HX M16 User manual
HAIXING Table of contents-
Manual
MANUAL
Chapter1 Installation and alignment
1
1.1Cable suspension diagram…………
1.2 Environment Requirements For Installation…………….
1.3 Machine outline and foundation plan…………..
1.4 Installations and Alignment……………
1.5 Cooling water supply system………….
1.6 Filling with Hydraulic Oil…………
1.7 Power Supply…………
1.8 Adjustable mounts………..
Chapter2 Safety
2
2.1general safety regulations………
2.2 Safety equipment……….
2.3 Hydraulic safety equipment……….
2.4 Electrical safety equipment……..
2.5 checking the safety equipment…….
Chapter 3 putting into operation
3
3.1.Preparatory work………..
3.2 Testing and adjusting the new machine…………
HAIXING Table of contents-
Manual
3.3 Procedure of the mould installation…………..
3.4 Procedure of the plastic injection…………..
3.5 To stop the plastic injection…………..ขั้นตอนการ
3.6 To remove the mould……………..
3.7 To remove the screw and the heating barrel…………..
3.8 To discharge air from the proportional valve…………
MANUAL
Chapter 4 Maintenance
4
4.1 Maintenance plan…………
4.2 Lubrication and hydraulic oil………..
4.3 Lubrication and maintenance………
4.4 Routine Check………..
4.5 Heat Exchanger (Oil Cooler)………… (ออยล์
คูลเลอร์)
4.6 Filter…………
4.7 Air Filter…………
4.8 Check hose circuit………..
4.9 Cleaning and Checking of Screw and barrel…………
4.10 Moving platen sliding foot adjustment……………..
HAIXING Table of contents-
Manual
4.11 Temperature Setting Chart of Plastic and Barrel………….
4.12 Check Everyday…………..
4.13 period Check…………..
Chapter5 The tune of machine (Make reference to computer
operation manual)
5
Chapter6 Technical Parameters & Machine Outline
บทที่ 6
HAIXING Chapter1 Installation and
alignment
1-1
Chapter1 Installation and Alignment
1
1.1Cable suspension diagram
1.1
Note: moving plate should located in such position that the mold height is
down to its min before lifting.
:
1.1.1 Mini-type lifting (whole frame)
1.1.1 ()
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alignment
1-2
1.1.2Middle-type machine lifting (combined frame)
1.1.2 ()
Middle-type machineare designed as combined frame and unable to lifting
the whole frame. Disconnect the frame into injection unit and clamping
unit and lifting them individual. Procedure of disconnecting and lifting can
be found in next pages description.
Frame of middle-type machine indication
Note: Please refer the settings of auxiliary equipment
required for machinery delivery to chapter 1.1.4
:
1.1.4
1.1.2.1 procedure of disconnecting and connecting the machine
1.1.2.1
1) Disconnect
1)
HAIXING Chapter1 Installation and
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(1) Dismantle the carriage cylinder base and disconnect it for fixed
platen.
(1)
(2) Unscrew the locking bolt on top cover, dismantle top cover
smoothly.
(2)
(3) Unscrew the locking bolt on the side cover, dismantle side cover
smoothly.
(3)
(4) Release the locking nut in frame of injection unit from the
topdown.
(4)
(5) Remove cylinder locating pin.
(5)
(6) Tighten the cable loop as be found in chapter 1.1.2.3 and drug it
level to apart from the clamping unit.
(6) 1.1.2.3
2) Connect
2)
(1) Place the adjustable mounts near the foundation bolt hole on
eligible foundation.
(1)
(2) Positioning the clamping unit first according to indication of
suspension diagram in chapter 1.1.1.2.and 1.1.2.3. Then suspect the
injection unit to corresponding position and smoothly placed. Payattention
to the position of link bolt and corresponding hole, move the bolt to enter
the hole, then install spring washer and locking nut, after locking
elementary, install the cylinder pin..
(2) 1.1.1.2.and
HAIXING Chapter1 Installation and
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1.1.2.3
(3) Tighten the locking nut after level adjustment.
(3)
(4) Install the top cover and side cover.
(4)
1.1.2.2 Middle-type machine suspension—clamping unit
1.1.2.2
1.1.2.3 Middle-type machine suspension—injection unit
1.1.2.3
HAIXING Chapter1 Installation and
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1-5
1.1.2 Unloading
1.1.3
When the injection moulding machine had been delivered remove all
packing. Check weather the machine is undamaged and in good condition.
The carrier must write information of any damage in transit, and the
manufacture must be notified immediate so that a claim is made on the
transport insurance.
A crane with sufficient lifting power is request for off-loading. Machine
weights (see chap 6.1)
( 6.1)
To protect the machine the cables under tension should not be attached to
the weaker parts of the machine.
The machine should be moved according to the information given in the
cable suspension diagram (chap1.1) and using the aids shown in chap1.1.4.
Should the machine need to the moved again in the factory and no crane is
available, transport should be carried out with the aid of rollers.
(chap1.1)
1.1.4
HAIXING Chapter1 Installation and
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1-6
Note:
Point 1: cranes and carriers of sufficient power capability should be used
(including the cranes, lifting equipment, hook and steel cable etc.)
1: (
)
Point 2: in case that any hoisting steel cable has direct contact with spare
parts of machine, we should place layers rags between the steel cable and
spare parts so as to avoid anydamage of machine’s spare part, forexample,
pulling shaft plastic injection machine etc.
2:
Point 3:pay attention to the stability and level status of the machine during
being lifted up.
3:
Point 4:Until the unloading and moving are completely done,the wood and
other layers or cushions underneath the machine can remove.
4:
Note: The machine accepts responsibility for any damage
that occurs in transit.
:
1.14 Aid for machine transportation
1.14
Name Quantity
Remark
HAIXING Chapter1 Installation and
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1-7
Cable and hooks
2
Protection for the clamping unit
1 Delivered with machine
Protection for injection unit transit
1 Delivered with machine
Rolling timber or roller for moving
the machine on the ground
At least
3 pcs
Length near the width of
frame
Woods, rags
,
Some
1.1.5 Removal of protective
1.1.5
All exposed machine parts such as piston rods, tie bar, and platen areas are
treated with an anti-corrosive agent prior to the machine. This creates a fine
protective film that can combine with the lubricants on the bearing surface
and with the hydraulic oil without any problem.
Attention:
Please don’t remove any antirust on the part that has
direct contact with machine operating system.
This provides basic protection against rusting and
hostile environment for machine.
Except in case of necessity, wipe off the antirust with
cloth during operation.
HAIXING Chapter1 Installation and
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Attention:
Do not use chemical solvent to wipe off the antirust.
1.2 Environment Requirements For Installation.
1.2
During the installation of this machine, please do confirm whether
environment requirements listed in this section have been met fully or not.
If the requirements are not met, the machine will not be able to exert its
complete performance and will even possibly engender wrong operations,
which might cause damage and lead to decrease the operation life of the
machine.
►Temperature: 0---40℃(Environment temperature during the machine
operation)
►: 0 --- 40 ℃()
►Humidity: 75% below (comparative humidity), no dewfalls.
►: 75% ()
►Altitude: below 1000 meters.
►: 1000
Attention:
When the humidity is too high, it will affect the
HAIXING Chapter1 Installation and
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insulation or speed up the aging of the spare parts.
Although no special measures to decrease humidity is
suggested, it is still preferable not to place the machine in
a humid place.
Don’t install the machine in places that has much dust, organic gas, or
erosive air. Try to place the machine faraway from the places that
might have electric interference or machines that has magnetic field
(for example, welding machine etc)
(
)
1.3 Machine outline and foundation plan
Should be refer to machine outline and foundation plan (chapt6) during the
installation.
1.3
( 6)
1.4 Installations and Alignment
An expert can give the data of Proofing bearing capacity of sufficient load.
In case that machine is installed on the reinforced concrete round, there is
no additional preparation for groundwork needed before installation.
In case that machine is installed on common workshop ground, then
groundwork is needed prior to installation.
The maximumsurface pressure that the machinehas on itssupport concrete
groundwork can be calculated through machine’s weight and adjustable
mounts number and area.
HAIXING Chapter1 Installation and
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1-10
1.4
Foundation bolts should be used in fixing the machine (large or middle
type machine) to the ground surface or groundwork.
()
Note:
Plastic injection Machine can be placed on soft adjustable
anti-vibration mounts which means a lot of work in
preparing the groundwork need not apply.
:
How to use adjustable mounts should be found in chapt1.8 (adjustable
mounts are offered as additional equipment.)
You should keep in mind that adjustable mounts lessen the contact area
between machine and the ground, which reduces accordingly the pressure
that machine has on the ground. You must make sure that the ground has
enough capacity to bear the remaining load.
mounts 1.8 (mounts
)
mounts
Note:
HAIXING Chapter1 Installation and
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1-11
After the machine is being fixed at the assigned place, all
the delivery protection materials must be taken away.
These protection and safety materials should be kept in
good conditions so that they can be used again if necessary
in the future.
The constituent parts such as hopper, which has been
disassembledfromthemachine during thedelivery,should
be put back on the machine.
:
1.4.2 Alignment
1.4.2
1.4.2.1 Alignment items
1.4.2.1
The machine is completely aligned prior to delivery. This applies
specifically to
1) Parallelism of mold platens
Generally, the measures descried below are sufficient to align the machine
bed. If tolerance exceeds maximum permissible levels, please inform the
manufacturer.
1)
Tolerance of platen parallelism:
HAIXING Chapter1 Installation and
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:
Space between tie bar
available
Tolerance
when clamping
force is zero
Tolerance when
clamping force is max
≥
200~250
0.20
0.10
>250~400 0.24 0.12
>400
~630
0.32
0.16
>630~1000 0.40 0.20
>1000
~1600
0.48
0.24
>1600~2500 0.64 0.32
2) Nozzle centering
Axiality between nozzle and mould orientation hole can be adjusted as
follow plan. It should reach the follow claim about axiality after centering.
2)
axiality
Mould orientation hole diameter
Φ80～100 Φ125～250 Above Φ315
Axiality
≤
0.25
≤
0.30
≤
0.40
Adjusting plan:
(1) Adjusting landscape and vertical level of
machine body that between the tow mold platens.
(2) Unscrew the fasten screw and
locking screw (see chapter3.3.2 diagram 1.2)
(3) As right diagram indication,
measure h1=h2, h3=h4.
Tolerance of adjusting must accord with the request of the above chart.
Fixed platen
Nozzle
Orientation hole
HAIXING Chapter1 Installation and
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1-13
(4) Screw fastens screw and locking screw.
:
(1)
(2)
( 1.2.3)
(3) ,
h1 = h2, h3 = h4
(4)
3) Adjusting landscape and vertical level of machine body, which between
the tow mold platens.
The detail adjustment of landscape and level of large and middle type
machine body can be found in chapter 1.4.2.2.
3)
1.4.2.2
1.4.2.2 Machine alignment
The moving platen have a high weight and high moving inertia, so it is
essential to adjusting the machine body’s guide carefully to ensure the
smoothness when it moves on the guide.
1.4.2.2
1.4.2.2.1 Aligning the guide level of mini-type machine
1.4.2.2.1
HAIXING Chapter1 Installation and
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1) Ensure the distance between the fixed platen and moving platen is
minimum. Install adjustable mounts in accordance with installation hole;
the quantity is about 6 or 12.
1)
6 12
2) Place a level meter (m) in landscape direction on the machine track
between the mold platen as illustrated above. Then keep the readings and
place the level meter in vertical direction (on the operation side and counter
operation side)
2) (m)
(
)
3) Initial aligning: adjusting adjustable mounts to make the air bladder in
the middle of level meter. This is for four sides. (Adjustment of adjustable
mounts can be found in chapter1.8)
3)
mounts 1.8)
4) Fine aligning: repeat procedure above three or times until the landscape
level ≤0.165mm/m, vertical level≤0.20mm/m.
4)
≤0655, 0.20
5) Level alignment in accordance with requirements on the machine can
HAIXING Chapter1 Installation and
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1-15
be only confirmed by using below 7Mpa working pressure to start mould
height adjusting motor smoothly and below 3Mpa working pressure to
operate carriage cylinder steadily.
5)
7Mpa
3Mpa
1.4.4.2.2 Align the guide level of large and middle type machine.
1.4.4.2.2
1) Before installation, clean the foundation surface, place adjustable
mounts as the chapter5 foundation plan. Lifting the units leaving the
surface about 500mm, mounting foundation bolt, flat washer, and spring
washer, nut down and to up. Screw nut to enable bolt end plane above 3
pitches to up place of nut.
1) 500
3
2) Place the machine on mounts. Pay attention to align the foundation
bolt with mounting hole. Connect the injection unit and clamping unit
together as chapter 1.1.2.1 indication. Then initial adjustment follow
adjusting procedure 3 to level adjustment.
2)
1.1.2.1 3
3) Level is confirmed by level meter, pour concrete into prepared
mounting hole, fasten foundation bolt.
3) ,
4) After a period of maintenance and ensure the cement set hard (about
10 days in summer and about 15days in winter), then fine adjusting level
HAIXING Chapter1 Installation and
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1-16
of machine body. Fasten the foundation bolt to fix machine by means of
tooling bar after measurement by level meter.
4) 10
15days
Length of tooling bar
Bolt model
Length of tooling bar（mm）
(
.
)
M16
550
M18 600
M20
700
M24 850
Adjusting procedure
1) Ensure the distance between the fixed platen and moving platen is
minimum.
2) Place the level meter on quench guide of the machine operating side.
HAIXING Chapter1 Installation and
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Level meter placed as near as the moving platen between the fixed and
moving platen as diagram indication.
3) Initial aligning: adjusting adjustable mounts to make the air bladder in
the middle of the level meter. This is for four sides. (Adjustment of
adjustable mounts can be found in chapter1.8)
4) Fine aligning: repeat procedure above three or times until the
landscape level ≤0.16mm/m, vertical level≤0.20mm/m.
5) Aligning machine frame beneath the injection unit, tolerance must
accord with the request of chapter1.4.2.1.
6) Level alignment in accordance with requirements on the machine can
be only confirmed by using below 8Mpa working pressure to start mould
height adjusting motor smoothly and below 4Mpa working pressure to
operate carriage cylinder steadily.
1)
2)
3) :
( mounts
1.8)
4) : ≤
0.16., 0.20 .
5)
1.4.2.1
6)
8Mpa
4
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3
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