LEVEL IN/LEVEL OUT ROOM MECHANISMS
When the room is fully extended, the floor will raise into
position. Hold the Room Control Switch to the EXTEND
position until the floor is fully raised.
room extension and leveling system operation.
Refer to vehicle manufacturer for proper sequence of

OPERATING PROCEDURES
3. To retract the room press and hold the
ROOM CONTROL SWITCH in the "RETRACT"
position until the room is fully retracted.
halt the operation of the room.
4. Turn the room control panel KEY SWITCH to
IMPORTANT: Room-locking devices should be locked
while traveling.
WARNING:
CLEAR OF ROOM WHEN OPERATING.
KEEP PEOPLE AND OBSTRUCTIONS
5. If the room will not retract see the MANUAL ROOM
RETRACT PROCEDURE.
NOTE: Releasing the ROOM CONTROL SWITCH will
HWH Customer Service for assistance 1-800-321-3494.
room. DO NOT reverse direction of the room, contact
room control switch immediately. DO NOT force the
If either side of the room stops moving, release the
after the room is fully retracted or stops moving.
in the "RETRACT" position for more than ten seconds
Do not hold the ROOM CONTROL SWITCH
reversed, DO NOT retract the room until the room
the room. If the direction of the room has been
of the room may be reversed, but watch for binding of
the room is fully retracted. If necessary, the direction
of the room, do not reverse direction of the room until
During normal operation
Hold the switch to "RETRACT" three or four seconds
after the room is fully retracted. This assures proper
has been fully extended.
pressurization of the cylinders.
IMPORTANT:
NOTE:
MP34.450
8
07MAY1
9
1. The park brake must be set. The room will not
operate if the park brake is not set.
the "OFF" position.
ROOM RETRACT PROCEDURE
Level In/Level Out room mechanisms
When the Room Control Switch is pushed to RETRACT,
the floor will lower to the stored position before the room
starts to retract.
room control panel KEY SWITCH to the "ON" position.
2. If equipped with a HWH room control panel, turn the
DO NOT try to force the room if the
floor will not retract.
room extension and leveling system operation.
Refer to vehicle manufacturer for proper sequence of

ML49810/MP34.9575
27JAN12
OPERATING PROCEDURES
UNIVERSAL LEVEL IN/LEVEL OUT ROOM EXTENSION MECHANISM
MANUAL ROOM RETRACTION PROCEDURES - SPLINED TORSION SHAFT
PAGE 1 OF 2
IMPORTANT: KEEP PEOPLE CLEAR OF THE ROOM
WHEN MANUALLY RETRACTING THE ROOM. MAKE
SURE THERE ARE NO OBJECTS SUCH AS CARPET,
CHAIRS, ETC. BLOCKING OR INTERFERING WITH
THE MOVEMENT OF THE FLOOR OR ROOM.
To manually retract room, first the floor must be completely
lowered. The floor raise / lower mechanism must be accessed
to accomplish this. An area closest to the floor lift cylinder is
the best area to use. A spline wrench which will be needed
to turn the main mechanism spline shaft is wire tied to the
In the event of a hydraulic failure, including the hand pump, if
so equipped, the room and floor can be manually retracted.
1. Determine which extend and retract solenoid valves are
assigned to the room. Open both valves by moving the valve
release cam to the open position as shown in the following
diagram. If the correct valves cannot be identified, open all
IMPORTANT: ONLY MOVE THE RELEASE CAM
IN THE DIRECTION SHOWN. MOVING THE CAM
IN THE OPPOSITE DIRECTION CAN DAMAGE
THE VALVES.
MOTOR
TANK
SHOWN IN
POSITION
CLOSED
POSITION
TO
OPEN
EXT
RET
OPEN
SHOWN IN
VALVE RELEASE CAM
CLOSE
TO
CYL
CYL
FLOOR LIFT CYL
SIDE VIEW
FLOOR LIFT MECHANISM
3. Access the splined shaft as close to the main floor lift
cylinder as possible. (See floor lift mechanism diagram.)
4. Use the spline wrench provided, to rotate the splined
shaft in the direction shown in the floor lift mechanism
diagram. The floor lift cylinder should extend as the floor
lowers to the store position.
5. When the floor is completely lowered, the room can be
retracted. Proceed to page 2 for manual room retraction
instructions.
NOTE: The floor should not be raised hydraulically or
manually until the system has been serviced.
room control valves. Do not open any jack control valves.
TORSION SHAFT
SPLINED
TO LOWER FLOOR
ROTATE SPLINED SHAFT
main floor lift cylinder.
2. Locate the pressure control valve. This valve must be
opened to lower the floor. the pressure control valve is wire
tied to the synchronizing cylinder or mounted directly to the
main floor lift cylinder. (See the hydraulic diagram or contact
HWH Corporation) The end of the valve has a 1/4" release
nut. Use a 1/4" nut driver to turn the nut 4 & 1/2" turns
counterclockwise. DO NOT turn the nut more than 5
turns or damage to the valve can occur.
PRESSURE CONTROL VALVE
NUT
1/4" RELEASE

ML49810/MP34.9576
31JAN12
PLATE
RECEIVER
ROD
THREADED
ROOM EXTENDED
THREADED
BLOCK
ROOM RETRACTED
BLOCK
THREADED
THREADED
ROD
manufacturer.
the front and one for the rear mechanism should be provided.
3. Start both threaded rods until resistance is met, one for
NOTE: To access the threaded blocks refer to vehicle
to step 2.
retracted. Leave the floor solenoid valves open and proceed
1. After the floor is completely lowered, the room can be 5. Move to the other room extension mechanism, rotate
the room, contact HWH Customer Service for assistance
understood or if the room begins to bind DO NOT force
IMPORTANT: If at any stage something is not
7. Repeat steps 4 and 5 alternating from mechanism to
mechanism rotating each threaded rod 12 complete
turns until room is sealed. (DO NOT exceed 15
6. Return to the first room extension mechanism and rotate
the threaded rod clockwise 12 complete turns.
the threaded rod clockwise 12 complete turns.
ft.lbs) Make sure the room does not bind.
1-800-321-3494.
Do Not use an impact wrench.
either mechanism’s threaded rod clockwise 6 complete turns.
a personal wrench or a tire iron with a 1-1/8" opening rotate
4. Using wrench provided,
threaded rods impact the coach wall or the mechanism.
Be careful to not extend the room so far that the
threaded rods out and slightly extending the room.
threaded rods completely, alternate backing the
NOTE: If there is not enough room to remove both
ROOM HAS BEEN SERVICED. ANY SOLENOID VALVES
RODS SHOULD BE COMPLETELY REMOVED.
LEFT OPEN SHOULD BE CLOSED AND THE THREADED
IMPORTANT: DO NOT EXTEND THE ROOM UNTIL THE
threaded rods in place until the room has been
NOTE: Leave the solenoid valves open and the
serviced.
PAGE 2 OF 2
UNIVERSAL LEVEL IN/LEVEL OUT ROOM EXTENSION MECHANISM
OPERATING PROCEDURES
VALVE RELEASE CAMS
SOLENOID VALVES
HYDRAULIC PUMP/MANIFOLD
(VALVE CLOSED) (VALVE OPEN)
CAP-DIP
BREATHER
STICK
MANUAL ROOM RETRACTION PROCEDURES - SPLINED TORSION SHAFT
room mechanism.
2. Locate and open both solenoid valves for the

"UNIVERSAL STRAIGHT OUT" ROOM EXTENSION MECHANISM
MANUAL ROOM RETRACTION PROCEDURES
MP34.9577
08FEB10
OPERATING PROCEDURES
PLATE
RECEIVER
ROD
THREADED
ROOM EXTENDED
THREADED
BLOCK
ROOM RETRACTED
BLOCK
THREADED
THREADED
ROD
manufacturer.
the front and one for the rear mechanism should be provided.
2. Start both threaded rods until resistance is met, one for
IMPORTANT: ONLY MOVE THE RELEASE CAM
NOTE: To access the threaded blocks refer to vehicle
See the HYDRAULIC PUMP/ MANIFOLD diagram.
the valve release cams to the open position.
assigned to the room. Manually open both valves by moving
1. Determine which extend and retract solenoid valves are 4. Move to the other room extension mechanism, rotate
the room, contact HWH Customer Service for assistance
understood or if the room begins to bind DO NOT force
IMPORTANT: If at any stage something is not
6. Repeat steps 4 and 5 alternating from mechanism to
mechanism rotating each threaded rod 12 complete
turns until room is sealed. (DO NOT exceed 15
5. Return to the first room extension mechanism and rotate
the threaded rod clockwise 12 complete turns.
the threaded rod clockwise 12 complete turns.
ft.lbs) Make sure the room does not bind.
1-800-321-3494.
Do Not use an impact wrench.
either mechanism’s threaded rod clockwise 6 complete turns.
a personal wrench or a tire iron with a 1-1/8" opening rotate
3. Using wrench provided, threaded rods impact the coach wall or the mechanism.
Be careful to not extend the room so far that the
threaded rods out and slightly extending the room.
threaded rods completely, alternate backing the
NOTE: If there is not enough room to remove both
ROOM HAS BEEN SERVICED. ANY SOLENOID VALVES
RODS SHOULD BE COMPLETELY REMOVED.
LEFT OPEN SHOULD BE CLOSED AND THE THREADED
IMPORTANT: DO NOT EXTEND THE ROOM UNTIL THE
threaded rods in place until the room has been
NOTE: Leave the solenoid valves open and the
serviced.
IN THE DIRECTION SHOWN. MOVING THE CAM
IN THE OPPOSITE DIRECTION CAN DAMAGE
THE VALVES.
HYDRAULIC PUMP/MANIFOLD
SOLENOID VALVES
VALVE RELEASE CAMS
(VALVE CLOSED) BREATHER
CAP-DIP
(VALVE OPEN)
STICK

OPERATING PROCEDURES
MP34.9901
23SEP13
AUXILIARY HAND PUMP OPERATION
The auxiliary hand pump can be used to extend or retract
the landing gear, jacks or room extensions anytime the pump
HITCHED TO THE TOW VEHICLE BEFORE OPENING
SUPPORTED BY AUXILIARY STANDS OR SECURELY
ANY VALVES.
WARNING: THE VEHICLE SHOULD BE
IMPORTANT: FOLLOW THE "SET UP" AND
"PREPARATION FOR TRAVEL" PROCEDURES
WHEN USING THE AUXILIARY HAND PUMP.
AUXILIARY
HAND PUMP
HANDLE
The auxiliary hand pump is a two stage pump that will produce
enough pressure to extend the landing gear and lift the vehicle
as well as retract the landing gear. When operating the auxiliary
pump to lift the vehicle or when the jacks are fully retracted, the
pump handle will seem to "snap" as the pump goes to the
second stage. The pumping action will be easier at first as the
second stage starts to create more pressure.
To operate the auxiliary hand pump, open the appropriate
solenoid valve. Insert the hand pump handle into the handle
receptacle and move the handle in an up and down motion.
The auxiliary hand pump may work easier if only one
valve is open at a time. Be careful to not twist the
vehicle if only one solenoid valve is open.
It is recommended to operate the auxiliary hand
pump occasionally to check it’s operation.
FRONT VIEW END VIEW
CLOSE
OPEN
OPERATING
MOTION
will not function.
RELEASE CAM
IMPORTANT: ONLY MOVE THE RELEASE CAM
IN THE DIRECTION SHOWN. MOVING THE CAM
IN THE OPPOSITE DIRECTION CAN DAMAGE
THE VALVES.
RET
JACK
EXT
P42088
LEFT
RET
P42089
RIGHT
EXT JACK
EXT
B-STYLE
RET
P42091
ROOM
TOP VIEW
NOTE: If a room cannot be retracted using the
auxiliary hand pump, see "MANUAL ROOM
RETRACTION PROCEDURES".
NOTE: The hand pump will swivel to any position
which will ease the operation of the hand pump.
number of functions and the items controlled by each pair of
valves one each for the extend and retract procedures. The
NOTE: Each hydraulic function requires a pair of solenoid
solenoid valves will very for each system. The diagrams shown
on this page represent a (3) function system of (2) jacks and
(1) room as indicated by the labels shown in FIG 1. Use the
labels specific to your system when following these procedures.
FIG 1
ROOM
B-STYLE
JACK
RIGHT
EXT
RET
RET
P42089
EXT
P42091
IF A LARGE VALVE IS USED, OPEN THE VALVE
BY REMOVING THE PLASTIC PLUG THEN TURN
THE 1/4" VALVE RELEASE NUT NO MORE THAN
2 FULL TURNS COUNTER CLOCKWISE.
PLUG
PLASTIC
Room control solenoid valves may be located at the
synchronizing cylinder, not on the pump manifold.

MAINTENANCE
MP44.0015
08FEB10
PRIMING THE HAND PUMP
TO
CLOSED
HANDLE
HAND PUMP
TANK
EXT
RET
EXTEND SOLENOID VALVE
1 EXT
2 EXT
3 EXT
4 EXT
1 RET
2 RET
3 RET
4 RET
OPEN CLOSE
TO
VALVE RELEASE CAM
SHOWN IN
POSITION OPEN
POSITION
SHOWN IN
WHITE PLASTIC FITTING
1. To prime the hand pump, open one extend and one retract valve using the valve release cams
2. Make sure the valves opened are for the same function, such as 1 EXT and 1 RET.
3. Make sure the tank is full. Although there should be no loss of fluid, make sure the fluid level does not drop more than 1 inch.
4. Pump the hand pump 8 to 10 times. You may be able to see the fluid, flow through the white plastic fitting.
5. Close both valves. Then try to extend or retract the desired room according to the "AUXILIARY HAND PUMP OPERATION" page.
6. Repeat as necessary until the hand pump will function properly.

MP64.5300
22FEB10
VALVE FUNCTION
1E - ROOM 1 CYLINDER
EXTEND - ROOM RETRACT
1R - ROOM 1 CYLINDER
RETRACT - ROOM EXTEND
EXTEND - ROOM RETRACT
2E - ROOM 2 CYLINDER
2R - ROOM 2 CYLINDER
RETRACT - ROOM EXTEND
RETRACT - ROOM EXTEND
3R - ROOM 3 CYLINDER
EXTEND - ROOM RETRACT
3E - ROOM 3 CYLINDER
ROD END
CAP END
WITH FLOOR LIFT
LEVEL IN/LEVEL OUT
UNIVERSAL
CONNECTION - A
ROD END
CONNECTION - C
CAP END
CONNECTION DIAGRAM
SEE HYDRAULIC LINE
CAP END
CONNECTION - ACONNECTION - B
ROD END
CONNECTION - A
CAP END
EXTEND ROOM TO CHECK OIL LEVEL
ROOM 1 (DRIVER SIDE FRONT)
CONNECTION - B
ROD END
NOTE: SEE SPECIFIC ROOM MECHANISM
HYDRAULIC LINE CONNECTION DIAGRAM
FOR CORRECT ROOM POSITION TO
CHECK OIL LEVEL.
ROOM 3 (PASSENGER SIDE REAR)
SEE HYDRAULIC LINE
CONNECTION DIAGRAM
UNIVERSAL STRAIGHT OUT
ROOM EXTENSION
EXTEND ROOM TO CHECK OIL LEVEL
UNIVERSAL STRAIGHT OUT
CONNECTION DIAGRAM
SEE HYDRAULIC LINE
ROOM EXTENSION
EXTEND ROOM TO CHECK OIL LEVEL
ROOM 2 (DRIVER SIDE REAR)
VALVE RELEASE
LEVERS
AUXILIARY HAND
PUMP
VALVE RELEASE
LEVERS
1R 2R R3
E2E3E1
PAGE 1 OF 3
ROOMS 2 AND 3 - UNIVERSAL STRAIGHT OUT
ROOM 1 - UNIVERSAL LEVEL IN / LEVEL OUT
HYDRAULIC LINE CONNECTION DIAGRAM

MP64.8279
22MAR10
E F
FLOOR LIFT CYLINDER
BREATHER/
FILLER
CAP
CYLINDER EXTEND
ROOM RETRACT VALVE
(1E)
CYLINDER RETRACT
ROOM EXTEND VALVE
(1R)
E & F - HOSES ARE 1/8" HIGH PRESSURE
HOSE SUPPLIED WITH THE MECHANISMS
G - HOSES MUST BE 1/8" HIGH PRESSURE
HOSE AND THEY MUST BE EQUAL LENGTH
H - HOSE MUST BE EQUAL LENGTH AND
THE SAME TYPE OF HOSES
ROD END
ROD END
CAP END END
FOR CONNECTION CLARITY,
ONLY THE ROOM CYLINDERS ARE SHOWN
E F
SYNC CYLINDER
ROOM CYLINDERS
CAP END
CONNECTION - C
ROD END
CONNECTION - A
ROOM CYLINDERS
CYLINDER EXTEND - ROOM RETRACT
CYLINDER RETRACT - ROOM EXTEND
CHECK OIL LEVEL WITH ROOM EXTENDED
CONNECTION
CAP END
ROD END
CONNECTION
FRONT VIEW
OF MECHANISM
CAP END
CONNECTION
AP24818
CAP
AP24632
CONNECTION
ROD END
G H G H1/4" HOSE HOSE
1/8" HP
HOSE
1/8" HP
HOSE
1/4"
PROPER HOSE CONNECTIONS ARE
CRITICAL PAY CLOSE ATTENTION TO
FITTING ORIENTATION ON FLOOR LIFT
1/4"
HOSE
HOSE
1/4"
1/4"
HOSE
HOSE
1/4"
CYLINDER AND SYNC CYLINDER
HYDRAULIC LINE CONNECTION DIAGRAM
UNIVERSAL LEVEL IN / LEVEL OUT ROOM EXTENSION
ROOM 1 - DRIVERS SIDE FRONT
PAGE 2 OF 3
A
D
C
B
BC
A

MP64.8280
22MAR10
E F
CYLINDER EXTEND
ROOM RETRACT VALVE
(3E)
BREATHER/
FILLER
CAP
CYLINDER RETRACT
ROOM EXTEND VALVE
(3R)
ROD ENDROD END
CAP END END
FOR CONNECTION CLARITY,
ONLY THE ROOM CYLINDERS ARE SHOWN
E F
SYNC CYLINDER
ROOM CYLINDERS
CAP END
CONNECTION - A
ROD END
CONNECTION - B
ROOM CYLINDERS
CYLINDER EXTEND - ROOM RETRACT
CYLINDER RETRACT - ROOM EXTEND
CHECK OIL LEVEL WITH ROOM EXTENDED
CONNECTION
CAP END
ROD END
CONNECTION
FRONT VIEW
OF MECHANISM
CAP END
CONNECTION
AP24818
CAP
AP24632
CONNECTION
ROD END
G H G HHOSE
1/8" HP HOSE
1/8" HP
1/4"
HOSE
THE SAME TYPE OF HOSES
H - HOSE MUST BE EQUAL LENGTH AND
HOSE AND THEY MUST BE EQUAL LENGTH
G - HOSES MUST BE 1/8" HIGH PRESSURE
HOSE SUPPLIED WITH THE MECHANISMS
E & F - HOSES ARE 1/8" HIGH PRESSURE
CYLINDER RETRACT
ROOM EXTEND VALVE
(2R) ROOM 2 CONNECTIONS
(SAME AS ROOM 3)
HOSE
1/4"
1/4"
HOSE
1/4" HOSE
CYLINDER EXTEND
ROOM RETRACT VALVE
(2E)
PAGE 3 OF 3
ROOM 2 DRIVER SIDE REAR & 3 PASSENGER SIDE REAR
UNIVERSAL STRAIGHT OUT ROOM EXTENSION
HYDRAULIC LINE CONNECTION DIAGRAM

MP64.8281
22FEB10
VALVE FUNCTION
1E - ROOM 1 CYLINDER
EXTEND - ROOM RETRACT
1R - ROOM 1 CYLINDER
RETRACT - ROOM EXTEND
EXTEND - ROOM RETRACT
2E - ROOM 2 CYLINDER
2R - ROOM 2 CYLINDER
RETRACT - ROOM EXTEND
RETRACT - ROOM EXTEND
3R - ROOM 3 CYLINDER
EXTEND - ROOM RETRACT
3E - ROOM 3 CYLINDER
ROD END
CAP END
WITH FLOOR LIFT
LEVEL IN/LEVEL OUT
UNIVERSAL
CONNECTION - A
ROD END
CONNECTION - C
CAP END
CONNECTION DIAGRAM
SEE HYDRAULIC LINE
EXTEND ROOM TO CHECK OIL LEVEL
ROOM 1 (DRIVER SIDE FRONT)
CONNECTION - B
ROD END
NOTE: SEE SPECIFIC ROOM MECHANISM
HYDRAULIC LINE CONNECTION DIAGRAM
FOR CORRECT ROOM POSITION TO
CHECK OIL LEVEL.
ROOM 2 (PASSENGER SIDE REAR)
SEE HYDRAULIC LINE
CONNECTION DIAGRAM
UNIVERSAL STRAIGHT OUT
ROOM EXTENSION
EXTEND ROOM TO CHECK OIL LEVEL
VALVE RELEASE
LEVERS
AUXILIARY HAND
PUMP
VALVE RELEASE
LEVERS
1R 2R R3
E2E3E1
CONNECTION - A
CAP END
ROOM 3 (PASSENGER SIDE FRONT)
EXTEND ROOM TO CHECK OIL LEVEL
SEE HYDRAULIC LINE
CONNECTION DIAGRAM
LEVEL IN/LEVEL OUT
WITH FLOOR LIFT
UNIVERSAL
CONNECTION - A
ROD END
CONNECTION - C
CAP END
HYDRAULIC LINE CONNECTION DIAGRAM
ROOMS 1 AND 3 - UNIVERSAL LEVEL IN / LEVEL OUT
ROOM 2 - UNIVERSAL STRAIGHT OUT
PAGE 1 OF 3

MP64.8282
22MAR10
E F
FLOOR LIFT CYLINDER
BREATHER/
FILLER
CAP
CYLINDER EXTEND
ROOM RETRACT VALVE
(1E)
CYLINDER RETRACT
ROOM EXTEND VALVE
(1R)
E & F - HOSES ARE 1/8" HIGH PRESSURE
HOSE SUPPLIED WITH THE MECHANISMS
G - HOSES MUST BE 1/8" HIGH PRESSURE
HOSE AND THEY MUST BE EQUAL LENGTH
H - HOSE MUST BE EQUAL LENGTH AND
THE SAME TYPE OF HOSES
ROD END
ROD END
CAP END END
FOR CONNECTION CLARITY,
ONLY THE ROOM CYLINDERS ARE SHOWN
E F
SYNC CYLINDER
ROOM CYLINDERS
CAP END
CONNECTION - C
ROD END
CONNECTION - A
ROOM CYLINDERS
CYLINDER EXTEND - ROOM RETRACT
CYLINDER RETRACT - ROOM EXTEND
CHECK OIL LEVEL WITH ROOM EXTENDED
CONNECTION
CAP END
ROD END
CONNECTION
FRONT VIEW
OF MECHANISM
CAP END
CONNECTION
AP24818
CAP
AP24632
CONNECTION
ROD END
G H G H1/4" HOSE HOSE
1/8" HP
HOSE
1/8" HP
HOSE
1/4"
PROPER HOSE CONNECTIONS ARE
CRITICAL PAY CLOSE ATTENTION TO
FITTING ORIENTATION ON FLOOR LIFT
1/4"
HOSE
HOSE
1/4"
1/4"
HOSE
HOSE
1/4"
CYLINDER AND SYNC CYLINDER
ROOM RETRACT VALVE
CYLINDER EXTEND
(3E)
ROOM 3
CONNECTIONS
SAME AS
ROOM 1
ROOM EXTEND VALVE
CYLINDER RETRACT
(3R)
PAGE 2 OF 3
ROOMS 1 AND 3 DRIVER SIDE AND PASSENGER SIDE FRONT
UNIVERSAL LEVEL IN / LEVEL OUT ROOM EXTENSION
HYDRAULIC LINE CONNECTION DIAGRAM
A
D
B
C
A
C
B

MP64.8283
22MAR10
E F
BREATHER/
FILLER
CAP
ROD ENDROD END
CAP END END
FOR CONNECTION CLARITY,
ONLY THE ROOM CYLINDERS ARE SHOWN
E F
SYNC CYLINDER
ROOM CYLINDERS
CAP END
CONNECTION - A
ROD END
CONNECTION - B
ROOM CYLINDERS
CYLINDER EXTEND - ROOM RETRACT
CYLINDER RETRACT - ROOM EXTEND
CHECK OIL LEVEL WITH ROOM EXTENDED
CONNECTION
CAP END
ROD END
CONNECTION
FRONT VIEW
OF MECHANISM
CAP END
CONNECTION
AP24818
CAP
AP24632
CONNECTION
ROD END
G H G HHOSE
1/8" HP HOSE
1/8" HP
1/4"
HOSE
THE SAME TYPE OF HOSES
H - HOSE MUST BE EQUAL LENGTH AND
HOSE AND THEY MUST BE EQUAL LENGTH
G - HOSES MUST BE 1/8" HIGH PRESSURE
HOSE SUPPLIED WITH THE MECHANISMS
E & F - HOSES ARE 1/8" HIGH PRESSURE
CYLINDER RETRACT
ROOM EXTEND VALVE
(2R)
HOSE
1/4"
1/4"
HOSE
1/4" HOSE
CYLINDER EXTEND
ROOM RETRACT VALVE
(2E)
HYDRAULIC LINE CONNECTION DIAGRAM
UNIVERSAL STRAIGHT OUT ROOM EXTENSION
ROOM 2 PASSENGER SIDE REAR
PAGE 3 OF 3

MP84.0401
09FEB10
ELECTRICAL CONNECTION DIAGRAM
ROOM EXTENSION MANIFOLD CONNECTIONS
1E - ROOM 1 CYLINDER EXTEND - ROOM RETRACT
1R - ROOM 1 CYLINDER RETRACT - ROOM EXTEND
2E - ROOM 2 CYLINDER EXTEND - ROOM RETRACT
2R - ROOM 2 CYLINDER RETRACT - ROOM EXTEND
3E - ROOM 3 CYLINDER EXTEND - ROOM RETRACT
3R - ROOM 3 CYLINDER RETRACT - ROOM EXTEND
P.E.DP.E.D P.E.D
B A B A B A
ROOM
EXTEND
P.E.DP.E.D P.E.D
ABABAB
TOP VIEW (TANK NOT SHOWN)
MOTOR
3R
2R
1R 1E
2E
3E
EXTEND
ROOM
EXTEND
ROOM
RETRACT
ROOM
RETRACT
ROOM
RETRACT
ROOM
PIN 4
PIN 3
PIN 1
CONNECTION FOR
ROOM 3 CONTROL
PANEL
TO GROUND
BOLT ON PUMP
PANEL
CONNECTION FOR
ROOM 2 CONTROL
PIN 4
PIN 1
PIN 3
ROOM 1 CONTROL
CONNECTION FOR
PANEL
PIN 4
PIN 3
PIN 1
NOTE: THERE IS A HARNESS
BETWEEN EACH 6 PIN MANIFOLD
CONNECTOR AND IT’S ROOM
CONTROL PANEL.
SEE ELECTRICAL
CONNECTION DIAGRAM
PUMP RELAY
CONNECTION INFORMATION
PIN 1 - 8601 - PUMP RELAY CONTROL - SWITCHED +12
PIN 2 - 5000 - ROOM EXTEND - SWITCHED +12
PIN 3 - 5100 - ROOM RETRACT - SWITCHED +12
PIN 4 AND 5 - NO CONNECTION
PIN 6 - 6125 - +12 BATTERY
(PIN INFO SAME FOR ALL THREE CONNECTORS)
8601 6125 8601 6125 8601
6125
5000 5000
5000 5100
5100 5100

ELECTRICAL CONNECTION DIAGRAM
MP84.0451
09FEB10
MULTIPLE ROOM EXTENSIONS
TO PUMP
MOTOR
TO PARK
BRAKE LIGHT
FUSE
15 AMP
SIDE VIEW
PUMP RELAY
PUMP MOTOR
CONNECTION
PUMP RELAY
FROM
SEE ELECTRICAL CONNECTION DIAGRAM
ROOM EXTENSION MANIFOLD CONNECTION
FOR CONNECTOR PIN AND WIRE INFORMATION
BRAKE SWITCH
FROM PARK
BATTERY
DIODE
9000
NOTE: THE 9000 PARK BRAKE WIRE
SUPPLIES A GROUND FOR THE PUMP
RELAYS. THIS WIRE MUST BE
CONNECTED TO THE PARK BRAKE
SWITCH.
PIN 6
PIN 1
PIN 3
5100
5000
ROOM 1
CONNECTOR CONNECTOR
ROOM 2
PIN 3
PIN 6
PIN 1 PIN 1
PIN 6
PIN 3
ROOM 3
CONNECTOR
5100
5000 5000
5100
15 AMP
FUSE 15 AMP
FUSE
8601
8601
8601
6125
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