Paccar DAF PacMobile 25X User manual

A PACCAR COMPANY DRIVEN BY QUALITY
PACMOBILE 25X
Operation manual

Contents
This document contains information about one or more
PACCAR/Heliox products and may include a description of
or a reference to one or more standards that may
begenerally relevant to the products. The presence ofany
such description of a standard or reference to a standard is
not a representation that all of the PACCAR products
referenced in this document support all of the features of
the described or referenced standard. In order to determine
the specific features supported by a particular PACCAR
product, the reader should consult the product
specifications for that particular Heliox product.
PACCAR/Heliox may have one or more patents or pending
patent applications protecting the intellectual property in
the PACCAR products described in this document.
The information in this document is subject to change
without notice and should not be construed as a
commitment by PACCAR. PACCAR assumes no
responsibility for any errors that may appear in this
document.
In no event shall PACCAR be liable for direct, indirect,
special, incidental or consequential damages of any nature
or kind arising from the use of this document, nor shall
PACCAR be liable for incidental or consequential damages
arising from use of any software or hardware described in
this document.
This document and parts thereof must not be reproduced
or copied without written permission from PACCAR/Heliox,
and the contents thereof must not be imparted to a third
party nor used for any unau- thorized purpose.
Copyrights
All rights to copyrights, registered trademarks, and
trademarks reside with their respective owners.
Copyright © 2021 PACCAR/Heliox.
23
Notice
1 Introduction 3
1.1 About this manual 3
1.2 Revision summary 3
1.3 Copyright 3
1.4 Liability 3
1.5 Guarantee 3
1.6 Symbols used in this manual 4
1.7 Abbreviations 4
1.8 Contact information 5
2 Safety 6
2.1 General safety warnings 6
2.2 Safety warning for CCS chargers 6
3 Description 7
3.1 Product 7
3.2 Intended use 7
3.3 Overview 7
3.3.1 System overview. 7
3.3.2 Charger. 8
3.3.3 Components and connections of the charger 9
3.3.4 Charging indicators (LED) 9
3.4 Product identification 10
3.4.1 Identification plate 10
3.5 Technical data 11
3.5.1 Charger specifications 11
3.5.2 Standards. 12
3.5.3 Communication protocols 12
3.5.4 Cables for installation 12
3.5.5 Cable identification 12
4 Operation 13
4.1 Connect the AC input 13
4.2 Start the charging process 13
4.3 Stop the charging process (electric vehicle) 13
4.4 Stop the charging process (overtemperature) 13
4.5 Fan operation 13
4.6 Use the emergency stop button 14
4.7 Reset the charger after an emergency stop 14
4.8 How to Hard reset the charger 14
4.9 How to Soft reset the charger 14
5 Troubleshooting 16
5.1 Service-line structure 16
5.2 Troubleshooting table 16

4 5
1. Introduction
1.1 About this manual
This document contains the original instructions. The original language of the document is
English.
It is not always possible to give a detailed illustration of all the parts of the product. Thus the
illustrations in this document can show a typical configuration. They are for instructional use
only.
1.2 Revision summary
Date Version Comments
November 2017 001
September 2018 002 Layout charger updated
October 2018 003 Keywords corrected for translations
April 2019 004 Removal of CE logo
Oktober 2021 005 PACCAR branded
1.3 Copyright
© Copyright by PACCAR, All rights reserved.PACCAR has the right to revise this document
from time to time without prior notification.
The information in this document is property of PACCAR No part of this document may be
reproduced, stored in a retrieval system, or transmitted in any form or by any means electronic
or mechanical, including photocopying and recording, for any purpose, without the express
written permission of PACCAR.
This manual could contain technical inaccuracies or typographical errors.
All specifications in this manual were up to date when the manual was published.
PACCAR strives to continuously improve the products and has the right to make changes in
specifications and design without prior notification.
1.4 Liability
The product is delivered as a certified product.
• Do the installation and maintenance procedures of the machine only as given in this
document.
• Obey all local safety regulations.
• Heliox is not liable if you do not obey the safety instructions in this chapter.
1.5 Guarantee
PACCAR guarantees a good working product. Refer to the signed offer for the guarantee period.
If unqualified and uncertified personnel perform any work, the guarantee may become void.
1.6 Symbols used in this manual
Symbol Description
Warning: If you do not obey these instructions, there is a risk that
can cause personal injury or death.
Caution: If you do not obey these instructions, there is a risk that
can cause dam- age to the machine.
Note: Gives information.
1.7 Abbreviations
Abbreviation Description
3P three-phase voltage
A/C air conditioning
AC alternating current
ACB auxiliary circuit breaker
ACD automatic coupler device
AGV automated guided vehicle
BMS battery management system
CAN controller area network
CC communication controller
CCS combined charging system
CP control pilot
CPO charge point operator
DC direct current
EMC electromagnetic compatibility
EMI electromagnetic interference
EV electric vehicle
EVCC electric vehicle communication controller
EVSE electric vehicle supply equipment
GPRS general packet radio service
HV high-voltage
IMD insulation monitoring device
IP inverted pantograph
IR infrared
LV low-voltage
MCB miniature circuit breaker

6 7
Abbreviation Description
MCCB molded case circuit breaker
Nneutral
OCPP open charge point protocol
PE protective earth (safety ground, gnd)
PLC power line communication
PP proximity pilot
PPE personal protective equipment
RCD residual current device
RESS rechargeable electric storage system
SECC supply equipment communication controller
SEPD supply equipment power distributer
1.8 Contact information
Heliox Automotive B.V.
De Waal 24
5684 PH Best
The Netherlands
Telephone (24-hour service department): [phone]
E-mail: [email protected] (support department)
E-mail: [email protected] (business development department)
Office hours: 8.00 am - 6.00 pm (CET) Monday - Friday (excluding holidays)
2. Safety
2.1 General safety warnings
Warning:
• Obey this manual.
• Make sure this manual is always available.
• Obey all relevent local laws and regulations.
• Only qualified personnel can do installation or maintenance.
• Do not include unauthorised personnel during installation or maintenance.
• Do not use the product if it is damaged.
• Do not use the product if the cable is damaged.
• Do not adjust the product.
• Only use the product as intended. Refer to Intended use on page 8.
• Only use the product within the specified technical data. Refer to Charger specifications
on page 12.
• The load capacity of the grid must accord with this product.
• Ground the product correctly.
• Do not touch the inner parts of the product during or shortly after operation.
• Be safe and compliant. Wear personal protective equipment as required by the laws of
your location.
• Wear electrically resistive shoes during maintenance.
• Wear insulating rubber gloves during maintenance.
Warning:
• Make sure that water cannot enter the product.
• Wear an ESD-grounded wrist strap during maintenance.
2.2 Safety warning for CCS chargers
Warning:
• Do not use a CCS extension cable with this charger.
• Do not operate the charger in direct sunlight. You may use the charger outdoors,
however you must keep the environment and the temperature as stable as possible.

8 9
3. Description
3.1 Product
The depot charger (EVSE) is a power supply system for electric vehicles (EV). The depot charger charges
the batteries of electric vehicles during a long-term stop or overnight stop.
The charging occurs via a combined charging system (CCS) plug. Refer to section
System overview on page 7.
3.2 Intended use
The product is designed to charge an electric vehicle. The charging is achieved through a CCS plug
mounted on the side of the cabinet. The properties of the rechargeable electric storage system (RESS)
inthe electric vehicle must comply with the technical data of the product.
Warning:
• Other use than the intended use can cause loss of life, injury and damage to the product,
the connected systems and the environment.
• Avoid death or serious injury. Never use extension CCS cables with this product.
3.3 Overview
3.3.1 System overview
1
1. Grid
2. Charger
The charger is equipped with a CCS plug, which can be directly connected to an electric vehicle.
3. CCS COMBO 2 DC connector
3.3.2 Charger
1
2
3
4
5
6
7
8
11
10
9
12
1. Handle
2. GSM antenna
3. E-stop
4. Charging indicators (LED)
5. CCS plug
6. Front panel
7. Power selector switch
8. Ethernet service socket
9. Ventilation grid
10. Key lock
11. AC input cable
2
3
2
3

10 11
3.3.3 Components and connections of the charger
6
6
5
5
3
2
1
4
8
7
1. AC main switch/RCD (1Q1)
2. CPU (10U2)
3. Modem
4. SECC (I2SE)
3.3.4 Charging indicators (LED)
2
1
1. Stop button (functions only in chargers
with CCS plugs)
2. LED ring
5. Isolation guard (6U3)
6. Fuse DC
7. Distribution power terminal block
8. Fan
The stop button is equipped with an LED ring that indicates the status of the charging process.
Status Duration Description
No LED 10 seconds The charger is in an unavailable state.
Green LED flashes 60 seconds The charger is in the startup phase.
Green LED constant The charger is ready to charge and the EV can
connect to the charger, e.g. by connect- ing the
optional CCS plug.
Blue LED flashes 20 seconds The charger is starting or stopping a charge
process.
Blue LED constant A charge is in process. Push the button to stop the
process.
Red LED constant The charger has a fault.
3.4 Product identification
The type number of the product is HE9816040-01. For other identification details of the product,
refertosection Identification plate on page 10.
3.4.1 Identification plate
Check the actual identification plate or this manual for the specific data.
Refer to Technical data on page11.
Manufacturer
Type/Model
Serial Number Unit
Production Date
Input voltage
Frequency
Max. input current
Connections
Max short circuit current
IP rating
6
5
4
3
2
1
7
8
9
10
1. Manufacturer
2. Product type/model
3. Serial number of the unit (year, week,
production number)
4. Date of production
5. Input voltage
6. Frequency (if applicable)
7. Maximum input current
8. Grid connection values (if applicable)
9. Maximum short circuit current
10. IP rating

12 13
3.5 Technical data
3.5.1 Charger specifications
Table 1: Identification
3.5.2 Standards
The product was produced and tested according to:
• IEC61851-23: Electric vehicle conductive charging station
• IEC61851-24: Digital communication between EC charging station and an electric vehicle for control
of DC charging
• EN55011-A1: Conducted/Radiated EMI
• EN61000-6-2-2006: Electromagnetic compatibility
• EN60204-1: Isolation check/high voltage test
• IEC60529-IP52: Degrees of Protection Provided by Enclosures
3.5.3 Communication protocols
The depot charger utilizes a DIN 70121 compliant communications protocol. The charger system can
only be accessed for remote support by Heliox via internet / GPRS.
3.5.4 Cables for installation
This section gives the specifications for the cables for connection of the units of the system.
You can use an extension at AC input cable if these cable has equal or better characteristics.
Purpose Type Supplier Core section
AC Main power, 400 V, 100 A, 3P
and PE
Radox 125 Huber and Suhner 16 mm2
ÖLFLEX HEAT
125 SC
Lapp 16 mm2
3.5.5 Cable identification
Note:
• The color of the heat shrink at the end of the cable identifies the cable. This rule applies
even if the cable color does not agree with the color code in the table.
• It is mandatory that all PE cables are entirely yellow and green. To only have a yellow and
green heat shrink is insufficient identification.
Identification (CCS) Cable
Red DC+
Black DC-
Yellow and green cable PE
Brown CP
Blue and orange NTC +
White and purple NTC -
Grey Not used
Type/Model PacMobile 25X
Serial Number Unit HE9816040-01-YYWWXX
The maximum power rating of the charger is 25 kW (Imax= 41.7 A @ 600 VDC)
Input voltage: 3 x 400 VAC + N + PE
Output voltage: 100–1000 VDC
Table 2: General data
Dimensions
Depth [mm] 330 mm
Width [mm] 500 mm
Height [mm] 900 mm
Case material steel
Cabinet color RAL 7022
Carriage color RAL 1023
Operating temperature [°C] -20 to +40
Storage temperature [°C] > 5
Protection class IP54 / IK10
Weight [kg] 50
Maximum floor loading [kg/m2]303
Environment indoor and outdoor
Operational noise level at 2 m distance [dB(A)] < 55
Table 3: Electrical data
Dimensions
Maximum rated output power (PDC) [kW] 25
DC output voltage range (VDC) [V] 100-1000
DC output current range (IDC) [A] 41.7
Ripple current at full load [%] < 2
Current and voltage precision at constant setpoint [%] < +/- 1 (IEC 61851-23)
Power factor > 0.94
Efficiency at full load [%] > 94
Input connections 3P + PE (fixed installations) + N
AC input voltage range (VAC) main power [Hz] 3 x 400 VAC (50-60)
Maximum input current (A), main power [A] 39
Input current limit values [A]1 16 / 32 / unlim
Dielectric withstand (V RMS) 3000
Maximum short-circuit current [kA] 10
1A power selector switch can be used to set this limit.

14
4. Operation
4.1 Connect the AC input
Procedure
1. Connect the plug of the AC input cable to the mains socket.
2. Select the input current (16 / 32 / unlim) with the power selector switch.
3. Wait until the LED ring turns green. The LED ring shows the status of the charger.
Refer to Charging indicators (LED) on page 9.
4.2 Start the charging process (see vehicle manual)
Procedure
1. Park the vehicle at the indicated location near the charger.
2. Activate the hand brake.
3. Dismount the CCS plug from the charger.
4. Connect the CCS plug to the electric vehicle.
5. For CF Electric, press the green button on the truck ( near the plug).
4.3 Stop the charging process (electric vehicle)
Procedure
1. For CF electric, press the green button.
2. Disconnect the CCS plug from the electric vehicle.
3. Return the CCS plug to its original position on the charger. When all operations are completed,
thegreen LED stays on.
4.4 Stop the charging process (overtemperature)
If the charger detects that the temperature is too high, it will trigger a stop of the charging process.
Thecharger will disable until the temperature is at an acceptable level. The fan keeps spinning after the
stop of the charging process. Refer to Fan operation on page 13.
4.5 Fan operation
The charger has a built-in fan at the front (refer to Components and connections of the charger on
page9) of the cabinet. After a stop of the charging process, the fan operates for an additional minute.
This enables additional cooling of the charger.
When the emergency button is pressed, the fan stops spinning immediately to prevent any risks.
4.6 Use the emergency stop button
Procedure
1. Push the emergency stop button to shut down the charger in an emergency situation.
Pressing the emergency stop button trips the safety breakers and requires a reset of the button to
continue use.
4.7 Reset the charger after an emergency stop
Procedure
1. Turn the emergency stop button clockwise to reset the emergency stop button.
4.8 How to Hard reset the charger
Procedure
1. If the CCS plug is connected to the vehicle, disconnect the CCS plug.
2. Disconnect the AC cable from the mains.
3. Wait until all the LED ring does not show any light. Refer to Charging indicators (LED) on page 9.
4. Connect the AC cable to the mains. The charger begins the start up phase.
Note:
The LED ring shows the status of the charger. Refer to Charging indicators (LED) on page 9.
Caution:
If the charger does not start up, there is a serious fault. Refer to How to Soft reset the
charger on page 14.
4.9 How to Soft reset the charger
• Do this procedure if the LED ring of the charger shows that a fault has been present for more than 1
minute. Refer to Charging indicators (LED) on page 9.
• If the charger does not start up after a soft reset, refer to How to Hard reset the charger on page 14.
Procedure
1. Make sure that the AC input cable is connected to the mains power supply.
2. Use the emergency stop button. Refer to Use the emergency stop button on page 14.
3. Release the emergency stop button, by turning it clockwise. The charger should begin the start up
phase.
Note:
The LED ring shows the status of the charger. Refer to Charging indicators (LED) on page 9.
Caution:
If the charger does not start up, there is a serious fault. The charger needs a service.
Refer to Service-line structure on page 16.
14 15

5. Troubleshooting
5.1 Service-line structure
The service-line is structured in such a way that simple faults can be fixed with the help of the 1st line
support. Depending on the complexity of the issue, you will be further directed to the specific service
department.
Support line Contact Action
1st line support Heliox call centre Reset of the EVSE
2nd line support Heliox service departement Physical check, measurements
and a hard-reset
3rd line support Heliox service department Additional support
Note:
A report of every executed service action must be made and sent to the Heliox support
e-mail address. Refer to section Contact information on page 5. It is important to mention the
type number and serial number of the product in the report.
5.2 Troubleshooting table
Note:
Refer to section Charging indicators (LED) on page 9 for the normal functioning of the active
LEDs.
Fault Action
There is no LED active for more than 10 seconds. Check the mains connection.
The red LED is active. 1. Use the troubleshooting section of the
mainenance manual to identify the fault.
2. Use the service-line structure to contact the
correct service department. Refer to section
Service-line structure on page 16.
Note:
If other problems occur during operation, use the service-line structure to contact the correct
service department. Refer to section Service-line structure on page 16.
16

A PACCAR COMPANY DRIVEN BY QUALITY
IATF16949
Quality
Management System
ISO14001
Environmental
Management System
DAF Trucks N.V.
Hugo van der Goeslaan 1
P.O. Box 90065
5600 PT Eindhoven
The Netherlands
Tel: [phone]
daf.com
All rights to copyrights, registered trademarks, and trademarks reside with their respective owners.
Copyright © 2021 PACCAR/Heliox. All rights reserved.
EN-1021