Ingeteam Ingerev Garage User manual

INGEREV V.E. Charging Station
Installation and user manual

ABA2000IKI01_D
11/2012
The copy, distribution or use of this document or of its content requires written authorisation. Any breach thereof will be reported for
damages. All rights reserved including those of patent rights or design registration.
The conformity of the document content with the hardware described has been checked. However, discrepancies may exist. Liability
will not be assumed for total concordance. The information contained in this document is regularly reviewed and it is possible that there
may be changes in subsequent editions. Other functions may be available which are not covered by this document.
This document may be changed.
Ingeteam Power Technology, S.A.
Energy
Avda. Ciudad de la Innovación, 13
31621 SARRIGUREN (Navarra) - Spain
Tel.: +34 948 28 80 00
Fax.: +34 948 28 80 01
e-mail: solar.energy@ingeteam.com
Service Call Center: +34 948 698 715

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Important safety precautions
This manual contains important instructions concerning the installation, handling and use of INGEREV model
ABA7001 Electric Vehicle Charging Stations.
General warnings
The entire manual must be read and understood in full prior to manipulating, installing or operating
the unit.
Keep this manual for later reference.
All applicable safety-related legislation for electrical work must be complied with. Danger of electric
shock.
The operations described in the manual may be performed only by qualified personnel.
The status of qualified personnel referred to in this manual will be, as a minimum, that which meets
all the standards, regulations and laws regarding safety applicable to the tasks of installing and oper-
ating this unit.
The responsibility for designating qualified personnel will always fall to the company to which the
personnel belong. It is necessary to decide which workers are suitable or not for carrying out specific
work to preserve their safety at the same time as complying with occupational safety legislation.
These companies are responsible for providing appropriate training in electrical equipment to their
personnel and for familiarising them with the contents of this manual.
Opening the housing does not necessarily mean there is no voltage inside.
Only qualified personnel may open it, following the instructions in this manual.
Compliance with the safety instructions set out in this manual or in the suggested legislation does
not imply exemption from other specific standards for the installation, place, country or other circum-
stances that affect the unit.
Category II measuring instruments must be used for checking for the absence of voltage.
Ingeteam accepts no liability for any damages caused by improper use of the equipment.
Following is a list of the basic obligatory safety standards for each country:
• RD 614/2001 in Spain.
• CEI 11-27 in Italy.
• DIN VDE 0105-100 and DIN VDE 1000-10 in Germany.
• UTE C15-400 in France.

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Carry out all control and handling without voltage.
As a minimum security measure in this operation, the so-called five golden rules should always be
followed:
1. Disconnect.
2. Prevent any possible resupply.
3. Check there is no voltage.
4. Ground and short circuit.
5. Protect from live elements, if any, and put up safety signs around the work zone.
Until these five steps are completed, the work area cannot be considered voltage-free and any work
performed will be considered to be work on live equipment.
Potential hazards for people
Bear in mind the following warnings concerning personal safety.
DANGER: Crushing and joint injuries.
Always follow the indications in the manual on moving and placing the unit.
The weight of this unit can cause injury if not handled correctly.
Potential hazards for the equipment
Bear in mind the following warnings for the protection of your equipment.
CAUTION: Ventilation.
The unit requires quality air flow while it is operating.
Keeping the unit in the upright position and the inlets free of obstacles is essential for this air flow
to reach the inside.
CAUTION: Electrical damage.
Do not touch boards or electronic components. The most sensitive components can be damaged or
destroyed by static electricity.
CAUTION: Operation.
Do not disconnect or connect any terminal while the unit is operating. Disconnect and check for
absence of voltage first.
Personal protection equipment (PPE)
Use all items comprising the personal protection equipment.
Section “4. Safety instructions” contains references to the use of this equipment depending on the situation.
The standard personal protective equipment is:
• Safety goggles for mechanical hazards.
• Safety goggles for electrical hazards.
• Safety footwear.
• Helmet.

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1. Overview .................................................................................................................................................7
1.1. Equipment description ......................................................................................................................7
1.1.1. Models ....................................................................................................................................7
1.2. Compliance with regulations ..............................................................................................................7
1.2.1. CE marking ..............................................................................................................................7
2. Equipment description ..............................................................................................................................8
2.1. Location ..........................................................................................................................................8
2.1.1. Environment .............................................................................................................................8
2.1.2. IP rating ..................................................................................................................................8
2.1.3. Ambient temperature ................................................................................................................8
2.1.4. Atmospheric conditions .............................................................................................................8
2.1.5. Contamination class .................................................................................................................8
2.1.6. Support surface and fastening ...................................................................................................9
2.2. Environmental characteristics ............................................................................................................9
2.3. Main features ................................................................................................................................10
3. Operating, storage and transport conditions ..............................................................................................12
3.1. Equipment reception .......................................................................................................................12
3.2. Handling and unpacking .................................................................................................................13
3.3. Storage .........................................................................................................................................13
3.4. Conservation ..................................................................................................................................13
3.5. Waste handling ..............................................................................................................................14
4. Safety instructions .................................................................................................................................16
4.1. Symbols ........................................................................................................................................16
4.2. General safety precautions ..............................................................................................................16
4.3. General .........................................................................................................................................17
4.3.1. General risks existing and preventive measures ..........................................................................17
4.3.2. Additional risks and measures in handling tasks .......................................................................18
4.4. Type of tasks to be carried out .........................................................................................................18
4.4.1. Inspection tasks .....................................................................................................................18
4.4.2. Control tasks .........................................................................................................................18
4.4.3. Handling tasks .......................................................................................................................18
4.4.4. Personal Protection Equipment (PPE) .......................................................................................19
5. Installation ............................................................................................................................................20
5.1. General requirements for installation ................................................................................................20
5.2. INGEREV GARAGE .........................................................................................................................20
5.2.1. Fixing the unit ........................................................................................................................20
5.2.2. Electrical connection ..............................................................................................................21
5.3. INGEREV CITY (wall) ......................................................................................................................25
5.3.1. Fixing the unit ........................................................................................................................25
5.3.2. Electrical connection ..............................................................................................................26
5.4. INGEREV CITY (floor) .....................................................................................................................30
5.4.1. Fixing the unit ........................................................................................................................30
5.4.2. Electrical connection ..............................................................................................................31
5.5. Data bus .......................................................................................................................................33
6. Operation ..............................................................................................................................................35
6.1. Status indication ............................................................................................................................35
6.2. Charging process ...........................................................................................................................36
6.2.1. INGEREV GARAGE .................................................................................................................36
Immediate charge ........................................................................................................................36
Deferred charge ..........................................................................................................................38
Loss of power supply (immediate charge and deferred charge) ..........................................................39
6.2.2. INGEREV CITY (wall and floor) ................................................................................................40
6.3. Languages .....................................................................................................................................42
6.4. Incidence/Alarms ...........................................................................................................................42
6.5. Station shutdown ...........................................................................................................................42
7. Preventive maintenance .......................................................................................................................... 44
Table of contents

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7.1. Differential current devices ............................................................................................................. 44
7.2. Grounding ..................................................................................................................................... 44
7.3. Air filters ...................................................................................................................................... 44

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1. Overview
The purpose of this manual is to describe the INGEREV Electric Vehicle Charging Stations and provide information
concerning its correct reception, installation, commissioning, maintenance and operation.
1.1. Equipment description
1.1.1. Models
The main models in the INGEREV range are:
1.2. Compliance with regulations
1.2.1. CE marking
CE marking is mandatory for the sale of any product within the European Union, without prejudice to standards or
laws. INGEREV units have CE marking by virtue of their compliance with the following directives:
• Low Voltage Directive 2006/95/EC.
• Electromagnetic Compatibility Directive 2004/108/EC.
To comply with each directive, compliance with the parts applicable to our units of the appropriate harmonised stand-
ards is sufficient.
Low Voltage Directive
INGEREV units comply with this directive by means of compliance with the applicable parts of harmonised standard
EN 61851 Electric Vehicle Conductive Charging System.
Electromagnetic Compatibility Directive
INGEREV units comply with this directive by means of compliance with the applicable parts of harmonised standards:
• EN 61000-6-2 Electromagnetic Compatibility. Part 6-1: Generic standards - Immunity for residential,
commercial and light-industrial environments.
• EN 61000-6-3 Electromagnetic Compatibility. Part 6-3: Generic standards - Emission for residential,
commercial and light-industrial environments.

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Compliance with these standards calls for compliance with limits and procedures in other standards of the same
series.
2. Equipment description
2.1. Location
The INGEREV units must be installed in environments with specific characteristics.
Guidelines are provided in this section for choosing a suitable environment and adapting the unit to it properly.
2.1.1. Environment
CAUTION
Install the units in a location accessible for installation and maintenance.
CAUTION
Avoid corrosive environments that may affect the proper operation of the unit.
2.1.2. IP rating
INGEREV GARAGE
INGEREV GARAGE units have an IP44 level of protection against external agents.
This unit is designed for indoor use.
INGEREV CITY
INGEREV CITY units have a IP55 level of protection against external agents.
This unit is designed for indoor and outdoor use.
2.1.3. Ambient temperature
INGEREV GARAGE
These units are designed to operate in a temperature range from -25 °C to 40 °C.
INGEREV CITY
These units are designed to operate in a temperature range from -25 °C to 40 °C.
2.1.4. Atmospheric conditions
The ambient air must be clean and relative humidity must be between 5% and 95%.
It should be borne in mind that moderate condensation may occasionally occur as a consequence of temperature
variations. For this reason, apart from the unit's own protection, vigilance of these units is necessary once they have
been started up on sites where the conditions described above are not expected to be present.
In the event of condensation, never apply voltage to the unit.
2.1.5. Contamination class
INGEREV GARAGE
The pollution class for which the units have been designed is grade PD2.

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INGEREV CITY
The pollution class for which the units have been designed is PD3.
2.1.6. Support surface and fastening
The surface on which the unit is mounted, either on the floor or a wall, should be firm enough to support its weight.
Note the weight of the equipment specified in paragraph “2.3. Main features” to assess the suitability of the anchoring
surface.
2.2. Environmental characteristics
The environmental conditions for operation are:
Ambient conditions INGEREV GARAGE INGEREV CITY
Minimum temperature -25 °C -25 °C
Minimum surrounding air temperature -25 °C -25 °C
Minimum surrounding air temperature 40 °C 40 °C
Maximum relative humidity without condensation 95% 95%
For further information see Chapter “3. Operating, storage and transport conditions”.

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2.3. Main features
INGEREV GARAGE
Equipment INGEREV GARAGE
Model WM3
IEC 61851 charging modes
Modes 1 and 2
Mode 3
Variant
Power supply Single phase 230 V / 50 Hz (2P+T)
Maximum Current (A) 16
Current outlets
Plug mode 1 (Schuko) CEE 7/4 Type F
60309-2 2P+T 16 A
60309-2 3P+N+T 32 A
IEC 62196-2 Type 2
Max. output power (kW) 3.7
IEC 61851 connection type Connection case B
Operating temperature -25 °C to 40 °C
Relative humidity < 95%
Protections
Overcurrents Thermomagnetic circuit breaker with automatic reset*
Differential current 30 mA Class A with automatic reset*
Overvoltages Class II (optional)
Energy measurement Class A active / Class B reactive
RFID reader ISO 14443 A / Mifare - 13.56 MHz
Communications RS-485, Ethernet, CAN, GPRS
Environmental protection class IP44
Anti-tamper protection class IK08
Directives Low voltage: 2006/95/CE
EMC: 2004/108/CE
Dimensions (H x W x D) 480 x 370 x 160 mm
Weight 10 kg
Available/ Not available
Note: * Ask about the availability of each model.

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INGEREV CITY
Equipment INGEREV CITY (floor) INGEREV CITY (wall)
Model GM1 GM3 WM1 WM3
IEC 61851 charging modes
Modes 1 and 2
Mode 3
Variant
Maximum Current (A) 16 32 16 32 16 32 16 32
Single phase 230 V / 50 Hz (2P+T)
Three-phase 400 V / 50 Hz (3P+N+T)
Current outlets
Plug mode 1 (Schuko) CEE 7/4 Type F
60309-2 2P+T 16 A
60309-2 3P+N+T 32 A
IEC 62196-2 Type 2
Max. output power (kW) 3.7 22 3.7/11 3.7/22 3.7 3.7/22 3.7/11 3.7/22
IEC 61851 connection type Connection case B
Operating temperature -25 °C to 40 °C
Relative humidity < 95%
Protections
Overcurrents Thermomagnetic circuit breaker with automatic reset*
Differential current 30 mA Class A with automatic reset*
Overvoltages Class II (optional)
Energy measurement Class A active / Class B reactive
RFID reader ISO 14443 A / Mifare - 13.56 MHz
Communications RS-485, Ethernet, CAN, GPRS
Environmental protection class IP55
Anti-tamper protection class IK10
Directives Low voltage: 2006/95/CE
EMC: 2004/108/CE
Operating autonomy (no AC supply) 1 hour in battery mode
Dimensions (H x W x D) 1250 x 255 x 250 mm 757 x 255 x 250 mm
Weight 30 kg 18 kg
Available/ Not available
Notes: * Ask about the availability of each model.

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3. Operating, storage and transport conditions
CAUTION
Failure to follow the instructions provided in this section may lead to damage to the equipment.
Ingeteam accepts no liability for damage resulting from the failure to follow these instructions.
3.1. Equipment reception
Reception
Upon receipt of the shipment, check the terms specified in the Delivery Note, sign the Signature Receiver Goods field
and return the copy to the return address.
Keep the unit in its packaging until immediately before installation. Maintain the unit upright (INGEREV CITY) or
horizontal (INGEREV GARAGE) at all times.
The unit is delivered with the following features:
Model Packaging Weight (kg) Length x Depth x Height
(mm)
INGEREV GARAGE
Cardboard box
10 600 x 400 x 235
INGEREV CITY (floor) 32 1285 x 265 x 265
INGEREV CITY (wall) 19 785 x 265 x 265
Identifying the unit
The serial number of the equipment is its unique identifier. This number must be quoted in any communication with
Ingeteam.
Avda. Ciudad de la Innovación, 13
31621 Sarriguren (Navarra)
solar.energy@ingeteam.com
Tel 948 288000
Fax 948 288001
Ingerev CITY
Ingerev City WM3 116
Pac 3700 W
Vac 230 Vac
Fac 50 Hz
Iac 16 A
Phases Single phase
Std
S/N
ABAXXXX
IP55 2011
Location of the name plate for each model.

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Transport damage
If the equipment has been damaged during transport, proceed as follows:
1. Do not proceed with the installation.
2. Notify the distributor immediately within 5 days of receipt of the equipment.
If ultimately the unit has to be returned to the manufacturer, you must use the same original packaging.
3.2. Handling and unpacking
Correct handling of the units is vitally important in order to:
• Prevent damage to the packaging which enables them to be kept in optimum condition from shipping until
they are unpacked.
• Avoid knocks and/or falls which may harm their mechanical characteristics, e.g. cause incorrect closure of
doors, loss of IP rating, etc.
• Avoid, as far as possible, vibrations which may cause subsequent malfunction.
If you observe any anomaly, please contact Ingeteam immediately.
Separating the packaging
All the packaging can be delivered to a non-hazardous waste management company.
In any event, each part of the packaging may be recycled as follows:
• Plastic (polystyrene, bag and bubble wrap): the appropriate container.
• Cardboard: the appropriate container.
3.3. Storage
If the unit is not installed immediately after receipt, the following points should be taken into account in order to
prevent damage:
• Store the package upright (INGEREV CITY) or horizontal (INGEREV GARAGE).
• Keep the unit free of dirt (dust, shavings, grease, etc) and away from rodents.
• Keep away from water splashes, welding sparks, etc.
• Cover the unit with a breathable protective material in order to prevent condensation due to ambient humidity.
• Units in storage must not be subjected to climate conditions other than those indicated in Section “2.2.
Environmental characteristics”
• It is very important to protect the unit from chemical products which can cause corrosion, as well as from
salty atmospheres.
• Do not store the unit outdoors.
INGEREV CITY models include a battery which, due to its internal charge, should not be without a
power supply for more than 6 months.
Once this period of time has passed after its purchase, Ingeteam accepts no liability for its state.
3.4. Conservation
In order to permit correct conservation of the units, they must not be removed from their original packaging until it
is time to install them.
In case of prolonged storage, the use of dry places avoiding, as far as possible, sharp changes in temperature is
recommended.
Deterioration of the packaging (tears, holes, etc.) prevents the units from being kept in optimum conditions before
installation. Ingeteam accepts no liability for inconvenience or damage arising in the case of failing to observe this
condition.

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3.5. Waste handling
During the various processes for installation, start-up and maintenance, waste is generated which must be handled
appropriately according to the regulations in the corresponding country.
At the end of the unit's life, the waste must be processed by an authorised waste management company.
Ingeteam, in accordance with its policy of respect for the environment, will inform the authorised manager, via this
Section, of the location of components to be decontaminated.
The elements within the unit that must be handled individually are:
1. Liquid crystal displays.
2. Batteries or accumulators.
3. Printed circuit cards.
Their location is shown in the following images.
1
3
2
Waste that can be handled by conventional waste collection means
Most of this waste is from the unit’s packaging, which must be properly separated and processed.

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All the packaging can be delivered to a non-hazardous waste management company.
In any event, each part of the packaging may be recycled as follows:
• Plastic (polystyrene, bag and bubble wrap): Appropriate container (plastic and bottles).
• Cardboard: Appropriate container (paper and cardboard).

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4. Safety instructions
This section contains safety instructions which must be followed when installing, operating and accessing the unit.
Failure to comply with the “Safety instructions” may cause injury or even death or cause damage to the unit.
Read the “Safety instructions” carefully before working on the unit.
4.1. Symbols
The warnings advise of conditions which may cause serious injury or death and/or damage to the equipment. The
means of avoiding the hazard to both people and the unit is indicated along with the warning.
The symbols and an explanation of their meaning can be seen below.
DANGER: High voltage
High voltage warning: Warns of high voltage which can cause injury or even death and/or damage to
the equipment
General warning. Warns of conditions which can cause injury and/or damage to the equipment.
Please read this information carefully as it is written for your personal safety and to ensure the longest possible service
life for the unit.
4.2. General safety precautions
Installation, start-up, inspection and maintenance operations may only be carried out by personnel
appropriately qualified and trained in electrical subjects (hereinafter qualified personnel). You are
reminded of the obligation to comply with safety regulations applicable to electrical work.
Opening the housings in no way implies the absence of voltage, and only qualified personnel following
the safety guidelines described in this document may access the compartments.
The set of conditions listed below should be considered as minimum requirements. It is always prefer-
able to shut off the main power supply. Installation defects may result in unwanted feedback. Danger
of electric shock.
In addition to the safety measures indicated in this manual, the general measures that apply in this
area (specific to the installation, country, etc.) must be taken into account.
The electrical installation must not involve a risk of fire or explosion. Workers must be duly protected
against accident risks from direct or indirect contact. The electrical installation and protection devices
must take the voltage, the external determining factors and the competence of the people who have
access to parts of the installation into account.
In compliance with basic safety legislation, all equipment must be appropriate to protect exposed
workers against the risk of direct or indirect contacts. In any case, the electrical parts of the work
equipment must comply with that laid down in the corresponding specific regulations.

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In compliance with Electric Risk basic legislation, all workers who carry out work outdoors will suspend
their work in the case of storms, rain or strong winds, snow or any other unfavourable environmental
condition which makes visibility or handling tools difficult. Work on installations directly connected to
overhead electricity lines must be disconnected in the case of storms.
Ingeteam accepts no liability for any damages caused by improper use of the equipment. Any work
carried out on any equipment which implies a modification of the original electrical arrangements
must be proposed in advance to Ingeteam. These must be studied and approved by Ingeteam.
The necessary means must be arranged to prevent people from outside the installation approaching
or handling the equipment.
These instructions must be easily accessible close to the unit and located within reach of all users.
Before installation and start-up, please read these safety instructions and warnings carefully as well
as all the notices located on the unit. Ensure that all the notices are perfectly legible and that those
which are damaged or have disappeared are restored.
4.3. General
This section defines the preventive measures to take to carry out all types of tasks on the unit, working safely and
controlling risks which cannot be avoided.
Protection against direct contact is by means of the housing, which has IP20 protection class.
The unit has been tested according to the applicable regulations to comply with the safety requirements, the values
for insulation distances and leakage paths for the voltages used.
The tools and/or equipment used in handling tasks must as a minimum have double reinforced insulation (Class II).
4.3.1. General risks existing and preventive measures
Impact against immovable objects
• Inform workers of the risk
• Adequate lighting
• Work with care
Knocks, punctures and cuts from objects and/or tools
• Keep the cover closed if not working on the equipment
• Adequate lighting
• Order and cleanliness
• Mandatory use of hard hat, safety footwear and gloves when necessary.

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Electrical risk
• Follow the instructions in the section on PPE and “4.2. General safety precautions”
• Inform the worker of the risk
• Comply with R.D.614/2001 and REBT.
4.3.2. Additional risks and measures in handling tasks
Thermal contact
• Inform workers of the risk
• Recommended use of gloves
• Disconnect the power and wait 10 minutes for the hot parts inside the unit to cool down.
4.4. Type of tasks to be carried out
The preventive maintenance tasks for the electrical panels involve Inspection, Control and Handling actions, depending
on the case.
Accessing the housing through any other cubicle other than that described in this manual is strictly prohibited.
To open any of the covers of the enclosure (side, rear, top or door) the main power supply outside of the box must be
switched off.
4.4.1. Inspection tasks
Definition: Involves opening the enclosure for visual inspection tasks.
4.4.2. Control tasks
Definition: Tasks relating to software, voltage checks at safe measuring points, etc.
Preventive maintenance tasks of the unit, carried out from the man-machine interface.
Control tasks related to testing and changing circuit breaker settings, under no circumstances will the any part thereof
(terminals, cables, protections) be accessed or subject to control tasks during this operation, except to the specific
control to verify and/or modify the settings.
4.4.3. Handling tasks
Definition: Tasks relating to component installation and/or replacement. Any task that does not fall under Inspection
or Control is considered Handling.
It is always necessary to first disconnect and check for absence of voltage.
The “5 Golden Rules” must be adhered to.

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5 GOLDEN RULES
1. Disconnect
Switching on the possible voltage sources. Bear in mind that any capacitors or other elements powered
from uninterruptible power supplies are still live.
2. Prevent any possible feedback.
The switching devices used to switch off the equipment must be protected against any possible
disconnection.
3. Check there is no voltage.
Check that there is no voltage in all the active elements of the electrical system or as close as possible
to the work area.
4. Ground and short circuit.
In the low voltage installations that by induction or for other reasons may be accidentally live.
5. Rope off and mark the work area.
4.4.4. Personal Protection Equipment (PPE)
Inspection
The use of safety footwear to standard EN 345-1:1992 is mandatory and work clothing should be cotton and be free
of conductor/metallic elements.
Control
The use of helmets compliant with standard EN 397:1995 and safety footwear compliant with standard EN 345-1:1992
is mandatory. The use of standard safety gloves is also mandatory for voltage-free tasks.
It is also mandatory to use dielectric gloves meeting standard EN-60903-1992 and protective face mask against
electric shock for voltage testing tasks and opening or closing automatic switches under load.
Handling
The use of helmets compliant with standard EN 397:1995 and safety footwear compliant with standard EN 345-1:1992
is mandatory.
It is also mandatory to use dielectric gloves meeting standard EN-60903-1992 and protective face mask against
electric shock for voltage testing tasks and opening or closing automatic switches under load.

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5. Installation
Before installing the unit, the packaging must be removed, taking special care not to damage the housing.
Check that there is no moisture inside the packaging. If there are signs of moisture, the unit must not be installed
until you are sure it is completely dry.
All installation operations must comply with current regulations.
5.1. General requirements for installation
Ventilation and the space for work, which must be suitable for maintenance tasks according to current regulations.
The external connection devices, which must be suitable and sufficiently close as set forth in current regulations.
The connecting cables must be of the appropriate section for the maximum current.
Special care must be taken to ensure that there are no external elements near the air inlets and outlets to obstruct
proper ventilation of the unit.
5.2. INGEREV GARAGE
5.2.1. Fixing the unit
1. Together with the unit you will find a full-size paper
drilling template to mark the holes on the wall needed
for mounting the equipment. After you have marked the
points on the wall, proceed to drill the holes.
Ø6
46,8 133 133 46,8
98378
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