hylite MIGHTYLITE PRO MLP120 Manual

Installation & operating instructions
Mightylite Pro 120W / 200W LED Floodlights
Models: MLP120 / MLP200

HYLITE MIGHTYLITE PRO – INSTALLATION AND OPERATING INSTRUCTIONS
The Hylite Mightylite Pro floodlight a high-powered, professional LED floodlight which is suitable for use outdoors in a range of
commercial applications including lighting perimeters, car parks, garden areas and outside warehouse facilities.
The unit requires connection to a 230 AC 50Hz mains electricity supply.
1. IMPORTANT SAFETY INSTRUCTIONS
WARNING: THIS PRODUCT MUST BE INSTALLED BY A QUALIFIED ELECTRICIAN, AND CHECKED TO ENSURE
IT IS SAFE, BEFORE USING.
PLEASE FOLLOW THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL AND OPERATE
THIS LIGHT.
1.1. IMPORTANT INSTALLATION INSTRUCTIONS
The risk of electric shock should be minimized by the installation of appropriate safety devices including the incorporation
of an RCCB (Residual Current Circuit Breaker) into the main distribution board.
DO NOT wire this floodlight into the lighting circuit. Use a switched fused spur. Cables should always be protected against
short circuit and overload by use of an RCD.
Ensure the voltage marked on the product is the same as the electrical power supply to be used.
DO NOT install the light indoor or where it is likely to be knocked or hit; in hot or humid conditions such as near an exhaust
outlet e.g. boiler flue, dryer outlet.
1.2. IMPORTANT OPERATION & MAINTENANCE INSTRUCTIONS
DO NOT position the light near flammable or combustible materials (such as wood, cloth, paper) or near flammable,
combustible or explosive liquids, solids, gases or equipment.
DO NOT direct the light into a person’s eyes. This light has a very intensive light output, which if incorrectly used could
cause eye damage.
ALWAYS disconnect the mains power supply before servicing or performing any maintenance.
ALWAYS maintain the light in good condition, with repairs only undertaken by a qualified electrician.
ONLY carry out repairs using genuine parts. Non-authorized parts may be dangerous and will invalidate the warranty.
1.3. PARTS INCLUDED
1x Mightylite Pro LED Floodlight with connection
box and cable gland
1 x Allen key
2 x Allen Screws M3 X 10 HE
2 x M8 X 12 Bolts
2 x M8 X 12 Large washer
6 x M8 x 10 Spring Washer
2 x M3 Small Washer
4 x Plastic Screw Cover 6mm
4 x Pipe Bracket Screw and Nut Stainless Steel 1/4 x
3/4
1 x Pipe Bracket 35.5cm Long
1 x U-Bracket 125mm x 320mm x 125mm
1.4. TOOLS REQUIRED
Electric/hand-held drill
No.8 masonry drill bit
Electricians screwdriver
Large cross-head screwdriver
Small cross-head screwdriver
Wire cutters
THIS PRODUCT IS SUITABLE FOR WALL
MOUNTING ONLY

2. WIRING REQUIREMENTS
• The unit requires connection to a 230 AC 50Hz mains electricity supply.
• It is recommended that the unit is connected to the lighting circuit via a 5 amp fused spur and using Twin & Earth 2-Core
round flexible cable of at least 1mm gauge (waterproof cable should be used for outdoor installations).
• It is also advisable to install a single pole wall switch to allow easy control of the floodlight [Fig. 1].
3. FIXING THE MIGHTYLITE PRO
WARNING: Isolate the power supply before installation.
The Mightylite can be xed in position by EITHER:
Option 1: Attaching the U bracket to the mounting surface and attaching the Mightylite to the U bracket, or
Option 2: Clamping the pipe bracket to the U bracket around a pipe or pole, and then attaching the Mightylite.
3.1. OPTION 1: ATTACHING THE MIGHTYLITE PRO VIA THE U BRACKET
If attaching the Mightylite Pro direct to a wall using the U bracket:
• Select a mounting point which is strong enough to support the weight of the Mightylite.
• Attach the Mightylite Pro to the U bracket using the two securing bolts provided [Fig.2].
• Position the unit against the mounting surface and mark the position for the U bracket, ensuring the wires can easily
reach the unit.
• Use the U bracket Fixing Holes [Fig.3] to mark the 4 drill holes required to secure the U bracket to the wall (and mark the
cable outlet location if required).
• Detach the Mightylite Pro from the U bracket, drill the wall and screw U bracket onto the wall using appropriate fixings
which are able support the weight of the Mightylite Pro.
• Once the U bracket is securely attached to the wall, offer the Mightylite Pro up to the U bracket and secure using the
securing bolts, spring washers and washers provided [Fig.2].
• Loosen the 4 screws holding the front of the connection box in place and remove.
• Feed the wire through the cable gland on the connection box gently tightening gland nut up against the gland body
[Fig. 4] to ensure the wire(s) is secured in place and no water can get though into the connection box.
• Wire the Mightylite Pro as described in Section 4.
2
Fig. 2 Fig. 3 Fig. 4 Fig. 5
PIPE
Fixing Holes
Fixing to a pipe
MightyliteTo Mains
N In
EARTH
N Out
L OutL In
Fig.1
Fig. 6

3.2. OPTION 2: ATTACHING THE MIGHTYLITE VIA THE PIPE BRACKET
If attaching the Mightylite Pro to a pipe or post using the pipe bracket, first ensure the pole is strong enough to support the
weight of the Mightylite then proceed as follows:
• Establish the correct position for the Mightylite Pro on the pipe ensuring the wires can easily reach the unit.
• Position the pipe bracket and U bracket around the pipe and secure using appropriate nuts bolts and washers (not
provided), as shown in [Fig.5]
• Offer the Mightylite Pro up to the U bracket and secure using the securing bolts, spring washers and washers
provided [Fig.2].
• Loosen the 4 screws holding the front of the connection box in place, and remove.
• Feed the wire through the cable gland, gently tightening gland nut up against the gland body [Fig. 4] to ensure the
wire(s) is secured in place and no water can get though into the connection box.
• Wire the Mightylite Pro as described in Section 4.
4. WIRING THE FLOODLIGHT
• Once the power cable has been fed through the cable gland, approximately 6mm of insulation should be stripped
from each of the cores of AC cable ready to attach it to the terminal block in the front of the light fitting.
NOTE: The Hylite Mightylite Pro MLP120 and MLP200 are Class 1 fittings and therefore need to be Earthed
4.1 CONNECTING TO POWER SUPPLY
IMPORTANT: The Mightylite Pro has two dual channel drivers which control the 4 LED arrays within the Mightylite Pro. The four
BROWN (Live) wires in the Mightylite Pro terminal, each operate as the Live for each of the LED arrays, enabling the arrays to
be wired to be switched on and off independently of each other (See Section 4.2 Wiring Options). The two BLUE (Neutral)
wires in the terminal operate as the Neutral for each of the drivers.
The unit is supplied with all 4 wires linked into 2 terminals which are, in turn, connected by a single BROWN wire. To wire the
unit so all 4 LED arrays operate together from a single switch (Single Level wiring) proceed as follows:
• Connect the BROWN or RED (Live) wire to either terminal (marked “L”) holding 2 BROWN wires in the floodlight unit,
and linked together by a single BROWN wire [Fig.6].
• Connect the BLUE or BLACK (Neutral) wire to the terminal (marked “N”) holding the 2 BLUE wires in the floodlight unit
[Fig.6].
• Connect the YELLOW/GREEN or BARE (Earth) wire to the terminal (marked “EARTH”) holding the YELLOW/GREEN
wire in the floodlight unit
4.2 WIRING OPTIONS
Live
Neutral
Earth
Fig. 7 Wiring for Single Lighting Level
Note: One switch operates the Mightylite Pro which is always
at full power (100% light level) when switched on.
Note: One switch operates two of the Mightylite Pro LED
arrays, and another controls the other two arrays, enabling the
unit to operate at 50% or 100% power dependent on
switching.
Fig.8 Wiring for Two Lighting Levels
L1 (LIVE)
L2 (LIVE)
NEUTRAL
EARTH

5. AFTER CONNECTING POWER SUPPLY
• After the connections have been secured, the floodlight front (Connection Box front) should be fastened to the
Connection Box using the 4 Connection Box Screws.
• Once screws are secure, the screw covers should be fitted [Fig.10]
• To secure the angle of light of the Mightylite Pro set the desired position, tighten the 2 Securing bolts then use the 2 x
Allen screws and washers to lock the position of the Mightylite Pro on the U bracket [Fig.11].
Fig. 10 Fig. 11
Fig. 9: Wiring for Four Lighting Levels (using 2 units)
Note: A separate switch is used to control each of the four LED arrays within one or more Mightylite Pro units. Diagram
shows 2 units wired together so that both can operate at 25%, 50%, 75% or 100% light level dependent upon switching.
EARTH
EARTH
NEUTRAL 1+2
LIVE 4
LIVE 3
LIVE 2
LIVE 1
NEUTRAL 1+2
EARTH
L4 (LIVE)
L3 (LIVE)
L1 (LIVE)
L2 (LIVE)
NEUTRAL

Ref:
Description:
Fascia:
Backplate:
Lens:
Wattage:
Voltage:
Power factor:
Lumens generated:
LED array:
Efficiency:
Max. LED life
Fixed using mounting bracket:
Dimensions (mm):
Warranty:
Colour temperature:
Operating temperature:
Optional pipe bracket:
Weight (kg):
MLP120B
Mightylite PRO 120W Floodlight
Matt black polycarbonate
Matt black aluminium
Frosted
120W
80 -280V
>0.9
12000
96 LEDs
<80%
50,000 hrs
Ye s
220(H) x 325(W) x 125(D)
3 years
ANSI 5700K
-40°C to +60°C
Ye s
5.0
MLP200B
Mightylite PRO 200W Floodlight
Matt black polycarbonate
Matt black aluminium
Frosted
200W
80 -280V
>0.9
17000
168 LEDs
<80%
50,000 hrs
Ye s
220(H) x 325(W) x 125(D)
3 years
ANSI 5700K
-40°C to +60°C
Ye s
5.0
Tel: [phone]
www.f4enterprises.co.uk
F4 Enterprises Limited,
Unit 40, Manor Industrial Estate,
Flint
CH6 5UY
6. TECHNICAL SPECIFICATION