Hytorc LITHIUM II Series User manual

LITHIUM SERIESII
Electric Torque Tool
BOSS Training
BOSS Training Series
Basic Operation and Safety School

Power Loop
Control Loop
Expanded Functionality
NEW
NEW
NEW
NEW
NEW
TorcSenseTM Technology, Strain-Based Transducer and closed loop monitoring
5000 model expands range up to 5,000 ft-lbs of torque.
Snug function brings bolting surfaces into contact
Bluetooth® Wireless technology for cordless data capture
Advanced Bolting options:
Turn Angle –For Turn-Of-Nut tightening method
Torque Check –to determine if a nut still meets specification.
Rotations –turns a fastener a specific number of rotations.

Greater Durability
NEW
New 36V DC Brushless Motor runs cooler and more
efficiently for 5x longer life
Improved gearboxes - 20% stronger, improved impact
resistance
Aluminum handle design for improved impact resistance
to protect electronics
Rear cover shock guard improves impact resistance and
protects screen & buttons
NEW
NEW
NEW

Improved Usability
NEW
Side Handle standard with every model, provides greater control
Work light improves visibility, safety and productivity
High resolution display and intuitive menu system & icons
Password-protected customizable access levels
NEW
NEW
NEW

Tool Overview

Tool Overview
MODEL Weight (Imperial) Weight (Metric) Torque Range (Imperial) Torque Range (Metric)
LST-0700 11.7 lbs 5.3 kg 150-700 ft-lbs 203.4-949.1 Nm
LST-1200 12.0 lbs 5.4 kg 200-1200 ft-lbs 271.2-1,627 Nm
LST-2000 16.6 lbs 7.5 kg 325-2,000 ft-lbs 440.6-2,711.6 Nm
LST-3000 17.7 lbs 8.0 kg 500-3,000 ft-lbs 677.9-4,067.5 Nm
LST-5000 22.4 lbs 10.2 kg 800-5,000 ft-lbs 1,084.7-6,779.1 Nm

Lithium Series II Lithium Series I
Motor
Brushless, Longer Life, Quiet Brushed
Gearbox
Torque Multiplier, 20% Stronger, Nickel Plated Torque Multiplier
Housing
All Aluminum Plastic with Aluminum Frame
Direction Control
Switch Via Menu
Display
High Density LCD, 4X Resolution Standard Density LCD
Torque
Measurement TorcSense™ Technology Current Controlled
Accuracy
5% 5%
Model Sizes
700, 1200, 2000, 3000, 5000 700, 1000, 2000, 3000
Worklight
Available -
Communication
USB, Bluetooth Wireless Technology USB
Side Handle
StandardAccessory -
Menu Navigation
Intuitive Hierarchy Multiple Menus
Advanced Bolting
Torque Check, Turn Angle, Rotations Torque Check (larger models)
Administrative
5 PasswordAccess Levels 2 PasswordAccess Levels
Shortcut
Customizable Menu Limited to Buttons
Documentation
Data Transfer, Jobs, Profiles Data Transfer
Snug Function
Available -
Compliance
Global Limited/Outdated
LITHIUM SERIES Comparison

L –LITHIUM SERIES II Tool Procedures
See LITHIUM SERIES Operations Guide for more detailed instructions regarding menu
L1 General Handling & Usage
L2 Test, Charge & Install Battery
L3 Install ReactionArm (Conventional)
L4 Install Socket (Conventional)
L5 Install HYTORC Washer Driver
L6 Install HYTORC Nut Driver
L7 Install Side Handle
L8 Actuate Control Switches
L9 Home Screen/Menu System
L10 Initialize Basic Bolting
L11Advanced Bolting Features
L12 Jobs
L13 Profiles
L14 Settings
L15 Admin Menu

General Handling & Usage
Inspect Tool and Calibration
Check the certificate or label on the tool for the most recent calibration date
HYTORC recommends all tools be tested and recalibrated periodically. More frequent
calibration may be appropriate depending on local practice, usage and conditions.
Customer/user is responsible for arranging testing and recalibration
Contact 800-FOR-HYTORC for assistance or further information
When not in use, store all tool components in the plastic storage case
Save all instructions and calibration reports in the storage case
L1
Check Calibration Date
Store Tool and instructions in case

General Handling & Usage
Environmental Considerations
The tool should not be exposed to moisture. Do not operate in rain, snow or extreme humidity.
The operating temperature range of the tool is -4°F (–20°C) to 140°F (60°C)
Keep cooling vents clear of dust and debris to maintain airflow and keep the motor and
electronics within temperature limits. Do not subject the tool to extreme dust environments, or
cover vents with your hand.
The tool and electronic components are not certified or approved for explosive environments or
areas containing combustible chemical materials
L1
Follow local practices or standards for
securing the tool from dropping.
The eyelet fits most standard lanyards.