Hydra-stop Insta-valve 250 patriot User manual

Covered by U.S. Patent No. 9,829,141,B2 and U.S. Patent No. 9,644,779,B2. Addional patents pending.

4”–12” Installaon Instrucons — Revised May 2021

INSTA-VALVE 250 INSERTION VALVES

4”–12” Insta-Valve 250 | Installaon Instrucons | 2

Secon 1 — General Safety Precauons

1.0.0...... ...................................................... 3

Secons 2 and 3 – 4” through 8” IV 250 Installaon

2.0.0...... ....................................................... 6

2.1.0................................................................ 6

2.2.0............................................... 6

Follow Secons 2.7.1–2.14.7 for Core Sampling Procedure

2.3.0............................. 6

2.4.0...... ..................................................... 7

2.5.0...... .................................................... 7

2.6.0........................................................... 8

2.7.0...... ............................................................. 8

2.8.0...... ...................................................... 8

2.9.0...... ........................................................... 9

2.10.0......................................................... 9

Follow Secons 2.3–2.6.9 for Standard Line Tap Procedure

2.11.0..................................................................... 9

2.12.0..... ................................................... 10

2.13.0..... ........................................................ 10

2.14.0....................................................... 11

3.0.0 Preparing the Hydra-Tapper for 4”–8” Valve Inser-

on

3.0.0...... ........... 12

3.1.0...... ......................................... 13

3.2.0...... ........................................... 13

Sections 4 and 5 – 10” through 12” IV 250 Installation

 ...................................................... 17

 ......................................................... 17

........................................ 17

Follow Secons 4.7.1–4.14.6 for Core Sampling Procedure

 ...................... 17

 .................................................... 18

 ................................................... 19

.................................................... 19

 ............................................................ 19

 ..................................................... 19

 .......................................................... 20

.................................................. 20

Follow Secons 4.3–4.6.9 for Standard Line Tap Procedure

.............................................................. 20

 ................................................... 21

 ........................................................ 22

.................................................. 22

5.0.0 Preparing the Hydra-Tapper for 10”–12” Valve

Inseron



 ........................................................................................... 23

 .......................................... 24

 ............................................ 24

Section 6 — APPENDICES

........................................................ 27

............... 28



........................................................................................ 29

................... 31

 ................ 34

 ......................... 35

Table of Contents

4”–12” Insta-Valve 250 | Installaon Instrucons | 3

Secon 1.0.0 — General Safety Warnings

These instrucons depict the use of the most up to date Hydra-

Stop inseron valves, installaon equipment, and accessories.

Please be certain you are following the instrucons for your

equipment.

General Safety Precauons — Read and Follow

Instrucons











Personal Protecon





• 

• 

• 

• 

• 







Keep Spectators Away from Installaon Area





Clear Work Area







Do Not Work in an Unsupported Trench

















Check Laws and Regulaons





Handling the Equipment





Check Hardware and Equipment





















Do Not Exceed Load Rang on Any Liing Equipment











WARNING: 

































4”–12” Insta-Valve 250 | Installaon Instrucons | 4

Covered by U.S. Patent No. 9,829,141,B2 and U.S. Patent No. 9,644,779,B2. Addional patents pending.

4”–8” Insta Valve 250 Installaon Instrucons

INSTA-VALVE 250 INSERTION VALVES

4”–12” Insta-Valve 250 | Installaon Instrucons | 6

2.0.0 Mount Valve Body on Pipe

2.0.1)





2.0.2)



2.1.0 Pressure Test Valve Body

NOTE: Follow steps 2.1.1 through 2.1.10 if you are using the Hydra-

Stop Quick Pressure Test Plug to pressure test.

See Appendix B (Page 28) if you are using a legacy Pressure Test Flange

to pressure test.

2.1.1)





2.1.2) 



2.1.3)



2.1.4)



2.1.5) 







2.1.6)





2.1.7) 









2.1.8)



2.1.9)





NOTE: 









2.1.10)





2.2.0 Installing the Temporary Gate Valve

2.2.1)

2.2.2)







NOTE: 





2.2.3)







2.2.4)



2.2.5) 

NOTE:







2.3.0 Line Tap Preparaon

NOTE: Follow steps 2.3.1 through 2.10.7 steps if

you are performing a Core Sample prior to valve

inseron.

Proceed to steps 2.11.1 through 2.14.10 if you are performing a non-

core sample line tap in preparaon of valve inseron.

2.3.0 Seng up the Hydra-Tapper for Core Sampling

2.3.1) 



2.3.2) 



















2.3.3) 



2.3.4)

• 

• 

NOTE: 

2.3.5)



2.3.6)



2.3.7) 







Figure 2

Figure 3

Figure 4

Figure 1

Figure 5

Figure 6

Figure 7

Figure 8

Figure 9

4”–12” Insta-Valve 250 | Installaon Instrucons | 7

2.3.8)











2.3.9)







NOTE: 

2.3.10)













2.3.11) 





2.3.12) 





2.3.13)



2.3.14) 



NOTE:

2.4.0 Installing the Hydra-Tapper

2.4.1)



NOTE: 





2.4.2)





2.4.3) 







NOTE: 



NOTE: 

NOTE: 





2.4.4) 

2.4.5)



• 6” core sample: 3.5”

• 8” core sample: 3.5”

2.4.4)



2.4.5) 









2.4.6)







NOTE: 



2.4.7)





2.4.8)







2.5.0 Performing the Core Sample

2.5.1)

2.5.2)



GPM at 1800 PSI.

2.5.3)



NOTE: 



2.5.4) 





NOTE: 



2.5.5)



2.5.6) 



2.5.7)

2.5.8)



2.5.9)





2.5.10) 







2.5.11)







Figure 10

Figure 11

Figure 12

Figure 13

4”–12” Insta-Valve 250 | Installaon Instrucons | 8

2.5.12) 





2.6.0 Removing the Hydra-Tapper

2.6.1)





2.6.2) 





2.6.3) 

2.6.4) 

2.6.5) 



2.6.6) 





NOTE: 



2.6.7)











2.6.8) 

2.6.9)



NOTE: 



2.7.0) Post Core Line Tapping

2.7.0)





I.D.

2.7.1)







2.7.2) 





2.7.3) 







2.7.4)



2.7.5)



NOTE: 

2.8.0 Installing the Hydra-Tapper

2.8.1) 



NOTE: 





2.8.2)



2.8.3)

2.8.4)



2.8.5)



2.8.6)

2.8.7)







2.8.8) 

2.8.9) 

2.8.10)



• 

• 

• 

2.8.11)



2.8.12) 



2.8.13)







2.8.14)





2.8.15)









2.8.16) 





 







Figure 14

Figure 15

(Measurement shown

for reference only)

Figure 16

4”–12” Insta-Valve 250 | Installaon Instrucons | 9

2.9.0 Performing the Line Tap

2.9.1) 

2.9.2) 

GPM at 1800 PSI.

2.9.3) 



NOTE: 



2.9.4)



2.9.5) 



2.9.6)

2.9.7)



2.9.8) 





2.9.9) 





2.9.10)







2.9.11)







2.10.0 Removing the Hydra-Tapper

2.10.1)



2.10.2)





2.10.3)

2.10.4)

2.10.5)



2.10.6)





NOTE: 



2.10.7)





NOTE: Follow steps 2.11.1 through 2.14.10 if you are performing a

non-core sample line tap in preparaon of valve inseron.

2.11.1 Preparing the Hydra-Tapper for non-core sample

valve inseron line tap

2.11.2)



2.11.3)





• 

• 

• 

NOTE: 





2.11.4)

• 

• 

NOTE: 



2.11.5)



2.11.6)



2.11.7) 



2.11.8) 





Figure 17

Figure 18

Figure 19

Figure 20

4”–12” Insta-Valve 250 | Installaon Instrucons | 10

2.11.9)







2.11.10)







NOTE: 

2.11.11) 



2.11.12) 



2.11.13)





2.11.14) 



2.11.15) 



2.11.16)





2.11.17)



NOTE: 

2.12.0 Installing the Hydra-Tapper

2.12.1) 



NOTE: 

Note the

posion of the fully retracted cung assembly.

2.12.2) 





2.12.3)







2.12.4) 

2.12.5)



• 

• 

• 

2.12.6) 



2.12.7)



2.12.8)







2.12.9)





NOTE: 



2.12.10)







2.12.11) 







NOTE:





2.13.0 Performing the Line Tap

2.13.1) 

2.13.2)

GPM at 1800 PSI.

2.13.3) 





2.13.4) 

2.13.5) 



2.13.6)





2.13.7) 

2.13.8)

Figure 21

Figure 22

Figure 23

(Measurement

for reference only)

Figure 24

Other manuals for Insta-Valve 250 Patriot

Table of contents

Other Hydra-Stop Control Unit manuals

Hydra-Stop

Hydra-Stop Insta-Valve 250 Patriot User manual

Hydra-Stop

Hydra-Stop Insta-Valve 250 Patriot User manual

Popular Control Unit manuals by other brands

Seitz

Seitz 14A80 user manual

Wilo

Wilo RS485 Installation and operating instructions

Becker

Becker CentralControl CC41 Commissioning Instruction

SICK

SICK CDB650 operating instructions

Panduit

Panduit NetKey NKP5E88M Series installation instructions

MX Options Concentric Petite Fitting instructions

Clean Water Systems

Clean Water Systems Fleck 2510 Installation & start?up guide

Fairchild

Fairchild FSB44104A user guide

LEGRAND

LEGRAND Wattstopper LMIN-104 installation instructions

PMK

PMK ATT10BNCS instruction manual

Tektronix

Tektronix TDS3FFT user manual

Woodward

Woodward easYgen Technical manual

Balluff

Balluff BNI EIP-502-105-R015 user guide

NXP Semiconductors

NXP Semiconductors TWR-LS1021A Getting started

Advantech

Advantech PCM-3117 Startup manual

Danfoss

Danfoss MCO 101 manual

Moons'

Moons' Lin Engineering R701P user manual

Aventics

Aventics RV1 operating instructions