Hypertherm PAC200T Reference manual

PAC200T/E Torch Handle
Replacement
Field Service Bulletin
804830 – Revision 0 – June, 2004
Hypertherm, Inc.
Etna Road, P.O. Box 5010
Hanover, NH 03755 USA
603-643-3441 Tel [phone] Fax
www.hypertherm.com

PAC200T/E TORCH HANDLE REPLACEMENT
Field Service Bulletin 1
0
Introduction
Purpose
Describes necessary steps to replace damaged handles on the PAC200T and PAC200E hand torch.
Tools And Materials Needed
#2 Phillips screw driver
Kit Contents
Kit 128904
Item Part Number Description Qty
1001905 PAC200T/E 90° torch handle 1
2 002519 Boot 1
3 010758 PAC200T label 1
4010759 PAC200E label 1
5 075365 Screws 6
6 110259 CE/CSA label 1
Kit 128905
Item Part Number Description Qty
1001906 PAC200T/E 65° torch handle 1
2 002519 Boot 1
3 010758 PAC200T label 1
4010759 PAC200E label 1
5 075365 Screws 6
6 110259 CE/CSA label 1
WARNING
ELECTRIC SHOCK CAN KILL
Disconnect electrical power before performing any maintenance.
See Section 1 of the Instruction Manual for more safety precautions.

PAC200T/E TORCH HANDLE REPLACEMENT
Field Service Bulletin 2
0
Remove Handles
1. Disconnect power and remove torch lead from power supply.
See Section 3 of the Instruction Manual.
2. Remove consumables.
3. Remove screws using a #2 Phillips screw driver and discard screws.
4. Remove handles.
Note: Open handles slowly so that the trigger spring is not lost.
PAC200T
PAC200E
Install Handles
1. Place CE/CSA label on right handle.
Place PAC200T or PAC200E label on left handle as appropriate.
2. Place torch into right handle and route wires as shown above.
Note: Route start switch wires underneath the torch body gas tubes.
3. Place trigger and trigger spring into handle as shown above.
4. Attach left handle with the supplied screws using a #2 Phillips screw driver.
Note: Verify that the start switch wires will not be pinched when the left handle is attached.
5. Connect torch lead to power supply and connect power.
See Section 3 of the Instruction Manual.
6. Verify that the Cap Off sensor works properly.
1. Install consumables but leave the retaining cap loose.
1. Turn On the power supply.
2. Shield Gas/Cap LED should illuminate.
3. Turn Off the power supply.
4. Tighten retaining cap.

©Copyright 2004 Hypertherm, Inc.
All Rights Reserved
Hypertherm and Powermax are trademarks of Hypertherm, Inc.
and may be registered in the United States and/or other countries.