Hydro Tek H-8000C Series Manual

HYDROTEK INTERNATIONAL, INC.
957 N. Pennsylvania Avenue, Winter Park,
FL
32789 800-922-9883 Fax: [phone]
OPERATION & MAINTENANCE MANUAL
HYDROTEK MODEL #H-8000C FLUSH VALVE
TECHNICAL SERVICES MANAGER: MICHAEL HU
EMAIL:
[email protected]
PHONE: [phone]
FAX: [phone]

Hydrotek Autoflush Valves
H-8000C AC and HB-8000C
Series Battery
STANDARD PACKAGE iNCLUDES:
EXPOSED FLUSH VALVE MODELS
H-8000C HB-8000C HB8RFKC
A-B1-B2 A-B1-B2
C-U
OPTIONAL ACCESSORIES:
*
HC-010 Multi-Unit Power Adapter: Powers up to 8 Flush
Valve units. AC Powered only
x
X X 1Flush valve
X 1Stop valve
X 1 Sweat Kit
X 1FlushTube
X 1Spud coupling
X 1 Vacuum breaker
X 1 Plug-in AC Adapter
X 1 Wall Flange
X 1AClnputTube
X X 4AAAlkaline Batteries
11-800CC-A
H-8000C-B1 H-S000C-82
1" PS Angle
Stop 34" IRS Angle
Stop
1
IPS Angle
Stop
1-1/2" Top
Spud
314 iop Spud
1-1/4' Top Spud
HB8RFKC
Retrofit Flush Valve Models:
*
HB8RFKC-C
Hydrotek Retrofit battery-powered closet flush
valve. Unit bolts to Sloan
or Zurn
stop
valve
and
flush
tube.
*
HB8RFK-U Same as above, but for urinals
*
HB8RFKC-CD Hydrotek
Retrofit battery-powered closet flush
vavle. Unit bolts to Delany stop valve and flush tube
*
HB8RFKC-UD Same
as
above, but for urinal
PLUMBING
SPECIFICATIONS:
Model# Fixture Supply Line
H/HB-8000C-A Closet
1"
H/HB-8000C-B1
Urinal 3/4"
H/HB 8000C-B2
Urinal 1"
*
AC &
Battery Powered Concealed
*
Meets
A.S.S.E. Standard 1037-89
ELECTRICAL
REQUIREMENTS:
*AC
Powered
Unit:
Top Spud Flow Rate
1-1/2" 1.5-5.OGPF
3/4" 0.5-3.5GPF
1-1/4" 0.5-3.5 GPF
Flush Valves Available
- Solenoid valve and sensor, 6V DC
- Transformer: Input 12OVAC, 60 Hz
Output
12V
DC
*
Battery
Powered Unit:
- Solenoid valve and sensor, 6V DC
- Battery:
4AAAlkaline Batteries
- Battery Service Life: 400,000 flushes, up to 4 years
Hydrotek International, Inc.
957 N Pennsylvania Avenue
Winter Park, FL 32789
1.800.922.9883
407.647.0471
FAX
www.hydrotekintl.com
H-8000C
SERIES
AC Powered
C/L
G/L
aT
at
FIXTURE FIXTURE
HB-8000C SERIES
Battery Powered
GIL
GiL.
of
cit
FIXTURE FIXTURE
2-1/4" mm
- -
H-E000C-A
IPS Angle Stop
1-112"
Top Spud
14-800Cc-el
3/4" PS Angle Stop
3/4' Top
Spud
tI-8OO0C-2
1' IPS Angle
Stop
1-1/4" Top Spud
x
x
x
x
x

INSTALLATION
ROUGH-IN TEMPLATE
HYDROTEK
Model # H-8000C
Flush Valve
1-1/2" IMA. HOLE
THROUGH WALL

HYDROTEK
AUTOFLUSH VALVE
Operation and
Installation
Instructions
For
Exposed
Type
Flush Valves -- AC Powered
OPERATIONS:
1. The
AUTOFLUSH
valve operates
by
emitting
a continuous
beam
from
the sensor.
2. As
the user
enters the beams
effective range,
a
red light flashes one time to alert the
user that the
flush
valve
is
sensing,
if
the user stays in the
range for more than
4
seconds, the beam
is reflected
into
the receiver circuitry
and
the system goes
into a "HOLD" mode for
as
long as the
user
remains
in
the
range of
the
sensor. This
"HOLD
mode
also
acts
as
a safety
feature
to prevent multiple
flushes
in the event
the
sensor
is
covered or blocked.
3.
When the user
steps
out of
range,
the sensor sends a signal to
the
solenoid
for a one time flushing
cycle
operation. The sensor then
automatically
resets and
is
ready for the next user.
4. If the
MANUAL
OVERRIDE
button
is pushed,
the flushing mechanism will
be
activated
without
impacting the
mode
of
automatic
operation.
This
TRUE MANUAL OVERRIDE can be used to flush
the
valve when there is
no electricity
or
if
the
electrical
equipment
fails.
INSTALLATION
INSTRUCTIONS:
1.
Prior
to installation, "BENCH TEST"
the
unit for proper
operations. Refer
to
Drawings on
back
page,
loosen
the
set screws
15
using Allen wrench provided and
slowly lift and
remove
top
cap
cover
1
from valve body 8. Properly
connect
electrical wires
from
Transformer
19
to the valve Note the
polarity; white
dotted
wire to
red,
black
to
black.
Plug DC Power connector
16
to a
receptor #10
on
PCB diagram
on Control Module 2. Push
RESET
button and the indicator lights on
PC
Board will
be
flashing as follows: Red, Red Click,
Green, Red,
and
Red. The
green
light will stay
on.
This
indicates the electronics
and solenoid
is functioning
properly.
If the indicator
lights do
not blink
or
no
clicking
sound can be heard, contact
the factory or your local
Rep.
2. Reinstall
top
cap cover 1
to
valve
body 8 using
set
screws
15. Install the
stop valve 3 to supply
line using
a Hydrotek
sweat kit
optional.
3.
Connect
the
Valve
Body
8
to
Stop
Valve
3
using slip joint
nut 7.
4.
Attach
the Friction ring10,Vacuum Breaker
11 and Tailpiece
13
to
Valve Body
8
using
Lock Nut12. Secure the
Tailpiece to
the plumbing fixture
using
the
spud
coupling 14 provided.
5.
Electrical Installation: Mount
the
standard
Plug-in
Transformer
and
its
required
duplex receptacle
within
9
ft. of flush valve. Mount
Optional
Multi-unit
Transformer
in
chase way
or in drop ceiling.
Confirm power
cord access hole
is located properly
per Rough-in
drawing.
Run Flush Valve Input wiring
through AC Input tube. Screw
AC Input Tube onto Top Cap 90
degree ELL and
tighten.
Install
Wall
Flange
on
to
AC
Input Tube.
Connect output
wiring from power source
to
input wires for
flush
valve using wire nuts.
Push excess
wiring
back
in
to access hole. Slide
Wall Flange snug against wall
and
tighten
set
screw.
NOTE:
Flush
Valve electrical connections are
Polarity Sensitive.
6. Free
spinning,
vandal-resistant Stop Valve Cap may be removed
by using
small
flat bladed inserted
between
cap and stop
valve
body. Taking
care
not to damage chrome finish,
pry
up on cap to remove.
7.
Turn
water
on
and check for
leaks.
Push OVERRIDE button 9 and the Valve should flush. Adjust
water
flow
from Stop Valve for
a
smoother flush.
8.
TEST: Stand in
front of the Valve and a red light should come on.
After
4 seconds and
steps
away,
the
valve should flush
automatically. If
not,
refer
to the Trouble Shooting
Guide.
9.
Flush Valves
are
pre-adjusted at
the Factory. If
minor adjustment is
needed,
call Hydrotek for further
details 1-800-922-9883.
Hydrotek International, Inc.
957 N.
Pennsylvania Ave.
Winter Park, FL 32789
100200
TeL [phone]
Fax:[phone]

HYDROTEK INTERNATIONAL, INC.
800-922-9883
Fax: [phone]
HC-O1O Multi-Unit Power
Adapter
OPTIONAL
ACCESSORY
TOP VIEW
input:
I2OVAC
24"
IILLI 711111
20"
- -"4
Mounting
Bracket
HCC-008P
Wire
Leads Pig-tail
Output:
I2VDC,3A
HC-010 Multi-Unit Power Adapter
SPECIFICATIONS:
- Input: 12OVAC, 60Hz,
60
- Output: 12V DC, 3A, Class
2 CSA, UL
- Input Lead: 18
Gage, 6' feet
with
Plug
- Output
Lead: 18
Gage, 6' feet,
bare for
Hardwiring
white stripe = Positive, black
= negative
Length = 4-3/4",
Width
4", Height
= 3"
Mounting:
Remote, wall or
deck with mounting hardware
Capacity:
Powers
up to
8
faucets and/or flush
valves
Wire Leads: 22 gage, 24"
long
with
20" cable shield,
connector
on one
end
and bare on the
other red
positive,
black = negative
WARNING:
DO
NOT
TOUCH
LEADS
+
-
TOGETHER
WHILE
UNIT
IS
PLUGGED
IN.
UNIT
WILL
FAIL
AND
WARRANTY
W1LL
BE
VOIDED
Note: 20-22 Gage wire from
Adapter
to
Faucet
or Flush
Valve to be provided
by others

AC
POWERED
EXPOSED
TYPE FLUSH
VALVE
H-8000C
Closet or
Urinal
1.
Top cap
cover.
2. Control
modulePCB.
3.
Stop
valve.
4.
Sensor
eye.
5.
Retainer ring.
6
0-Ring.
7.
Slip joint
nut.
8.
Valve body.
9.
Override
button.
10.
Friction
Ring.
I
-1/2'HOLE
11.
12.
13,
14.
15.
16.
17.
18.
19.
Vacuum breaker.
Lock nut.
Tailpiece.
Top spud.
Set screw.
DC
power
connector.
AC
input tube.
Wall Flange.
Plug-ln transformer.
..:
7
C:.
THROUGH WALL
2-112" 4-314"
1"
100200
0090H056

HYDROTEK
AUTOMATIC
FLUSH
VALVE
TROUBLE
SHOOTING
GUIDE
AC
Powered
Normal operation: When
electricity
is connected,
or
RESET
button is
pushed, the lights on Printed
Circuit
Board PCB will blink
in
a sequence
as follows:
Red,
Red with
clicking
sound,
Green,
Red
and Red.
Then
green light stays on.
When
a
user enters the beam's
effective range,
the red
light
comes
on
and stays on.
If
the
user
stays in
the
range
for
more than 4 seconds
and
steps
away,
the valve
will
activate
1
flush cycle. The
unit
automatically
resets and is
ready for the next
user.
When the
manual OVERRIDE
button
is
pushed,
the flushing
mechanism will
be
activated without
impacting
the mode of
automatic
operation.
Please
note: Always
Push the RESET button
BEFORE
diagnosing
any problem
and AFTER
taking
a corrective
step.
PROBLEM
POSSIBLE
CAUSE TO DIAGNOSE REMEDY
VALVE
Water
not
on
Check water supply Turn
on
water supply.
WILL
NOT
Power
supply
failure. Check
power output, Provide
power
supply and proper
TURN
wires
and
polarity. Connections. Push RESET.
ON
Sensor
distance
is
Stand in
front
of
valve
Adjust sensor distance Turn SDA
too short.
To find focal
point, clockwise,
push
RESET.
Electronic PCB
is
Replace
Adapter or Reset
Replace
PCB. Push RESET.
Defective,
the unit,
no light or
action.
Sensor Eyes
are
Push
RESET, Stand In Replace
sensor eyes
and
cable.
Defective,
front of
valve, no red Push RESET.
Light
comes
on.
Solenoid
Valve
is
Solenoid is clicking but
Clean
solenoid valve,
blow
free all
bleed
Clogged.
No
water.
Holes. Replace
control disc. Push RESET.
Time in sensor
Stand
in front of valve, Stay
in range for
more
than 4
seconds,
Range
is too
short. Red
light stays on. Then
move away.
Solenoid coil is
Reset the
unit,
or
replace Replace solenoid
coil. Push
RESET.
Defective.
Power
Adapter, lights blink
Normally,
but
no clicking.
VALVE
Solenoid
valve
is normally closed. Turn off water and activate the valve,
if
there is a clicking
WILL sound, then
the solenoid
is dirty. If
there
is no
clicking
sound, then
replace solenoid valve.
Other
NOT factors
could
be Sensor
distance
is
too
long adjust
SDA
counterclockwise;
Electronic
PCB
SHUTOFF is defective.
Manual push button
is
sticking. If
water
is leaking through, then
the solenoid
valve
is dirty.
Follow
same procedures as
above for remedies.
IMPORTANT:1
Periodical
maintenance is required for a smooth and trouble-free
operation
of
the flush valve.
For more detailed
procedures
for
above
remedies, call Hydrotek
at
I
-800-922-9883.
100200
I

HYDROTEK AUTOMATIC FLUSH
VALVE
Dip
Switch
Settings
Flushing
Volume
Time
- Closet or
Urinal:
Factory Preset Flush Volume Tim
Closet:
1
.6 GPF 3 Seconds
Urinal: 1
.0 GPF 2 Seconds
Sensor
Arming Time
Sensing
Time
Required
for
Flush:
Closet:
Sw
5 Sw 6 Sw 7 Sw 8 Arming
Time
> Standard ON OFF OFF
OFF 4
SEC
Optional
OFF
OFF OFF
OFF
8 SEC
lUrinal:
Sw
5 Sw 6 Sw
7
Sw 8
Arming Time
>
Optional ON OFF OFF ON
1.5
SEC
Standard OFF OFF OFF ON
3.0
SEC
NOTE: PUSH RESET BUTTON ON PC BOARD CONTROL MODULE
SWITCH ADJUSTMENTS.
AFTER
ANY
DIP
Sensor Distance
factory preset:
Adjustment Screw
is
located on PC Board do not over-rotate
1
Urinal
Closet
Closet
Gallons
Per Flush Sw I Sw 2 Sw 3 Sw 4 Flush Time
0.5 ON ON ON ON I SEC
I ON ON OFF ON 2SEC
1.6 ON ON OFF OFF
3
SEC
2.0 ON OFF ON ON 4 SEC
2.5 ON OFF ON OFF
5
SEC
3.0
ON OFF OFF ON
6
SEC
3.5
ON OFF OFF OFF
7
SEC
OFF
ON ON
ON
8 SEC
OFF ON ON OFF 9 SEC
OFF ON OFF
ON
10 SEC
OFF ON OFF OFF 11 SEC
OFF OFF ON ON
12
SEC
OFF OFF
ON OFF 13
SEC
OFF OFF OFF ON
14
SEC
OFF OFF OFF OFF
15 SEC
ICLOCKWISE
= INCREASE
SENSOR DISTANCE
ICOUNTER-CLOCKWISE
= DECREASE SENSOR DISTANCE

CONTROL MODULE
Legend:
(1) =Solenoid Pin Receptor
(2) = Control Cable (Sensor Eye) Pin Receptor
(3) = AC Input Pin Receptor
(4) = DC Input Pin Receptor
(5) = Electro-Mechanical Push Button Pin Receptor
(6) = AC/DC Selector Switch
(7) = DC Input Pin Receptor
(8) = Dip Switches
(9) = Reset Button
(10) = Sensor Distance Adjustment Screw
(11) = Green LED
(12) = Red LED