Hydro Bio-Science Quattro-DB Parts list manual

Page 1
AC and DC Powered Quattro-DB®
Sonic Transducer System
Assembly and Operations Instructions Manual
ECO DRIVEN SOLUTIONS®
IMPORTANT:
Read entire manual before assembling. Failure to follow
these instructions, and in the order presented, may result in
non-warranty product failure.
Some User Supplied Components, such as AC Line Surge
Suppressor Protection is required.
Printed material may not represent the latest information available. Please visit our
web-site www.DPIpower.com for updates to this or other manuals.
Manual P/N –MNUL0039-A001 Rev.2 Copyright © 2018 DPI

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Congratulations on your purchase of an environmentally safe Hydro-
BioScience® Algae Management System which uses a patent pending
configuration of ultra-high frequency sound pressure waves to manage
algae without harm to aquatic life.
Contents
1. ITEM AND RECEIVABLE PARTS LISTS ....................................................................... 4
1.1. SINGLE QUATTRO-DB® TRANSDUCER SYSTEM ..............................................4
1.2. DUAL QUATTRO-DB® TRANSDUCER SYSTEM.................................................4
1.3. MEZZO-DB ® TRANSDUCER SYSTEM ..............................................................5
1.4. SINGLE QUATTRO-DB®TRANSDUCER AC SYSTEM COMPONENTS..................6
1 PRODUCT REGISTRATION ............................................................................................ 7
2. USER SAFETY OPERATIONS GUIDE ..........................................................................8
2.1. USER SAFETY GUIDE AC POWERED & SOLAR POWERED SYSTEMS................8
2.2. A/C POWER & UTILITY REQUIREMENTS.........................................................9
2.3. SAFE GROUNDING AND GFCI INSTALLATION INSTRUCTIONS ......................10
2.4. USER SAFETY OPERATIONS GUIDE-BATTERIES & BATTERY CHARGERS........10
2.5. PERSONAL PRECAUTIONS WHILE WORKING WITH BATTERIES....................11
2.6. TRANSDUCER PRODUCT USER SAFETY INSTRUCTIONS................................12
4. TOOLS AND MATERIALS LIST ................................................................................. 13
5. ALGAE MANAGEMENT SYSTEM ASSEMBLY INSTRUCTIONS................................. 13
5.1. SAFE GROUNDING AND GFCI INSTALLATION INSTRUCTIONS ......................13
5.2 ASSEMBLE TRANSDUCER..............................................................................14
5.3 FLOAT ASSEMBLY .........................................................................................16
5.4. POWER SUPPLY TO TRANSDUCER ELECTRICAL CONNECTION ...........................17
5.5. ASSEMBLE SOLAR DC POWER SYSTEM.........................................................20
6. USERS GUIDE TO INSTALLING AND USING THE HYDRO BIOSCIENCE® ALGAE
MANAGEMENT SYSTEM ........................................................................................ 23
6.1. INSTALLING THE QUATTRO-DB®: .................................................................23
6.2. PLACEMENT OF THE DEVICE: .......................................................................25

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6.3. INSTALLATION SITE EXAMPLE 1: ..................................................................26
6.4. INSTALLATION SITE EXAMPLE 2:.................................................................27
6.5. WHAT TO EXPECT AFTER INSTALLATION: ....................................................28
6.6. A/C POWER SUPPLY AND DC SOLAR CONTROLLER OPERATION:.................29
6.7. SOLAR CONTROLLER STATUS / FAULT LED INDICATORS:.............................31
7. MAINTENANCE GUIDE ...........................................................................................32
8. TROUBLESHOOTING GUIDE ................................................................................... 33
9. TECHNICAL SPECIFICATIONS:................................................................................. 34
10 CONNECTOR PIN-OUT DIAGRAMS ........................................................................ 35
11 LIMITED WARRANTY.............................................................................................. 36
NOTE: Your new Hydro BioScience Algae Management System can be powered by
either an AC Power, DC Power, or Solar Power supply. Please refer to the sections
that pertain to the type of input power employed at the installation site and
disregard the sections pertaining to other Power Supply types.
For direct access to the latest
copy of this manual, please
snap this QR Code or refer to
the Product Manuals section
on our website @
https://www.dpipower.com

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1. ITEM AND RECEIVABLE PARTS LISTS
Carefully unpack contents from their shipping skids and cartons and verify contents
against the list below, corresponding to the Product Purchase you received. Save skids
and cartons in the event a return, exchange, or warranty is required.
1.1. SINGLE QUATTRO-DB®TRANSDUCER SYSTEM
ITEM DESCRIPTION QTY
•BLACK FLOATATION KIT ASSEMBLY 1
oFloat 1
oFlag and Flag Pole –Region and Language Specific 1
oFloat Hardware Kit 1
•QUATTRO-DB®SONIC TRANSDUCER KIT ASSEMBLY 1
oUser Manual 1
oStainless Steel D-Shackles 2
o14-inch (356mm) Stainless Steel Chain 1
oStainless Steel Carabiner Clip 1
oNylon Cable Ties 8
oAnti-Rotation Plugs 2
•A/C POWER SUPPLY or 24V DC Power Supply 1
oPower Supply Mounting Hardware Kit 1
oUser Supplied AC Line Surge Suppressor (AC Supply Only) 1
•QUATTRO-DB® TRANSDUCER POWER CABLE 1
oLength of cable is customer order dependent 1
1.2. DUAL QUATTRO-DB®TRANSDUCER SYSTEM
ITEM DESCRIPTION QTY
•BLACK FLOATATION KIT ASSEMBLY 2
oFloat 2
oFlag and Flag Pole –Region and Language Specific 2
oChain-Link Mount Hardware Kit 2
•QUATTRO-DB®SONIC TRANSDUCER KIT ASSEMBLY 2
oUser Manual 1
oStainless Steel D-Shackles 4
o14-inch (356mm) Stainless Steel Chain 2
oStainless Steel Carabiner Clip 1
oNylon Cable Ties 16
oAnti-Rotation Plugs 4
•A/C POWER SUPPLY or 24V DC Power Supply 1
oPower Supply Mounting Hardware Kit 1
oUser Supplied AC Line Surge Suppressor (AC Supply Only) 1
•QUATTRO-DB® TRANSDUCER POWER CABLE 2

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oLength of cable is customer order dependent 2
Note: Up to two QUATTRO-DB®Transducers can be operated from each Power
Supply; therefore, only one power supply is required.
1.3. MEZZO-DB ® TRANSDUCER SYSTEM
ITEM DESCRIPTION QTY
•BLACK FLOATATION KIT ASSEMBLY 1
oFloat 1
oFlag and Flag Pole –Region and Language Specific 1
oChain-Link Mount Hardware Kit (nut and screw bolt) 1
•MEZZO-DB® SONIC TRANSDUCER KIT ASSEMBLY 1
oUser Manual 1
oStainless Steel D-Shackles 2
o14-inch (356mm) Stainless Steel Chain 1
oStainless Steel Carabiner Clip 1
oNylon Cable Ties 8
oAnti-Rotation Plugs 2
•A/C POWER SUPPLY or 24V DC Power Supply 1
oPower Supply Mounting Hardware Kit 1
oUser Supplied AC Line Surge Suppressor (AC Supply Only) 1
•QUATTRO-DB® TRANSDUCER POWER CABLE 1
oLength of cable is customer order dependent 1
Note: A Mezzo-DB®Transducer emits sound energy in 2 directions only
and is approximately half the size of a Quattro-DB®Transducer.

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1.4. SINGLE QUATTRO-DB®TRANSDUCER AC
SYSTEM COMPONENTS
AC Power Supply
Float Assembly
Float & Transducer Assembly
Push the two plastic Retaining Pins through Top Frame and into the Foam Block to
prevent wave action from rotating the two parts out of alignment.

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1 PRODUCT REGISTRATION
Upon removing from packaging, record the following information here for convenient
reference, or if an adhesive label was supplied with your kit, affix that label here: Units
are equipped with either an AC or DC power supply but not both types.
Purchase Date:
Purchased From:
A.C. Power Supply Part Number:
A.C. Power Supply Serial Number:
D.C. Power Supply Part Number: ____________________________________
D.C. Power Supply Serial Number: ____________________________________
Transducer Part Number:
Transducer #1 Serial Number:
Transducer #2 Serial Number:

Page 8
2. USER SAFETY OPERATIONS GUIDE
Look for this symbol throughout this manual. It means ‘BE
ALERT –YOUR SAFETY IS INVOLVED’. If you do not follow these
safety instructions, personal injury or property damage may
occur.
2.1. USER SAFETY GUIDE AC POWERED & SOLAR
POWERED SYSTEMS
2.1.1.Both the Mezzo-DB®and Quattro-DB®Transducers (that device which is
suspended in the body of water) are powered by a safe and isolated
low-voltage source. Notwithstanding the low-voltage source –the entire
electronics section is fully isolated from contacting the body of water.
The method by which algae is treated in the body of water is also not
reliant on conducting any electrical currents through the water.
2.1.2.Do not operate the AC Power Supply or Solar Power System if it has
received a sharp blow, been dropped, or otherwise damaged in any
manner. Refer to a qualified service agent.
2.1.3.A/C Power Supply and Solar Power System contain no serviceable parts.
If the power supply fails during its warranty period, contact your dealer
OEM Supplier or visit DPI’s website, www.DPIpower.com for information
concerning a warranty replacement or repair.
2.1.4.Before attempting any maintenance or cleaning, unplug AC Power
Supply from wall outlet or, for solar systems shut down the Solar Power
System Charger and Solar Junction Box Power via their power on/off
switches. For external cleaning use a clean damp towel. Clean solar
panels with water only.
2.1.5.Have your distributor, dealer or other qualified service agent, repair or
replace worn or damaged parts immediately. Repairs should not be
attempted by people who are not qualified.
2.1.6.Whenever removing AC Plug from the receptacle, pull from the Plug
Body; not from the cord.
2.1.7.Do not operate the AC Power Supply or Solar Power System or any
component attached to it if it is malfunctioning. Personal injury or
property damage could result.

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2.2. A/C POWER & UTILITY REQUIREMENTS
2.2.1.The use of an improper extension cord could result in a risk of a fire or
electric shock. If an extension cord must be used, it must be UL and/or
CSA approved. Locate all cords so that they will not be stepped on,
tripped over or otherwise subjected to damage or stress. Extension cord
must be properly wired and in good electrical condition, and large
enough for the AC rating of the Power Supply as specified in this TABLE:
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR AC POWER SUPPLY
Length of cord (feet): 25 50 100 150
AWG size of cord: 16 16 16 14
2.2.2.Refer to the Product ID Label affixed to the product and identify the
input requirements such as ‘120Vac, 60Hz, 2Amps’. Ensure that the
product will be connected to a matching utility power rating. For
example; if product is rated at 60Hz, do not connect to a 50Hz utility.
2.2.3.The rating of the input AC Cord, if replaced by a certified technician,
must not be less than 18Ga, 300V for 100Vac or 120Vac utilities and not
less than 18Ga, 300V for 230Vac or 240Vac utility power. Cord must be
hard usage SJT type or better, UL/CSA approved.
2.2.4.Do not connect product to AC receptacles that share power with any
other moderate to heavy loads such as air conditioners, motors and
other common appliances. Most appliances turn on/off at random and
cause power surges and power drops that can severely affect the
product connected to that same power circuit.
2.2.5.Inspect AC Receptacles for general wear, including loose or hanging
receptacles and be very aware of potentially worn contacts. If any heat
is felt in or around the receptacle while the AC Power Supply is
operating, this is an immediate indication of danger caused by a worn
receptacle.
2.2.6.If making an electrical connection to a receptacle located near the body
of water intended to be treated, install both the GFCI protected
receptacle and AC Power Supply in a covered weatherproof utility box or
container and secure the AC Power Supply using the Mounting
Hardware Kit –supplied.
IMPORTANT: SURGE SUPPRESSOR PROTECTION DEVICE
MUST BE USED.
A/C-Line surges are real and generated from nearby equipment and weather-related
phenomena and can cause NON-WARRANTY failure of the Power Supply. User must
supply and install a surge suppressor rated at 1000J or greater. These devices are
readily available from most any retail outlet.

Page 10
2.3. SAFE GROUNDING AND GFCI INSTALLATION
INSTRUCTIONS
2.3.1.Do not remove Ground Pin from AC Power Supply’s AC Plug or connect
to utility power via an adaptor that bypasses the product’s ground pin
connection. The product must be grounded at all times when connected
to utility power.
2.3.2.This battery charger must be grounded to reduce the risk of electric
shock. This charger is equipped with an AC cord set having an
equipment-grounding conductor. This AC cord set must be connected to
an appropriate receptacle that is properly installed and grounded in
accordance with the National Electrical Code and all local codes and
ordinances.
2.3.3.The conductor with insulation having an outer surface that is green, with
or without yellow stripe(s), is the equipment-grounding conductor. If
repair or replacement of the AC Power Supply’s cord set is necessary,
refer to a qualified service agent, and do not connect the equipment-
grounding connector to a live terminal.
2.3.4. WARNING: IMPROPER CONNECTION OF THE EQUIPMENT-
GROUNDING CONDUCTOR CAN RESULT IN A RISK OF AN ELECTRIC
SHOCK.
2.3.5. WARNING: Risk of Electric Shock. Install AC Power Supply
only to a Class A GFCI (EU/UK Earthed Power Supply Source) and in
accordance with Country, State and Local regulations. GFCI Receptacle
must have an enclosure that is weatherproof.
2.4. USER SAFETY OPERATIONS GUIDE-BATTERIES &
BATTERY CHARGERS
WARNING –RISK OF EXPLOSIVE GASES.
WORKING WITH RECHARGEABLE BATTERY(s) IS DANGEROUS. EXPLOSIVE GASES
DEVELOP DURING NORMAL BATTERY OPERATION. READ THIS MANUAL EACH TIME
AND MAKE CERTAIN YOU FULLY UNDERSTAND IT AND FOLLOW THE SAFETY AND
OPERATING INSTRUCTIONS AT ALL TIMES.

Page 11
2.4.1.To reduce risk of battery explosion, follow all safety instructions below
and those published by the battery manufacturer. Review cautionary
markings on vehicle or equipment containing the battery.
2.4.2.Use of an attachment not recommended or sold by the battery charger
manufacturer may result in a risk of fire, electric shock or injury to
persons.
2.4.3.Do not operate this charger if it has received a sharp blow, was dropped
or otherwise damaged in any manner. Refer to a qualified service agent.
2.4.4.Charger contains no serviceable parts. If it fails during its warranty
period, contact your dealer OEM Supplier or visit DPI’s website,
www.DPIpower.com for information concerning how to obtain a
warranty replacement.
2.4.5.To reduce risk of electric shock, always unplug charger from AC outlet
before attempting any maintenance or cleaning.
2.4.6.For external cleaning use a clean damp towel.
2.4.7.Have your distributor, dealer or other qualified service agent, repair or
replace worn or damaged parts immediately. Repairs should not be
attempted by people who are not qualified.
2.4.8.Whenever removing AC Plug from the receptacle, pull from the Plug
Body; not from the cord.
2.4.9.Do not operate the charger if it is malfunctioning. Personal injury or
property damage could result.
2.5. PERSONAL PRECAUTIONS WHILE WORKING
WITH BATTERIES
2.5.1.Have someone within range of your voice to come to your aid if needed.
2.5.2.Have plenty of fresh water and soap nearby in case battery acid contacts
your skin, clothing or eyes. Wear eye and clothing protection and avoid
touching eyes.
2.5.3.If battery acid contacts skin or clothing, wash immediately with soap and
water.
2.5.4.If acid enters eye, immediately flush eye with running cold water for at
least 10 minutes. Get medical attention immediately.
2.5.5.NEVER smoke or allow a spark or flame in vicinity of battery.
2.5.6.Be extra cautious not to drop a metal tool onto battery. It might spark or
short circuit battery or other electrical part that may cause an explosion.
2.5.7.Remove personal metal items such as rings, necklaces, watches, etc.
Batteries can produce short-circuit currents high enough to weld such
items causing a severe burn.
2.5.8.NEVER charge a frozen battery. Thaw it out for safer, charging.

Page 12
2.5.9. WARNING –CHARGERS CAN IGNITE FLAMMABLE
MATERIALS AND VAPORS. DO NOT USE NEAR FUELS, GRAIN DUST,
SOLVENTS, OR OTHER FLAMMABLES.
2.6. TRANSDUCER PRODUCT USER SAFETY
INSTRUCTIONS
3.6.1. WARNING: The Transducer emits powerful vibratory energy –
DO NOT place the Transducer against your skin or body, nor touch the
Transducer while the Transducer is powered.
3.6.2. WARNING: Locate/route all cords where they will not be
tripped over or damaged by vehicles or equipment with cutting blades
such as lawn mowers and hedge clippers and away from vehicle traffic
to prevent being driven over. If you have water animals (beavers,
minks, nutria, otters, muskrats, turtles, etc.) in your water system,
additional cable protection is recommended such as a nylon or
polyester braided sheath from the surface down to about 2 meters (6
feet) depth.
3.6.3. WARNING: If installing underground electric utility power to a
receptacle near a body of water such as a pond, lake, pool or reservoir,
an armored cable run through conduit must be used to minimize risk of
damage and installed in accordance with Country, State and Local
regulations.
3.6.4. WARNING: Never connect or disconnect Transducer and its
Power Cable to or from the AC Power Supply or the Solar DC power
Supply while they are powered on. Doing so will cause the contact pins
to arc and disfigure causing potentially non-warranty damage to the
connector’s connection pins.
3.6.5.Do NOT attempt to force connections. Each connector only fits in one
way by aligning the letters or notches described, then turn the outer
ring on connectors until it clicks and tightens in place.

Page 13
Some setup is required to get the HBS® algae management system
ready for the water. The simple tools needed, and the assembly
instructions are described in the next two sections.
As General Guidelines . . .
•Firmly hand-tighten all cable connections but do not over tighten with
wrenches or pliers.
•Do as much of the work as possible on shore. Once you are in the water, work
and assembly become much more difficult.
•Using electricity outdoors requires a GFCI (ground fault circuit), good
grounding connections, and a Surge Protector Device.
4. TOOLS AND MATERIALS LIST
•Philips Head Screwdriver
•Assorted wrenches
•Needle nose pliers
•Flush Cut (Side-Cutter) Trimmers
•No-Ox contact grease (Included in Transducer kit)
5. ALGAE MANAGEMENT SYSTEM ASSEMBLY
INSTRUCTIONS
5.1. SAFE GROUNDING AND GFCI
INSTALLATION INSTRUCTIONS
5.1.1. Do not remove AC Plug Ground-Pin from Power Supply or connect to
utility power via an adaptor that bypasses the product’s Ground-pin
connection.
5.1.2. To reduce the risk of electric shock this device must be grounded at all
times when connected to utility power. The AC cord set must be
connected to an appropriate receptacle properly installed and grounded in
accordance with the National Electrical Code and all local codes and
ordinances.

Page 14
5.1.3. A/C Power Supply MUST BE PLUGGED INTO AN AC SURGE PROTECTOR.Do not plug
Power Supply directly into an electrical outlet or extension cord. ALSO –
DO NOT SUBSTITUTE AN UNINTERRUPTABLE POWER SUPPLY (also known
as a UPS) FOR A SURGE PROTECTOR!! A UPS can be used and installed in-
line after a Surge Protector is installed, but a Surge Protection Device
MUST BE USED.
5.2 ASSEMBLE TRANSDUCER
5.2.1 Locate Transducer Power Cable. Apply No-Ox contact grease to end
with 5 Pin Female Connector and attach it to 5-Pin Male Connect on
Transducer. Align and match key-notch plug and receptacle, push in,
and rotate outer ring until it is FIRMLY HAND TIGHT THREADED into
place. Contact grease prevents corrosion and protects plug from
moisture and dirt –Figure 5-1.
5.2.2 Thread one D-Shackle through an end link of the chain and then
attach D-Shackle and chain to center mounting hole on top of
transducer. Attach second D-Shackle to center mounting hole on
bottom of Transducer –Figure 5-2.
5.2.3 Create a strain relief by making a radial bend in power cable and
secure it to bottom holes of Transducer with cable ties. Clip off
excess cable tie straps with flush cut trimmers or scissors. As shown
in Figure 5-3
5.2.4 Assemble Float and Flag as per instructions. Figure 5-4 Attach
customer-supplied anchor to bottom D-Shackle.
5.2.5 The assembly of Quattro-DB® Transducer to Float is complete.
Coat the ends of the Transducer Power
Cable with No-Ox contact grease.
Figure –5-1
Carabiner
D-Shackle #1
D-Shackle #2
Figure –5-2

Page 15
IMPORTANT!
Always turn power OFF via the ON/OFF power switch, unplug the AC Power Supply
or shut down the Solar Power System before working on the transducer or attaching
the anchor. Plugging or unplugging the Transducer cable while the power supply is
turned on can cause non-warranty damage to connector pin and connector socket
metal contacts.
Do NOT plug in the AC Power Supply or switch ON the Solar Power System until
instructed to do so.
Securing the Cable to the Transducer via the Nylon Zip Ties, as shown in Figure 5-3 is
MANDATORY. Failure to secure the cable will allow transmission of stresses to the
connector and break the connector connection resulting in a non-Warranty field
failure. Figure - 5-3
Attach cable to top of the
transducer with two zip ties.
Make a gentle bend in power cable.
Transducer power cable.
Hand-tighten connector
Attach the anchor to the bottom D-Shackle
Figure –5-3
Attach Anchor-line to
Bottom D-Shackle

Page 16
5.3 FLOAT ASSEMBLY
5.3.1 Locate the components of the Float assembly. Refer to Figures 5-4 &
5-5 for assembly details
5.3.2 Set the Float Top Frame on the Foam Block and push the Float
Anchor Pin through both pieces until it bottoms out.
5.3.3 Flip the Block and Top Frame assembly over and slide the Float
Bottom Locker down over the Anchor Pin. Rotate the Bottom Locker
until the small hole on the side lines up with the hole in the Anchor
Pin.
5.3.4 Slip one of Zip Ties all the way through both pieces and pull it tight.
Clip off the excess Zip Tie end with side cutters or scissors.
5.3.5 Insert the Flag Staff into the Plug, align the holes, and thread a Zip
Tie thru the Pin, the Top Frame and the Flag Staff to tie everything
together. Tighten Zip Tie and snip off the excess.
5.3.6 Insert the two Retaining Pins through the Float Top Frame and into
the Foam Block to prevent wave action from rotating Top Frame
assembly.
5.3.7 Connect the chain to the bottom of the pin and use the screw and
nut to hold the chain in place.
Figure –5-4
Figure –5-5
Exploded view of Float Assembly. Use
two Zip Ties to secure components
together. Screw and nut are used to
attach chain to bottom of float.
Float Anchor Pin
Float Top Frame
Zip Ties
Float Bottom Locker
Foam
Block

Page 17
5.4. POWER SUPPLY TO TRANSDUCER ELECTRICAL
CONNECTION
IMPORTANT!
To avoid non-warranty damage to connector pins, the Power Supply’s On/Off Power
Switch MUST be put into the ‘OFF’ position any time Transducer Power Cable is
being connected or disconnected. Do NOT TURN Power switch ‘ON’ until instructed
to do so.
PERFORM THIS PROCEDURE REGARDLESS OF WHICH POWER SUPPLY YOUR SYSTEM USES.
REFER TO FIGURE 5-5 FOR AC SUPPLY CONNECTIONS AND FIGURES 5-6 &5-7 FOR
SOLAR CONTROLLER DC POWER SUPPLY CONNECTIONS.
5.4.1. Review the figures depicting the SYSTEM WIRING DIAGRAMS. (Figure 5-
5 for AC Supply, Figures 5-6 & 5-7 for Solar/DC Supply.)
5.4.2. Open the dust cap on the “Sonic Head 1” connector and verify the
connector is filled with No-Ox grease. If no grease is present in the
connector, place a pea-sized spot of No-Ox grease (included with
Transducer kit) on the Transducer Power Cable’s small 4-pin connector.
Line up the tab and notch in “Sonic Head 1” port on Power Supply push
connector in and turn connector tabs Clockwise until the plug latches.
5.4.3. If your system is a Dual QUATTRO-DB®version, a second Transducer is
included with your system. Repeat the previous step with the second
Transducer by connecting its 4-Pin plug to the Battery Charger
Controller Connector Port labeled “Sonic Head 2”.
5.4.4. Ensure all connections are securely hand-tightened before continuing.
5.4.5. Place the Transducer/Float Assembly(s) in the predetermined location
of the body of water being treated. Attach the anchor to the D-Shackle
on the bottom of the transducer. Adjust the anchor rope or chain so the
anchor is laying on the bottom and there is some slack in the line to
allow for wave action.
5.4.6. With all connections now complete, move the Battery Disconnect
switch to the ‘ON’ position and turn the System Switch on the Junction
Box to the ‘ON’position. The Battery Charger Controller’s LED’s will
now become active. Refer to Section 6.7 detailing the Battery Charger
Controller’s operation for a description of LED status and error display.
5.4.7. The Blue LED above “Sonic Head 1” on the Battery Charger Controller
will blink at a rate of approximately once per second to indicate that the
Transducer is operational.

Page 18
Figure 5-6
Connector names from Left to Right:
SOLAR PANEL
3-Pin Male
BATTERY
4-Pin Male
SONIC HEAD-1
4-Pin Female
SONIC HEAD-2
4-Pin Female
PERIPHERAL O/P
3-Pin Female
Figure –5-5

Page 19
SOLAR SYSTEM –CHARGER CONTROLLER INTERCONNECTION
AND SYSTEM WIRING DIAGRAM
Figure 5-7

Page 20
5.5. ASSEMBLE SOLAR DC POWER SYSTEM
IF YOUR SYSTEM USES AN AC POWER SUPPLY –YOU MAY SKIP THIS SECTION.
The Instructions in this section are for both the 60w and 180w Solar/Power Battery
Backup Systems.
Some components of the solar panel system are heavy and/or awkward to handle.
This is not a job for one person. Always have at least one helper on hand for heavy
lifting or to assist in the event of an emergency!
Installing this equipment requires a user-supplied concrete pad, a ½-in. x 8-in. J-Bolt &
Nut, and (8) 3/8-in. X 3-in. Tapcon® concrete anchors. This system is designed to be
bolted to a concrete base that has been poured directly into the ground. Follow all
local zoning ordinances, building codes and regulations when constructing the
concrete base but it must have a minimum diameter of 14” and extend at least 36”
below ground level.
It is important the entire mounting surface of the concrete pad be level and flat. If you
are not practiced at working concrete –enlist the help of a contractor or professional
to ensure proper installation.
5.5.1. Insert the J-Bolt into the center of the wet concrete leaving 1-1/4in
(32mm) of the threads extending above the surface. Use a Screed Board or
similar process to make the top surface of the concrete flat and level all
the way around. Secure the J-Bolt in place until the concrete has
completely hardened.
5.5.2. Verify that concrete has been curing for at least as long as the
manufacturer recommends and that it has properly hardened per
instructions. DO NOT RUSH THIS STEP!
Figure 5-9
Figure 5-9
Figure 5-8
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