Hytorc LITHIUM II Series User manual

LITHIUM SERIESII
Electric Torque Tool
BOSS Training
BOSS Training Series
Basic Operation and Safety School

Power Loop
Control Loop
Expanded Functionality
NEW
NEW
NEW
NEW
NEW
TorcSenseTM Technology, Strain-Based Transducer and closed loop monitoring
5000 model expands range up to 5,000 ft-lbs of torque.
Snug function brings bolting surfaces into contact
Bluetooth® Wireless technology for cordless data capture
Advanced Bolting options:
Turn Angle –For Turn-Of-Nut tightening method
Torque Check –to determine if a nut still meets specification.
Rotations –turns a fastener a specific number of rotations.

Greater Durability
NEW
New 36V DC Brushless Motor runs cooler and more
efficiently for 5x longer life
Improved gearboxes - 20% stronger, improved impact
resistance
Aluminum handle design for improved impact resistance
to protect electronics
Rear cover shock guard improves impact resistance and
protects screen & buttons
NEW
NEW
NEW

Improved Usability
NEW
Side Handle standard with every model, provides greater control
Work light improves visibility, safety and productivity
High resolution display and intuitive menu system & icons
Password-protected customizable access levels
NEW
NEW
NEW

Tool Overview

Tool Overview
MODEL Weight (Imperial) Weight (Metric) Torque Range (Imperial) Torque Range (Metric)
LST-0700 11.7 lbs 5.3 kg 150-700 ft-lbs 203.4-949.1 Nm
LST-1200 12.0 lbs 5.4 kg 200-1200 ft-lbs 271.2-1,627 Nm
LST-2000 16.6 lbs 7.5 kg 325-2,000 ft-lbs 440.6-2,711.6 Nm
LST-3000 17.7 lbs 8.0 kg 500-3,000 ft-lbs 677.9-4,067.5 Nm
LST-5000 22.4 lbs 10.2 kg 800-5,000 ft-lbs 1,084.7-6,779.1 Nm

Lithium Series II Lithium Series I
Motor
Brushless, Longer Life, Quiet Brushed
Gearbox
Torque Multiplier, 20% Stronger, Nickel Plated Torque Multiplier
Housing
All Aluminum Plastic with Aluminum Frame
Direction Control
Switch Via Menu
Display
High Density LCD, 4X Resolution Standard Density LCD
Torque
Measurement TorcSense™ Technology Current Controlled
Accuracy
5% 5%
Model Sizes
700, 1200, 2000, 3000, 5000 700, 1000, 2000, 3000
Worklight
Available -
Communication
USB, Bluetooth Wireless Technology USB
Side Handle
StandardAccessory -
Menu Navigation
Intuitive Hierarchy Multiple Menus
Advanced Bolting
Torque Check, Turn Angle, Rotations Torque Check (larger models)
Administrative
5 PasswordAccess Levels 2 PasswordAccess Levels
Shortcut
Customizable Menu Limited to Buttons
Documentation
Data Transfer, Jobs, Profiles Data Transfer
Snug Function
Available -
Compliance
Global Limited/Outdated
LITHIUM SERIES Comparison

L –LITHIUM SERIES II Tool Procedures
See LITHIUM SERIES Operations Guide for more detailed instructions regarding menu
L1 General Handling & Usage
L2 Test, Charge & Install Battery
L3 Install ReactionArm (Conventional)
L4 Install Socket (Conventional)
L5 Install HYTORC Washer Driver
L6 Install HYTORC Nut Driver
L7 Install Side Handle
L8 Actuate Control Switches
L9 Home Screen/Menu System
L10 Initialize Basic Bolting
L11Advanced Bolting Features
L12 Jobs
L13 Profiles
L14 Settings
L15 Admin Menu

General Handling & Usage
Inspect Tool and Calibration
Check the certificate or label on the tool for the most recent calibration date
HYTORC recommends all tools be tested and recalibrated periodically. More frequent
calibration may be appropriate depending on local practice, usage and conditions.
Customer/user is responsible for arranging testing and recalibration
Contact 800-FOR-HYTORC for assistance or further information
When not in use, store all tool components in the plastic storage case
Save all instructions and calibration reports in the storage case
L1
Check Calibration Date
Store Tool and instructions in case

General Handling & Usage
Environmental Considerations
The tool should not be exposed to moisture. Do not operate in rain, snow or extreme humidity.
The operating temperature range of the tool is -4°F (–20°C) to 140°F (60°C)
Keep cooling vents clear of dust and debris to maintain airflow and keep the motor and
electronics within temperature limits. Do not subject the tool to extreme dust environments, or
cover vents with your hand.
The tool and electronic components are not certified or approved for explosive environments or
areas containing combustible chemical materials
L1
Follow local practices or standards for
securing the tool from dropping.
The eyelet fits most standard lanyards.

Release
Button
TEST
Test, Charge & Install Battery
Press TEST button on battery to display remaining charge
Before charging battery verify local voltage supply to ensure
capability with charger; this will typically be 110 or 220 Volts AC.
Connect power cord to grounded outlet. If necessary, connect
plug adapters for compatibility with local power outlets.
Insert battery by sliding it onto the charger until it
locks into place. The flashing green indicator light
means the battery is charging.
Battery will be fully charged within 90 minutes. The
indicator light will stop flashing to indicate battery
is fully charged.
Remove battery by pressing release button and
sliding it off the cradle. Slide battery onto bottom of
the Tool until it firmly latches into place.
L2
ON
OFF
Charge Indicator

Install Reaction Arm (Conventional Torque)
Caution: Never modify a reaction arm!
Changes in the reaction arm may lead to
personal injury or damage to the Tool.
Flat on Reaction Spline
Allen Set Screw
Reaction arm used only for conventional bolting applications.
Slide the reaction arm over the drive spline while aligning the
Allen Set Screw with the flat on the Reaction Spline.
Tighten Allen Set Screw to firmly attach the reaction arm to
the spline.
Challenge the reaction arm to make sure it is firmly secured.
L3
Tighten Screw

Install Socket (Conventional Torque)
O-Ring
Pin
Align socket pin hole with hole in the square drive.
Make sure the O-ring is installed on the socket –
insert the pin part way into the socket.
Slide socket on square drive while aligning the pin
hole in the socket with the hole in the square drive.
Push the pin through socket and square drive and
seat the pin flush against the socket.
Slide O-ring in place to cover and hold pin in place.
L4

Install HYTORC Washer Driver
L5
Slide washer driver over square drive and spline while
aligning thumb screw with flat on the spline.
Tighten thumb screw to secure Washer Driver.
Test to make sure that washer driver is securely
attached to the spline.

Install HYTORC Nut Driver
Slide nut driver over the square drive and spline while aligning the
Allen screw with the flat on the spline.
Tighten the Allen screw to secure Nut Driver.
Test to make sure that nut driver is securely attached to the spline.
L6

Install Side Handle
The side handle screws into the bearing housing on
either the right or left side of the tool.
Engage threads and rotate clockwise until the handle
no longer rotates.
Hand tighten only.
L7

Actuate Control Switches
Press any button to power on the Tool.
Press the Trigger to Activate the Tool.
Press the Direction Switch to reverse direction.
Slide the Speed Switch to switch from low speed
TORQUE to high speed RUN DOWN.
L8
Speed Switch
Direction Switch

Home Screen/Menu System
L9
See LITHIUM SERIES Operations Guide for more detailed instructions regarding menu

Home Screen/Menu System
L9
All bolting functions are configured through a system of menus via the push buttons.
Scroll to desired selection and specify desired values using the and buttons.
Press the middle button to enter selection. Press to access the Main Menu.

Initialize Basic Bolting
L10
Basic bolting options are located at the top of the Main Menu.
Specify the desired Torque and Fastener type using the and 
buttons. Enter values for Angle and Release, if desired.
NOTE: For conventional torque the fastener will be
Right Hand or Left Hand.
Basic Bolting functions