Hydra-Stop Insta-Valve 250 Patriot User manual
Covered by U.S. Patent No. 9,829,141,B2 and U.S. Patent No. 9,644,779,B2. Addional patents pending.
4”–12” Installaon Instrucons — Revised May 2021
INSTA-VALVE 250 INSERTION VALVES
4”–12” Insta-Valve 250 | Installaon Instrucons | 2
© 2021 Hydra-Stop | All Rights Reserved. | Specicaons subject to change without noce.
Secon 1 — General Safety Precauons
1.0.0...... ...................................................... 3
Secons 2 and 3 – 4” through 8” IV 250 Installaon
2.0.0...... ....................................................... 6
2.1.0................................................................ 6
2.2.0............................................... 6
Follow Secons 2.7.1–2.14.7 for Core Sampling Procedure
2.3.0............................. 6
2.4.0...... ..................................................... 7
2.5.0...... .................................................... 7
2.6.0........................................................... 8
2.7.0...... ............................................................. 8
2.8.0...... ...................................................... 8
2.9.0...... ........................................................... 9
2.10.0......................................................... 9
Follow Secons 2.3–2.6.9 for Standard Line Tap Procedure
2.11.0..................................................................... 9
2.12.0..... ................................................... 10
2.13.0..... ........................................................ 10
2.14.0....................................................... 11
3.0.0 Preparing the Hydra-Tapper for 4”–8” Valve Inser-
on
3.0.0...... ........... 12
3.1.0...... ......................................... 13
3.2.0...... ........................................... 13
Sections 4 and 5 – 10” through 12” IV 250 Installation
...................................................... 17
......................................................... 17
........................................ 17
Follow Secons 4.7.1–4.14.6 for Core Sampling Procedure
...................... 17
.................................................... 18
................................................... 19
.................................................... 19
............................................................ 19
..................................................... 19
.......................................................... 20
.................................................. 20
Follow Secons 4.3–4.6.9 for Standard Line Tap Procedure
.............................................................. 20
................................................... 21
........................................................ 22
.................................................. 22
5.0.0 Preparing the Hydra-Tapper for 10”–12” Valve
Inseron
........................................................................................... 23
.......................................... 24
............................................ 24
Section 6 — APPENDICES
........................................................ 27
............... 28
........................................................................................ 29
................... 31
................ 34
......................... 35
Table of Contents
4”–12” Insta-Valve 250 | Installaon Instrucons | 3
© 2021 Hydra-Stop | All Rights Reserved. | Specicaons subject to change without noce.
Secon 1.0.0 — General Safety Warnings
These instrucons depict the use of the most up to date Hydra-
Stop inseron valves, installaon equipment, and accessories.
Please be certain you are following the instrucons for your
equipment.
General Safety Precauons — Read and Follow
Instrucons
Personal Protecon
•
•
•
•
•
Keep Spectators Away from Installaon Area
Clear Work Area
Do Not Work in an Unsupported Trench
Check Laws and Regulaons
Handling the Equipment
Check Hardware and Equipment
Do Not Exceed Load Rang on Any Liing Equipment
WARNING:
4”–12” Insta-Valve 250 | Installaon Instrucons | 4
© 2021 Hydra-Stop | All Rights Reserved. | Specicaons subject to change without noce.
Covered by U.S. Patent No. 9,829,141,B2 and U.S. Patent No. 9,644,779,B2. Addional patents pending.
4”–8” Insta Valve 250 Installaon Instrucons
INSTA-VALVE 250 INSERTION VALVES
4”–12” Insta-Valve 250 | Installaon Instrucons | 6
© 2021 Hydra-Stop | All Rights Reserved. | Specicaons subject to change without noce.
2.0.0 Mount Valve Body on Pipe
2.0.1)
2.0.2)
2.1.0 Pressure Test Valve Body
NOTE: Follow steps 2.1.1 through 2.1.10 if you are using the Hydra-
Stop Quick Pressure Test Plug to pressure test.
See Appendix B (Page 28) if you are using a legacy Pressure Test Flange
to pressure test.
2.1.1)
2.1.2)
2.1.3)
2.1.4)
2.1.5)
2.1.6)
2.1.7)
2.1.8)
2.1.9)
NOTE:
2.1.10)
2.2.0 Installing the Temporary Gate Valve
2.2.1)
2.2.2)
NOTE:
2.2.3)
2.2.4)
2.2.5)
NOTE:
2.3.0 Line Tap Preparaon
NOTE: Follow steps 2.3.1 through 2.10.7 steps if
you are performing a Core Sample prior to valve
inseron.
Proceed to steps 2.11.1 through 2.14.10 if you are performing a non-
core sample line tap in preparaon of valve inseron.
2.3.0 Seng up the Hydra-Tapper for Core Sampling
2.3.1)
2.3.2)
2.3.3)
2.3.4)
•
•
NOTE:
2.3.5)
2.3.6)
2.3.7)
Figure 2
Figure 3
Figure 4
Figure 1
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
4”–12” Insta-Valve 250 | Installaon Instrucons | 7
© 2021 Hydra-Stop | All Rights Reserved. | Specicaons subject to change without noce.
2.3.8)
2.3.9)
NOTE:
2.3.10)
2.3.11)
2.3.12)
2.3.13)
2.3.14)
NOTE:
2.4.0 Installing the Hydra-Tapper
2.4.1)
NOTE:
2.4.2)
2.4.3)
NOTE:
NOTE:
NOTE:
2.4.4)
2.4.5)
• 6” core sample: 3.5”
• 8” core sample: 3.5”
2.4.4)
2.4.5)
2.4.6)
NOTE:
2.4.7)
2.4.8)
2.5.0 Performing the Core Sample
2.5.1)
2.5.2)
GPM at 1800 PSI.
2.5.3)
NOTE:
2.5.4)
NOTE:
2.5.5)
2.5.6)
2.5.7)
2.5.8)
2.5.9)
2.5.10)
2.5.11)
Figure 10
Figure 11
Figure 12
Figure 13
4”–12” Insta-Valve 250 | Installaon Instrucons | 8
© 2021 Hydra-Stop | All Rights Reserved. | Specicaons subject to change without noce.
2.5.12)
2.6.0 Removing the Hydra-Tapper
2.6.1)
2.6.2)
2.6.3)
2.6.4)
2.6.5)
2.6.6)
NOTE:
2.6.7)
2.6.8)
2.6.9)
NOTE:
2.7.0) Post Core Line Tapping
2.7.0)
I.D.
2.7.1)
2.7.2)
2.7.3)
2.7.4)
2.7.5)
NOTE:
2.8.0 Installing the Hydra-Tapper
2.8.1)
NOTE:
2.8.2)
2.8.3)
2.8.4)
2.8.5)
2.8.6)
2.8.7)
2.8.8)
2.8.9)
2.8.10)
•
•
•
2.8.11)
2.8.12)
2.8.13)
2.8.14)
2.8.15)
2.8.16)
Figure 14
Figure 15
(Measurement shown
for reference only)
Figure 16
4”–12” Insta-Valve 250 | Installaon Instrucons | 9
© 2021 Hydra-Stop | All Rights Reserved. | Specicaons subject to change without noce.
2.9.0 Performing the Line Tap
2.9.1)
2.9.2)
GPM at 1800 PSI.
2.9.3)
NOTE:
2.9.4)
NOTE:
2.9.5)
2.9.6)
2.9.7)
2.9.8)
2.9.9)
2.9.10)
2.9.11)
2.10.0 Removing the Hydra-Tapper
2.10.1)
2.10.2)
2.10.3)
2.10.4)
2.10.5)
2.10.6)
NOTE:
2.10.7)
NOTE: Follow steps 2.11.1 through 2.14.10 if you are performing a
non-core sample line tap in preparaon of valve inseron.
2.11.1 Preparing the Hydra-Tapper for non-core sample
valve inseron line tap
2.11.2)
2.11.3)
•
•
•
NOTE:
2.11.4)
•
•
NOTE:
NOTE:
2.11.5)
2.11.6)
2.11.7)
2.11.8)
Figure 17
Figure 18
Figure 19
Figure 20
4”–12” Insta-Valve 250 | Installaon Instrucons | 10
© 2021 Hydra-Stop | All Rights Reserved. | Specicaons subject to change without noce.
2.11.9)
2.11.10)
NOTE:
2.11.11)
2.11.12)
2.11.13)
2.11.14)
2.11.15)
2.11.16)
2.11.17)
NOTE:
2.12.0 Installing the Hydra-Tapper
2.12.1)
NOTE:
Note the
posion of the fully retracted cung assembly.
2.12.2)
2.12.3)
2.12.4)
2.12.5)
•
•
•
2.12.6)
2.12.7)
2.12.8)
2.12.9)
NOTE:
2.12.10)
2.12.11)
NOTE:
2.13.0 Performing the Line Tap
2.13.1)
2.13.2)
GPM at 1800 PSI.
2.13.3)
NOTE:
2.13.4)
2.13.5)
2.13.6)
NOTE:
2.13.7)
2.13.8)
Figure 21
Figure 22
Figure 23
(Measurement
for reference only)
Figure 24
4”–12” Insta-Valve 250 | Installaon Instrucons | 11
© 2021 Hydra-Stop | All Rights Reserved. | Specicaons subject to change without noce.
2.13.9)
• 4” pipe = 3” cung depth
• 6” pipe = 4” cung depth
• 8” pipe = 5” cung depth
2.13.10)
2.13.11)
2.13.12)
2.13.13)
2.13.14)
2.14.0 Removing the Hydra-Tapper
2.14.1)
2.14.2)
2.14.3)
2.14.4)
2.14.5)
2.14.6)
2.14.7)
NOTE:
2.14.8)
2.14.9)
2.14.10)
Figure 25
4”–12” Insta-Valve 250 | Installaon Instrucons | 12
© 2021 Hydra-Stop | All Rights Reserved. | Specicaons subject to change without noce.
3.0.0 Preparing the Hydra-Tapper for 4”-8” Valve Inseron
3.0.1)
3.0.2)
3.0.3)
3.0.4)
3.0.5)
3.0.6)
3.0.7)
NOTE:
NOTE:
3.0.8)
3.0.9)
CAUTION:
3.0.10)
3.0.11)
3.0.12)
3.0.13)
Figure 26
Figure 27
Figure 28 Auto E
Generaon 1 Tool
Figure 32
Figure 31a - Inseron tool making con-
tact with the auto equalizaon pin.
Figure 31b - Raised Face of Inseron
tool installed ush to cartridge.
4”–12” Insta-Valve 250 | Installaon Instrucons | 13
© 2021 Hydra-Stop | All Rights Reserved. | Specicaons subject to change without noce.
3.0.14)
3.0.15)
3.0.16)
3.0.17)
3.0.18)
3.0.19)
3.0.20)
3.0.21)
3.0.22)
NOTE:
3.1.0 Install IV 250 Inseron Equipment
3.1.1)
3.1.2)
NOTE:
reference.
IMPORTANT NOTE:
3.1.3)
3.2.0 Install the IV 250 Valve Cartridge
3.2.1)
NOTE:
3.2.2)
3.2.3)
3.2.4)
3.2.5)
3.2.6)
3.2.7)
3.2.8)
3.2.9)
Figure 33
Figure 34
Figure 35
Figure 36
Figure 37
4”–12” Insta-Valve 250 | Installaon Instrucons | 14
© 2021 Hydra-Stop | All Rights Reserved. | Specicaons subject to change without noce.
NOTE:
3.0.0 Preparing the Hydra-Tapper for 4”-8” Valve
Inseron
3.2.10)
NOTE:
3.2.11)
3.2.12)
3.2.13)
3.2.14)
3.2.15)
3.2.16)
3.2.17)
3.2.18)
3.2.19)
3.2.20)
3.2.21)
3.2.22)
3.2.23)
3.2.24)
3.2.25)
3.2.26)
3.2.27)
250.
3.2.28)
3.2.29)
3.2.30)
3.2.31)
Figure 38
Figure 39 Note: Temporary Gate Valve removed for clarity.
Compleon Pins are shown removed for locaon purposes only.
Covered by U.S. Patent No. 9,829,141,B2 and U.S. Patent No. 9,644,779,B2. Addional patents pending.
10”—12” Insta Valve 250 Installaon Instrucons
INSTA-VALVE 250 INSERTION VALVES
4”–12” Insta-Valve 250 | Installaon Instrucons | 16
© 2021 Hydra-Stop | All Rights Reserved. | Specicaons subject to change without noce.
4”–12” Insta-Valve 250 | Installaon Instrucons | 17
© 2021 Hydra-Stop | All Rights Reserved. | Specicaons subject to change without noce.
4.0.0 Mount Valve Body on Pipe
4.0.1)
4.0.2)
4.1.0 Pressure Test Valve Body
NOTE: Follow steps 4.1.1 through 4.1.10 if you are using the Hydra-
Stop Quick Pressure Test Plug to pressure test.
See Appendix B (Page 28) if you are using a
legacy Pressure Test Flange to pressure test.
4.1.1)
4.1.2)
4.1.3)
4.1.4)
4.1.5)
4.1.6)
4.1.7)
4.1.8)
4.1.9)
4.1.10)
NOTE:
•
•
4.2.0 Installing the Temporary Gate Valve
4.2.1)
NOTE:
4.2.2)
NOTE:
4.2.3)
4.2.4)
4.2.5)
Figure 45
Figure 42
Figure 43
Figure 44
Figure 41
4.3.0 Line Tap Preparaon
NOTE: Follow steps 4.3.1 through 4.10.6 if you are performing a Core
Sample prior to valve inseron.
4.3.1 Seng Up the Hydra-Tapper for Core Sampling
4.3.1)
4.3.2)
4.3.3)
4.3.4)
NOTE:
NOTE:
4.3.5)
4.3.6)
Figure 46
Figure 47
Figure 48
4”–12” Insta-Valve 250 | Installaon Instrucons | 18
© 2021 Hydra-Stop | All Rights Reserved. | Specicaons subject to change without noce.
4.3.7)
4.3.8)
4.3.9)
NOTE:
4.3.10)
4.3.11)
4.3.12)
4.3.13)
4.3.14)
4.3.15)
4.3.16)
NOTE:
4.4.0 Installing the Hydra-Tapper for 10” –12” Core Sam-
pling
4.4.1)
NOTE:
4.4.2)
4.4.3)
NOTE:
NOTE:
NOTE:
4.4.4)
4.4.5)
• 10” core sample: 4.5”
• 12” core sample: 4.75”
4.4.6)
Figure 49
Figure 50
Figure 51
Figure 52
Figure 53
Figure 54
Figure 55
4”–12” Insta-Valve 250 | Installaon Instrucons | 19
© 2021 Hydra-Stop | All Rights Reserved. | Specicaons subject to change without noce.
4.4.7)
4.4.8)
NOTE:
4.4.9
4.4.10)
4.5.0 Performing the Coring Sample
4.5.1)
4.5.2)
GPM at 1800 PSI.
4.5.3)
NOTE:
4.5.4)
4.5.5)
NOTE:
4.5.6)
4.5.7)
4.5.8)
4.5.9)
4.5.10)
4.5.11)
4.5.12)
4.5.13)
4.6.0 Removing the Hydra-Tapper
4.6.1)
4.6.2)
4.6.3)
4.6.4)
NOTE:
4.6.5)
4.6.6)
4.6.7)
NOTE:
4.7.0 Post Core Line Tapping
4.7.1)
4.7.2)
4.7.3)
4.7.4)
4.7.5)
4.7.6)
NOTE:
4.8.0 Installing the Hydra-Tapper
4.8.1)
Figure 56
Figure 57
Figure 58
4”–12” Insta-Valve 250 | Installaon Instrucons | 20
© 2021 Hydra-Stop | All Rights Reserved. | Specicaons subject to change without noce.
NOTE:
4.8.2)
4.8.3)
4.8.4)
NOTE:
NOTE:
4.8.5)
4.8.6)
•
•
4.8.7)
4.8.8)
4.8.9)
4.8.10)
NOTE:
4.8.11)
turn.
4.8.12)
4.9.0 Performing the Line Tap
4.9.1)
4.9.2)
GPM at 1800 PSI.
4.9.3)
NOTE:
4.9.4)
NOTE:
4.9.5)
4.9.6)
4.9.7)
4.9.8)
4.9.9)
4.9.10)
4.9.11)
4.9.12)
4.10.0 Removing the Hydra-Tapper
4.10.1)
4.10.2)
NOTE:
4.10.3)
4.10.4)
4.10.5)
NOTE:
4.10.6)
NOTE: Follow steps 4.11.1 through 4.14.9 steps if you are performing a
non-core sample line tap in preparaon of valve inseron.
4.11.1 Preparing the Hydra-Tapper for a non-core sample
Valve Inseron Line Tap
4.11.2)
4.11.3)
Figure 59 (Measure-
ment for reference
only)
Figure 60
Figure 61
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