HYPERVOLT Home 3.0 User manual

Operation 
Installation
Manual
Home 3.0

Content
Introduction ...................................................................................... 1
Safety Notice .................................................................................... 2
Need more a i tance? ................................................................. 5
Getting to Know Your Hypervolt
Product Overview ................................................................................. 3
Technical Specication ....................................................................... 4
In tallation
Getting Started .................................................................................... 6
Mounting the Charger ..................................................................... 8-9
Wiring and Cabling ......................................................................... 11-12
Connecting the LED Plate ................................................................. 14
Enclosure Parts .................................................................................... 7
Accessing the Connections ...............................................................10
Mains CT Connection .......................................................................... 13
Fitting the Front Enclosure ............................................................... 15
In tallation
Monitoring and Protection Devices ................................................. 16
Automated Load Management (ALM) ............................................. 17
Maximum Operating Current ............................................................ 18
Support
Troubleshooting Guide ............................................................... 28-29
U ing your Charger
LED Statuses ........................................................................................ 19
App Basics ........................................................................................... 22
Charging Modes ................................................................................. 24
Connecting online via H otspot ....................................................... 26
Setting U p the App ..................................................................... 20-21
App Settings ........................................................................................ 23
Hy pervolt Dashboard ........................................................................ 25
R egulations and Securit y ................................................................ 27

1Introduction
Thank you for choosing Hypervolt!
Our team know you will be pleased by the ease of install and amazing
functionality of your new Home 3.0 Smart EV harger.
Hypervolt aims to provide customers with state-of-the-art equipment
embracing industry leading smart features backed up by excellent
customer service.
The Hypervolt Home includes advanced built in automatic monitoring
systems to ensure your safety while in use.
This guide will provide instructions on how to correctly install and
operate your new charger; by reading this guide it will ensure you or if
you are an installer, your customer receives the best experience when
using the charger.
From the Hypervolt Team

2 Safety Notice
Legal Notice
This document is intended to be used s reference guide for the inst ll tion nd oper tion of the Hypervolt Home 3.0 EV Ch rger. The product im ges
shown re for illustr tion purposes only nd m y not be n ex ct represent tion of the product. Hypervolt Limited reserves the right to m ke ch nges to the
specic tions nd processes of the product nd document tion t ny time nd without prior notice.
The Hypervolt Home 3.0 ch rger h s been designed, developed nd m nuf ctured to s tisfy requirements, s fety dispositions nd norms in ccord nce with
the directives presented in the decl r tion of conformity.
Disposal
Import nt inform tion for the correct dispos l of the product in ccord nce with Directive 2012/19/EC. At the end of its useful life, the
product should not be disposed of s urb n w ste. It must be t ken to collection centre for speci l nd dierenti ted dispos l or to
distributor th t provides this service.
Safety Notice
The inst ller nd end user must re d nd fully underst nd the s fety instructions provided. Disreg rd of or ctions contr ry to the s fety inform tion nd
instructions cont ined in this document, printed on the device or by other w y given m y le d to one or ll of the following:
In ddition f ilure to dhere to ny of the s fety prec utions, notices, dvice nd instructions set out in this guide or by other w y given in rel tion to either
the inst ll tion or oper tion of this nd ll other Hypervolt products will inv lid te the w rr nty.
Injury or potenti l de th of the oper tor, inst ller nd ny other third p rties
Improper oper tion, function nd d m ge of the ch rger
D m ge to the vehicle on ch rge, building electric l systems nd the surrounding environment.

3Getting to know your Hypervolt Product Overview
What com
in the ox
Charging Unit
Tethered Charging Cable CT Clamp
CT Connector Block
Charging Cable Holster
M4 Enclosure Screws
Charging unit
LED Status Indicator
Charging Plug
243mm
328mm
101mm
Outer Ring LED Status Indicator
Charging Cable

4Getting to know your Hypervolt Technical Specication
Product Informat on
Model: Home 3.
Connect on Capac ty: Single Phase, 7kW A
Charg ng Connector: Tethered, IEC 62196/Type 2 OR SAE J1772/Type 
Tethered Cable Length (m): 5 / 7.5 / 1
D mens ons (mm): 328 (H) x 243 (W) x 101(D
Mount ng Type: Wall/Pole mounte
Colour: Ultra White / Ultra Black / Space Gre
We ght: 5.2 K
Un t Mater al: PC-ABS, ABS Composit
Charg ng Protocol / Mode : Mode 3 (compliant with BS EN IEC 61851-1:2019)
Safety
RCD Protect on: Internal 6mA DC RCD (External AC Protection Required, “A” Type
Recommend
PEN Fault Protect on: Integrated PEN fault protection compliant with Amendment 2 of
BS7671:2018
Overcurrent protect on: External protection required (MCB or RCBO
Mechan cal mpact protect on: IK08
Standards and Compl ance
E V Charg ng Compl ance | EN 61851-1:2019, BS 7671:2018 + A1:2020 
Ro H S | 2011/65/E 
Safety Compl ance | 2014/53/EU Radio Equipment Directi v e 3.1(a) - EN IEC 61851-1:2019 /
EN 62196-1:2014 / IEC TS 61439-7:201 
EMC Compl ance | 2014/53/EU Radio Equipment Directi v e 3.1( b ) - EN IEC 61851-21-2:2021,
EN 55032:2015 + A1:2020 (Class B)
Features
Status Ind cat on/ H MI: Multi-colour L ED ’ s around the sides and the logo on the front of the
enclosure
Charg ng modes: Boost, Eco (Solar & Grid), Super Eco (Solar Only
A pp: F ull F unction Control v ia the app
A LM: Automatic L oad Managemen 
Other: L ock, Plug & Charge, Schedule Charging, F actory Reset, Tamper Alerts, Selecta b le
L ED Brightness & Modes,
Env ronment
Operat ng Temperature: -25 to 40 ° C | Operat ng H um d ty: Up to 95 % RH, non-
condensing | Env ronmental Protect on: IP54 | Pollut on degree: 
Ma x mum A lt tude Level: 2000m
Connect v ty
W F : Wi- F i 802.11 b /g/n @ 2.4 GH 
B luetooth: Bluetooth L E ( V ersion 4.2)
Electr cal Propert es
Rated supply voltage: 230 V AC - Single Phas
Rated po w er: 7.4 k 
Rated current of assembly: 32A (max
Output supply: AC 230 V 7.4 kW Single Phas
(N ote : Ma y v a ry bas e d on ve h i c le ma ke a n d m o d el as well as ele c tri ca l in s t a ll a tion s etup )
Ma ns Fre q uency: 50 H 
A verage standby po w er consumpt on 
Lo w est LED br ghtness sett ng: 4.2 
Ma x mum LED br ghtness sett ng: 8.4 
Energy e  c ency (at full rated output): 99 
Rat ng aga nst shoc k : Class I Equipmen 
Compat ble earth ng systems: TN-C-S & TN-S (PEN F ault Protection) or T 
Electromagnet Compat b l ty (EMC): Classi  cation Type B

5Need more assistance?
Need more a i tance or having trouble
charging your car?
Please contact us on:
0333 090 3093
30 Churchill Pl, London E14 5RE,
United Kingdom
https://hypervolt.co.uk/
[e-mail]
Disclaimer
Diagram supplied are as examples and may dier or not be the full representation of the product that you have
This document can be subject to change at anytime without notice. You can nd the latest version of the manual at support.hypervolt.co.uk
All rights reserved by Hypervolt Ltd 
Release December 2022 / Version 3.1
Scan Me to Register
Your Hypervolt and
Claim Your Warranty

6 Installation Getting Started
Please read before starting your install
Location of Important Components
1 Incoming Supply Connections
2Tethered Cable Connection
3 CP Connection
4 CT Connection (ALM/Solar)
5RJ45 Connection
6 ALM Adjustment Dial
7Derating Dip Switches
8Sensing Device (RCD-DD)
9 LED Front Plate Connection
10 Rear Entry Cutout
10A Additional Cable Entry Cutout
11 Main Brain
12 Hyperconnect Cable
13 Top Mounting Holes
14 Bottom Mounting Holes
1
2
6
9
13 13
7
11
8
10
10A
3
12
5
14 14
4
Hypervolt products must be installed by suitably qualied trained electricians only.
A bove all else t h e R equirements f or E lectrical I nstallations as set out in BS7671 ( as amended ) must
be f ollo w ed w it h special attention to section 722 .
I n addition to t h e above t h e g uidelines g iven in t h e “C ode o f P ractice f or E lectric V e h icle Ch ar g in g
E quipment I nstallation ” ( as amended ) by t h e IET must also be f ollo w ed.
If you are unsure about any part o f t h e installation o f a Hypervolt product you must obtain
clarication f rom our tec h nical department be f ore proceedin g .
Af ter installation and w it h in 48h rs t h e unit must be re g istered as h avin g been installed.
Th is is done by scannin g t h e QR code on t h e side o f t h e unit or online. Th is is to validate t h e
w arranty , f ailure to do so w ill void t h e w arranty. I nstallers must do t h is be f ore leavin g site.

7 Installation Enclosure Parts
Back Box
LE Plate
Front Cover

8 Installation Mounting the Charger
Ma imum height 1.5m
Minimum height 0.5m
Step 1
Remove the drill template and lift the Hypervolt out of the box. Separate the front cover putting it safely to one side. Leave the LED Plate
attached.
Find a clean at surface protected from extremes of weather if possible (Discolouration of the enclosure may happen if exposed to strong
UV light for extended periods). Use the cardboard drilling template supplied with your Hypervolt to mark out the mounting holes for the
back box (B). A metal template is available.
Your Hypervolt unit and accompanying holster should be xed between 0.5m and 1.5m above the ground. See picture for recommended
holster mounting position.
Drill out all 4 xing holes and t the top 2 screws (13) leaving them ≈10mm out. For brick the recommended would be to use a 5.5mm SDS
drill, Red plugs & 4x40mm screws. Hang the Hypervolt on to the top two screws.

9 Installation Mounting the Charger
Step 2
Insert the bottom 2 screws (14) then tighten all 4 up pinching the unit up to the wall (do not over tighten or distort the back bo ).
Make sure the unit is level and adjust if required.

10 Installation Accessing the Connections
Step 3
The Hypervolt has an LED plate (B) which sho ld be removed to access the connections and then replaced before the front cover (C) is
tted.
To remove simply p ll p on the top two tabs p and nhook the plate.
Separate the white sq are cable joint behind. The nit will be shipped with this connector already disconnected however still take care on
rst removal j st in case.
P t the LED Plate safely to one side ntil yo ret it.

11 Installation Wiring and Cabling
Be sure the method you use to supply electricity to the Hypervolt is compliant with The BS7671 Wiring Regulations, particular attention
should be given to section 722. Remember external RC ’s must be as a minimum Type “A”, individual and double pole (Including RCBO’s).
SP ’s should be tted with consideration given to wether a type 1 or type 2 device would be more suitable
The Hypervolt requires two types of connections; one for supplying electricity and one for sending CT information
(Load Management, Solar Input etc.). A third ethernet (hardwire) is sometimes required if the primary Wi-Fi connection
is not available or too weak. Hypervolt can supply HyperConnect cable (12) which can be used to do all three
connections in one neat, easier and cheaper solution. We highly recommend the use of HyperConnect cable. We do
not recommend the use of NYY-J cables as these can put additional pressure on the terminal blocks.
Select the size of your incoming cable depending on your protective device rating (see next page), installation
method and voltage drop. If HyperConnect cable is not being used a Cat5 cable can be used for the second
connection. Cables should in general come in via. the bottom gland positions however a single rear entry is available
(10) which can be drilled out using a hole-saw (25mm max.). A second hole can be made for Band 1 cables (10A). All
holes should be suitably sealed to prevent water ingress. The warranty is voided if the IP rating of the unit is not
maintained or installations are not compliant with BS7671.
Wiring and Cabling

12 Installation Wiring and Cabling
Step (At the Hypervolt)
Connect the electrical supply cable to the terminals (1)
and tighten to 2Nm. We recommend using ferrules on
stranded cables. Do not use powered screwdrivers on the
terminals.
Tighten the CTS Gand provided to hold the incoming
cable in place. If you are using an SWA cable then the CTS
gland should be replaced for an SWA Gland (Not Provided).
Step 5 (At the Hypervolt)
Connect the CT clamp supplied to the green CT plug (4),
you can use a/the Cat5 (brown or blue pair) cable to
extend the connection but always end up with the white
wire in the left of the plug and the black wire in the right
(as per colour coding). Use the left plug socket only. Right
plug socket for future secondary monitoring.
If you need hardwired internet you can use the remaining
Orange and Green pairs terminated using the T-568B
colours in an RJ45 plug which can then be inserted in the
RJ45 socket (5). 5
4

13 Installation Mains and CT Connection
Step 6 ( t the Consumer Unit)
Connection Method 1
A separate consumer unit spurred into the existing meter tails is installed just for the use of the Hypervolt unit. HyperConnect (1 Wire Method Orange cable only) is run
from the Hypervolt unit and a joint made within the consumer unit to the CT Clamp. If you are not using HyperConnect then run a separate supply cable and separate
Cat5 cable for the CT (2 wire method Orange & Black Cables) these cables must not be run directly alongside each other.
Connection Method 2
This is the same as above apart from the supply is taken from an existing consumer unit. Both wiring methods can still be used.
For Both Method
A suitably sized overcurrent protective device must be installed to protect the Hypervolt circuit. The Hypervolt takes a maximum load just below 32A. Consideration
should be given to if a 32A or 40A device is used based upon the operating environment. A 32A device may run too warm and trip out prematurely over a long charging
period especially if it is between other loaded devices. In all cases the Hypervolt must also be protected by an external RCD device (Type AC devices must not be used).
Connect the supply
cable. We recommend
using method 1 below
as this is the easiest
way to be compliant.

14 Installation Connecting the LED Plate
Step 7
Once you have nished wiring your Hypervolt charger, you will need to re-t the LED plate (B). First click together the white square cable
joint. Put the top two tabs of part (B) over their locators on the top side of the back box (A). Now pull down on the middle bottom edge of
part (B) and click the bottom into place. Take care not to trap any cabling between parts A & B. Run you hands all around the edges of the
back box and LED Plate to conrm all the tabs are at and square.

15 Installation Fitting the Front Enclosure
Step 8
Lastly slide the front cover (C) over parts A & B and secure using the four M4 screws supplied. A small amount of pressure will be required
on the front to compress the seal and line the holes up. lease take care not to cross thread the screws which only need to be hand tight,
never use powered screwdrivers.

16 Installation Monitoring and Protection Devices
CT (Curre t Tra sformer)
For general use a single CT clamp must be tted at the service origin to measure the main load on the property and discover any solar export.
The CT clamp provided should go around the main incoming Live (Brown or Red) meter tail with the arrow pointing in the normal direction of current ow
(Please refer to the picture on page 11).
The CT clamp wiring can be extended up to 50m using Cat5e cable or 100m using HyperConnect cable.Note:
RCD (Residual Curre t Device)
An RCD is a safety device used to ensure that the charger stops supplying electricity in the event that there is an electrical fault to earth.
The Hypervolt has built-in 6mA DC protection but no built-in AC protection, it must therefore be connected to an individual “A” Type Double Pole RCD or
RCBO not exceeding 30mA; complying with IEC61008-1 /IEC61009-1 / IEC60947-2 / IEC62423.
PEN Fault Protectio
Hypervolt chargers have built-in PEN fault protection which means they can be connected to a P M E (TN-C- S ) incoming service which shares Neutral &
Earth in the same conductor. There is no re q uirement to install an additional earth rod. In the event that the Protective Earth and Neutral (PEN) conductor
becomes damaged/disconnected the Hypervolt PEN Fault system will isolate all conductors to protect the user from the potential danger a PEN fault
presents.
O ver h eati g S e si g
Hypervolt chargers have built-in temperature sensors; in the event where it recognises there is too much heat being generated it will reduce the current
being delivered to the E V , this will ensure the charger is not damaged.

17 Installation Automated Load Management
ALM (Autom tic Lo d M n gement)
Hypervolt's Automatic Load Management control is used to safety
adjust the maximum charging current an EV can take to prevent
the charging device being responsible for overloading the
electrical service to a property.
When activated the charging current will drop to as low as 6A.
Generally the ALM system will activate for short periods every so
often. If the ALM is being triggered very regularly this could be a
sign that the electrical service to the property is inadequate for
requirements.
The dial (6) can be adjusted to set the limit at which the load
manager activates. The diagram too the right shows what part of
the dial is the pointer, in this case pointing to position 5.
For the ALM system to work correctly it is very important that the
CT Clamp has been correctly installed (see pages 10,11 & 14)
The ALM dial is most normally set to 6 for 60A even in cases
where the main fuse value is higher. The units will normally come
factory set to position 6, but always check.
6
8: 100A
7: 80A
6: 60A

18 Installation Maximum Operating Current
Setting the Maximum Operating urrent
(Hard Set)
Locate the “Hard Set” dip switches (7) in the bottom left
corner of the PCB.
The dip switches are factory set to the maximum 32A (all o).
Change the rst two dip switches (1&2) to your required
maximum output as per the following positions:
Reducing the maximum operating current can sometimes be
requested by a DNO and should be done using the Hard Set
method only.
It is possible to limit the maximum current the Hypervolt Home
3.0 will operate at by permanently derating the unit using the
internal dip switches. This is called a “Hard Set” as opposed to a
“Soft Set” which can be done from the App. 7