Hyundai power products HY6500SEi User manual

INVERTER GENERATOR
User’s Manual
Licensed by Hyundai Corporation, Korea
HY6500SEi
EN

INTRODUCTION
Thank you for purchasing this Inverter Generator. Before attempting to use this product, please read this manual
thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around
you,andyoucan lookforwardtoyourpurchasegivingyoulongand satisfactoryservice.
CONTENTS
SAFETYINFORMATION.........................................................................................................................2
CONTROLFUNCTION........................................................................................................................... 3
PRE-OPERATIONCHECK.....................................................................................................................6
OPERATION...........................................................................................................................................7
PERIODICMAINTENANCE..................................................................................................................12
TROUBLESHOOTING.........................................................................................................................15
STORAGE............................................................................................................................................16
SPECIFICATION...................................................................................................................................17
WIRINGDIAGRAM...............................................................................................................................18
1

WARNING
PLEASE READANDUNDERSTANDTHISMANUALCOMPLETELYBEFOREOPERATINGTHEMATCHINE.
SAFETY INFORMATION
EXHAUSTFUMES AREPOISONOUS
Never operate theengine in a closed areaor it may cause unconsciousness and death within a short time. Operate
theenginein awellventilatedarea.
FUELIS HIGHLYFLAMMABLEANDPOISONOUS
Always turnoff theenginewhenrefueling
Neverrefuelwhilesmokingor inthevicinityofanopenflame.
Takecarenot tospillany fuelonthe engineormufflerwhenrefueling.
If you swallow any fuel, inhale fuel vapor, or allow any to get in your eyes, see your doctor immediately. If any fuel
spillson yourskinorclothing,immediatelywashwithsoapandwaterand changeyourclothes.
When operating or transporting the machine, be sure it is kept upright. If it tilts, fuel may leak from the carburetor or
fuel tank.
ENGINEANDMUFFLERMAY BEHOT
Placethemachineinaplace wherepedestriansorchildrenarenotlikelytotouchthemachine.
Avoidplacinganyflammablematerialsneartheexhaustoutletduringoperation.
Keepthemachineatleast1m(3ft)frombuildingsor otherequipment,ortheenginemayoverheat.
Avoidoperatingtheenginewithadustcover.
Besuretocarrythegeneratoronlybyitscarryinghandle.
Putthemachineontheflatground,forthemachineeliminatingheatfreely.
ELECTRICSHOCKPREVENTION
Neveroperatetheenginein rainorsnow.
Nevertouchthemachinewithwethands orelectricalshockwilloccur.
Besuretoground(earth)thegenerator.
NOTE:
Useground(earth)leadofsufficientcurrentcapacity.
Diameter:0.12mm(0.005in)/ampere
EX:10Ampere--1.2mm (0.055in)
2

CONNECTIONNOTES
Avoidconnecting thegeneratortocommercial poweroutlet.
Avoidconnectingthe generatorinparallelwithanyothergenerator.
CONTROL FUNCTION
(1)Sparkplug
(2)Fuel tank
(3)Fuel tankcap
(4)Fuelfilter
(5)Carryinghandle
(6)Fuel levelgauge
(7)Muffler
(8)Battery
(9)Airfilter
(10)Brakelever
(11)Wheel
(12)Oilfillercap
(13)Oildrain plug
(14)Choke rod
(15)Fuelcock
(16)Engineswitch
(17)Datadisplayinstrument
(18)ACprotector16A
(19)Ground(earth)terminal
(20)ATSreceptacle
(21)ACreceptacle
(22)USBOutput
(23)DC12Vreceptacle
(24)DC protector
(25)Outputreset
(26) Economycontrolswitch
(27)Remotecontrol
2346
5 7
131211
108
1
9
1615
26
25
24 2123 22
17
20 27
1814
19
3

OIL WARNING SYSTEM
When the oil level falls below the lower level, the engine stops
automatically.Unlessyourefill withoil,the enginewillnotstartagain.
ENGINESWITCH
The engineswitchcontrolsthe ignitionsystem.
①RUN
Ignitioncircuitisswitchedon.Theenginecanbestarted.
②STOP
Ignitioncircuitis switched off.Theenginewillnot run.
③START
Startingcircuitisswitchedon.Thestartermotorstarts.
ECONOMY CONTROLSWITCH
When the economy control switch is turned ON, the economy control
unit control the engine speed according to the connected load. The
resultsarebetterfuelconnectionandlessnoise.
DC CIRCUITPROTECTOR
The DC circuit protector turns off automatically when the load exceeds
thegeneratorratedoutput.
CAUTION:
Reducetheloadto withinspecifiedgeneratorratedoutputiftheDC
circuitprotectorturnoff.
OUTPUT RESET
Push reset button for continuous 2 seconds, the generator will recover
the AC output when the generator stop AC output under overload
protect.
NOTE:
Please reduce theload of generator to ensurethat the total load is within
theratedpower.
STOP
RUN
START
ENGINE
SWITCH
ON
OFF
ECON. SW
RESET
4

REMOTECONTROLSWITCH
Theremotecontrolswitchcontrolstheignitionsystem
①
Thestartermotorstarts.
②
Theenginewillnotrun.
BRAKELEVER
Thefunctionofbrakeleveris preventinggeneratormoving.
①Brakeleverisnotworking,generatorcanmove.
②Brakeleverisworking,generatorcan’tmove.
FUELCOCK
Thefuel cockis usedtosupplyfuelfromthetank tothecarburetor.
DATADISPLAYINSTRUMENT
Normal
ShortCircuit
Over Current
Maintenance
HighVoltof ACoutputwithE1ACindicated
HighVoltDCmotherlinewithE1DCindicated
LowVolt ofAC outputwithE1ACindicated
LowVoltofDCmotherlinewithE2DCindicated
MCUHighTemperaturewithE3indicated
IGBT HighTemperaturewithE4indicated
LowOil withyellow lighton
FAULT DefectsorOverloadswith redlighton
OUTPUT NormalRunningwithgreenlighton
ModeSelections:V1→A1→V2→A2→VA→Total RunningTime →CurrentRunningTime
1
2
ON
OFF
5

PRE-OPERATIONCHECK
NOTE:
Pre-operation checks should be made each time the generator is
used.
CHECKENGINEFUEL
Makesurethereissufficientfuel inthetank.
Iffuel islow,refillwithunleadedautomotivegasoline.
Besuretouse thefuel filterscreenon thefuelfilterneck.
Recommendedfuel:Unleaded gasoline.
Fueltankcapacity: (seepage 17)
WARNING:
Donotrefilltankwhileengineisrunningorhot.
Closefuelcockbeforerefuelingwithfuel.
Be careful not to admit dust, dirt, water or other foreign objects into
fuel.
Donot fill above the top of the fuel filter or it may overflow when the
fuel heatsuplaterandexpands.
Wipe offspiltfuelthoroughlybefore starting engine.
Keepopenflamesaway.
CHECKENGINEOIL
Make sure the engine oil is at the upper level of the oil filler hole. Add oil
asnecessary.
Removeoil fillercap andcheckthe engineoillevel.
If oil level is below the lower level line, refill with suitable oil to upper
level line.Donotscrewin theoil fillercapwhencheckingoillevel.
Changeoilifcontaminated.
Oilcapacity:(see page 17)
Recommended engineoil:
APIService SJ
UPPER
LEVEL
6

GROUND(Earth)
Makesuretoground(earth)thegenerator.
CONNETBATTERY
Loosenthescrewandremovethebatterycover.
Clampthe red wiretothe positive (+) terminal andthe black wire
to the negative (-) terminal of the battery. Do not reverse these
positions.
Besurethebatteryisinstalledonthebatterymounttray securely.
Installthecoverandtightenthescrew.
NOTE:
Recommendedbattery:12V18AH.
OPERATION
NOTE:
The generator has been shipped withoutengineoil. Fill with oil or it
willnotstart.
Donottiltthegeneratorwhenaddingengineoil.Thiscouldresultin
overfillinganddamagetotheengine.
STARTING THE ENGINE
NOTE:
Beforestartingtheengine,donotconnecttheelectricapparatus.
A Electric start
1. Turnthefuelcock levertotheONposition.
2. PulloutchokerodtotheCHOKEposition.
3. TurntheengineswitchtotheSTARTposition.
CHOKE ROD
CHOKE
ON
START
ENGINE
SWITCH
7

4. TurntheengineswitchtotheRUNposition.
5. PushchokerodtotheRUNposition.
6. Warmuptheenginewithoutaloadforafewminutes.
B Remotestart
1. Please make sure the fuel shutoff valve to the ON position, the
choke rod to the RUN position, the engine switch to the RUN
position.
2. Pressthe buttonontheremotecontrol(keyfob)twice.
3. Pleasewait10secondsandrepeatagainifitcouldn’tstart.
4. Warmuptheenginewithoutaloadforafewminutes.
C ATS start
Pleasemakesurethefuel valve to the ON position,the choke lever
attheRUNposition,theengineswitchtotheRUNposition.
Connect the communication wire between the generator and ATS
unit
ConnectATSMAINSPOWERtotheelectricsupply grid
ConnectATSGENERATORPOWERtothegeneratorACoutput
ConnecthomeappliancestoATSOUTPUT
SwitchATSat thepositionof AUTO,whentheelectricsupplystops,
the generator would automatically started to power the home
appliances, when the electric supply goes normal, the generator
would stop automatically and the electric supply would power the
home appliances.
CAUTION:
Make surethereareenoughfuelinsidethe generator tank.
Make sure generator battery fully be charged and at least charged
eachtwomonths
CHOKE ROD
RUN
RUN
ENGINE
SWITCH
RUN
ENGINE
SWITCH
AUTOOFF TEST
MAINS
POWER
OUTPUT
GENERATOR
POWER
ATS
8

USINGELECTRICPOWER
1. AC APPLICATION
(a) Check theACpilotlampforpropervoltage.
(b) Turn off the switch(es) of the electrical appliance(s) before
connectingtothegenerator.
(c) Inserttheplug(s)oftheelectricalappliance(s)intothereceptacle.
CAUTION:
Besuretheelectricapparatusisturned offbeforepluggingin.
Besurethetotalloadis withingeneratorratedoutput.
Besurethesocketloadcurrentiswithinsocketratedcurrent.
The economy control switch must be turned to OFF when using
electric devices that require a large starting current, such as a
compressororasubmergiblepump.
2
．
OVERLOADINDICATORLIGHT
The overload indicator light comes on when an overload of a connected
electricaldeviceis detected,theinverter unitoverheats, ortheACoutput
voltagerises.Theelectronicbreakerwill thenactivate,stoppingpowerto
the generation in order to protect the generator and any connected
electric devices. The overload indicator light (red) will turn on, then the
generatorwillstopoutput.Ifsopleasefollowthefollowingsteps:
(a) Turnoffany connectedelectricdevices
(b) Reduce the total wattage of connected electric devices within the
application range.
(c) Check for blockages in the cooling air inlet and around the control
unit. Ifany blockages arefound,remove.
(d) Afterchecking,push outputreset.
CAUTION:
The generatorAC outputautomaticallyresetswhentheengineisstoppedandthenrestarted.
The overload indicator light may come on for a few seconds at first when using electric devices that require a large
startingcurrent, suchasa compressoror asubmergiblepump.However,this isnot amalfunction.
OFF
ECON. SW
RESET
9

3. DCAPPLICATION(option)
This usageisapplicable to12V batterychargingonly.
(a) Charginginstructionfor battery
Disconnecttheleadsforthe battery.
Make thebatteryfluid fillercaploose fully.
Filldistilledwaterto theupperlimit,ifthebatteryfluidis lowlevel.
Measure the specific gravity for the battery fluid by using the
hydrometer, and calculate the charging time in according with the
tableshownon rightside.
The specific gravity for the fully charged batteryshall be within 1.26
to1.28. It isrecommendedtoconfirmeveryanhour.
(b) Connect between the DC output socket and the battery terminals
using the charging leads. The leads shall be connected making
sureofthe(+)and(-)polarity.
(c) The DC circuit protector is to be set to ON after confirming the
connection,iftheprotectorisinOFFposition.
CAUTION:
Be sure the economy controlswitch is turnedoff while charging the
battery.
3
2
1
CSpecific gravity 20¡ã
3. 47AH 20HR
2. 35AH 20HR
1. 30AH 20HR
Battery capacity
chargong time Hr810
4620
1.06
1.14
1.10
1.22
1.18
1.26
1.30
Aim for specific gravity and charging time
10

STOPPINGTHE ENGINE
1. Turn off the power switchof the electric apparatus or disconnect any
electricdevices.
2. TurntheengineswitchtoSTOP position.
Clickremoteswitchtothe position.
3. Turnthefuelcock levertoOFF.
.
STOP
ENGINE
SWITCH
OFF
11

PERIODIC MAINTENANCE
MAINTENANCE CHART
Item Remarks
Pre-operation
check
(daily)
Initial
1months
or20Hr
Every
3months
or50Hr
Every
6months
or100Hr
Every
12months
or300Hr
Spark
Plug
Check condition adjust gap and
clean.Replaceifnecessary.

Engine
Oil
Checkoillevel

Replace
 
Oilfilter
Cleanoilfilter

AirFilter
Clean.Replaceifnecessary.

FuelFilter Clean fuel cock filter. Replace if
necessary

Choke Checkchokeoperation 
Valve
Clearance
Check and adjust when engine
iscold.

FuelLine Check fuel hose for crack or
damage.Replaceifnecessary.

Exhaust
System Check for leakage. Retighten or
replacegasketifnecessary

Checkmufflerscreen.
Clean/ replaceifnecessary.

Carburetor
Checkchokeoperation

Cooling
system
Checkfandamage. 
Starting
system
Checkrecoilstarteroperation. 
Idlespeed
Checkandadjustengineidlespeed

Fittings/
Fasteners
Check all fittings and fasteners
correctif necessary.

Crankcase
breather
Checkbreatherhoseforcracksor
damage.Replaceifnecessary

Generator Checkthepilotlightcomeson 
Regularmaintenanceismostimportantforthebestperformanceandsafe operation.
12

ENGINEOIL REPLACEMENT
1. Place the machine on a level surface and warm up the engine for
several minutes. Then stop the engine and turn the fuel cock knob
toOFF.Turnthefuel tankcapairventknobclockwise.
2. Loosenthescrewandremovethecover.
3. Removetheoil fillercap
4. Place an oil pan under the engine. Tilt the generator to drain the oil
completely
5. Replacethegenerator onalevelsurface.
6. Addengineoil totheupperlevel.
7. Installthe oilfillercap
8. Installthecoverandtighten thescrew
Recommendedengineoil:(seepage17)
APIService SJ
CAUTION:
Besurenoforeignmaterial entersthecrankcase.
Donot tiltthe generatorwhen adding engineoil. Thiscouldresultin
overfillingand damagetothe engine
Cleantheoilfiltereveryother100hr.
AIRFILTER
Maintaining an air cleaner in proper condition is very important. Dirt
induced through improperly installed, improperly serviced, or inadequate
elements damages and wears out engines. Keep the element always
clean.
1. Removethecover.
2. Removetheair filtercover andelement.
3. Wash theelementinsolventanddry.
4. Oil the element and squeeze out excess oil. The element should be
wetbut notdripping.
5. Inserttheelementintotheairfilter.
6. Installthecover
UPPER
LEVEL
13

CAUTION:
The engine should never run without the element; excessive piston
and/orcylinderwearmay result.
CLEANINGANDADJUSTINGSPARKPLUG
1. Removethecover.
2. Checkfordiscolorationandremovethecarbon.
3. Check thesparkplugtypeand gap.
4. Installthe sparkplug.
5. Installthe cover
FUELTANKFILTER
1. Removethe fueltankcapand filter.
2. Clean thefilterwithsolvent.Ifdamaged, replace.
3. Wipethe filterandinsertit.
WARNING
Besurethetank capis tightenedsecurely.
MUFFLERSCREEN
WARNING
The engine and muffler will be very hot after the engine has been
run.
Avoid touching the engine and muffler while they are still hot with
anypartofyourbody orclothingduringinspection orrepair.
1. Removethecover.
2. Removethemufflerscreen.
Standardelectrodecolor:TanColor
StandardSparkPlug:F6RTC(TOUCH)
SparkPlugGap:0.6-0.7mm(0.024-0.028in)
14

3. Use the flathead screw driver to pry the spark arrester out from the
muffler
4. Remove the carbon deposits on the muffler screen and spark
arresterusinga wirebrush.
5. Installthemufflerscreen.
6. Installthecover
TROUBLESHOOTING
Enginewon’tstart
1. Fuelsystems
Nofuelsuppliedtocombustionchamber.
Nofuel intank….Supplyfuel.
Fuelintank….FueltankcapairventknobtoON,fuelcockknobtoON.
Cloggedfuelline….Cleanfuelline.
Cloggedcarburetor….Cleancarburetor.
2．Engine oilsystem
Insufficient
Oillevelis low….Add engineoil.
3. Electricalsystems
Poorspark
Sparkplug dirtywithcarbonorwet….Removecarbonorwipesparkplugdry.
Faultyignitionsystem….Consultdealer.
4. Compressioninsufficient
Worn outpistonandcylinder….Consultdealer.
Generatorwon’t producepower
Safetydevice(AC)toOFF …Stoptheengine,thenrestart.
Safetydevice(DC)toOFF…Presstoresetthe DCprotector
15

STORAGE
Longtermstorageofyourmachinewill requiresome preventiveprocedurestoguardagainstdeterioration.
DRAINTHEFUEL
1. Removethefueltankcap,drainthefuel fromthefueltank
2. Removethecover,drainfuelfromthecarburetor bylooseningthedrainscrew.
ENGINE
1. Remove the spark plug, pour in about one tablespoon of SAE 10W30 or 20W40 motor oil into the spark plug hole
andreinstallthesparkplug.
2. Use therecoilstarter toturnthe engineover several times(withignitionoff).
3. Pulltherecoilstarter untilyoufeel compression.
4. Stoppulling.
5. Cleanexteriorofthegeneratorandapplyarustinhibitor.
6. Storethegeneratorinadry,well-ventilatedplace,withthecoverplaceoverit.
7. The generatormustremaininaverticalposition.
16

SPECIFICATION
MODEL
HY6500SEi
GENERATOR
Type
Inverter Generator
AC Voltage
230V,240V
Frequency
50Hz
Max. Output
6.5 kW
Rated Output
6.0 kW
Power Factor
1.0
DC Output
12V / 5.0A 5V/3.1A
ENGINE
Model
IC188F-1
Type
Air-cooled, 4 cycle, OHV, Gasoline Engine
Bore
×
Stroke mm
×
mm
88
×
64
Displacement
389cc
Max. Output
7.5kW / 3600rpm
Fuel
Regular Automobile Gasoline
Fuel tank Capacity
18.5liters
Rated Continuous Operation
4h30min
（
100% Load
）
Lubricatingoil
SAE 10W30
Lubricating oil Capacity
1.1 liter
Starting System
Electric Starter / Remote starter / ATS
Ignition system
C.D.I.
Spark Plug: Type
F6RTC
DIMENSION
Net dimension L
×
W
×
H
750
×
537
×
630
Overall dimension L
×
W
×
H
825
×
615
×
700
Net Weight
89 kg
Dry Weight
94 kg
Specifications subject to change without prior notice.
17

WIRINGDIAGRAM
Y/G
R
BL
AC OUTPUT
BL
BL
BL
BL
BL
BL
W
W
INVERTER
UNIT
R
PI
BL
BR
GR
P
W
O
R
R
SUB
WINDING
MAIN
WINDING
M
Y
O PI Bu
IGNITION
WINDING
OIL SENSOR
DC
WINDING
DC
WINDING
Bu
Bu
Bu
Bu
SPARK PLUG
SPRING WINDING
BATTERY
START MOTOR
12
3
45
CONTROL PANEL BLOCK
GENERATOR BLOCK
ENGINE BLOCK
ELE VALVE
ELECTRIC MAGNET
ELECTRIC LOCK
GROUND
TERMINAL
BL Bu BL/W W G
IGNITION
CONTROLLER
ECON. SWITCH
STEPPER MOTOR ASSY.
GRAY
BLACK/WHITE
PI Gr PINK
BL/W
ORANGE
YELLOW O
Y
BL
Bu BLACK BLUE BROWN
RED
Br
R
WWHITE
GGREEN
PPURPLE
W
BL P
W
IGNITION COIL
BL O
RY/G
RBL
P
W
Gr
R
BL
Bu
BL
FUSE 5A
O Y W R BL
O
R
Y
W
BL
Bu
R
W
REMOTE+ATS
UNIT
RECTIFIER
DC 12V OUTPUT
Bu
Bu
Bu
Bu
Bu
BL
FUSE 15A
R
DC PROTECTOR 6A
YELLOW/GREENY/G
DC5V OUTPUT
Bu OUTPUT RESET
U-I-P-Hz-T
R
Y/G
PROTECTOR
16A PROTECTOR 16A
WGr
12
3
ATS RECEPTACLE
R
Y/G
O
18

Licensed by Hyundai Corporation, Korea
Imported by:
GRV POWER PRODUCTS, S.L.
Av. Àlguema, 8A
17771 Santa Llogaia d’Àlguema (Girona)
T: ([phone]
www.grvpower.com