Hyundai power products HY6500SEi User manual

INVERTER GENERATOR
HY6500SEi
Instruction Manual

Introduction
Thank You For Purchasing Your HYUNDAI Product
We work very hard to give all of our customers the best possible service. If you have any
problems, before leaving negative feedback, please contact us to give us a chance to resolve
the issue. We would be delighted if you left us positive feedback! Thank you for purchasing this
product.
Important!
This manual has been produced by Hyundai Power Products and should be kept with the
product. Please read and understand these instructions before you use your product. Failure to
do this may result in personal injury or damage to the product.
The safety precautions and warnings are to ensure your safety and protect you from harm or
damage to the product.
The information contained in this manual was accurate at the time of production, however
HYUNDAI Power Products may make modifications to the product without notification.
WARNING : READ THE INSTRUCTION BOOKLET THOROUGHLY BEFORE
USING THE MACHINE. Keep for future reference and pass it on if the machine is
loaned or sold to another user.
!

Contents
Safety Information.....................................4-15
Symbols On The Machine......................4
Intended Use..........................................5
Understand Your Machine.....................6
Personal Safety...................................6-7
Inspect Your Machine............................7
Work Area..............................................8
During Use.............................................8
Engine Safety.........................................9
Carbon Monoxide.................................10
Electrical Safety....................................11
Batteries...............................................11
Vibrations.............................................12
Noise.....................................................12
Personal Protective Equipment............13
Fuel Safety......................................14-15
Features....................................................16-21
Wiring Diagram.....................................22
Unboxing..............................................23
Pre-Operation Checks.............................24-26
Check Engine Fuel...............................24
Check Engine Oil..................................25
Ground (Earth)......................................26
Connect Battery...................................26
Before Each Use...........................................27
Operation..................................................28-33
Starting The Engine.........................28-29
Using Electric Power.......................30-32
Stopping The Engine............................33
Maintenance.............................................34-41
Maintenance Safety..............................34
Cleaning................................................35
Transportation......................................35
Maintenance Chart...............................36
Engine Oil Replacement.......................37
Air Filter................................................38
Cleaning And Adjusting Spark Plug.....39
Fuel Tank Filter.....................................40
Muffler Screen......................................41
Storage......................................................42-43
Troubleshooting............................................44
Technical Data.........................................45-46
Specification.........................................45
Spare Parts...........................................46
Declaration Of Conformity...........................47
Recycling And Disposal................................48
Notes.........................................................49-51
Our Product Range.......................................52
Useful Information.........................................53
Contact Us.....................................................54
Product Information......................................55

19
4
Safety Information
Symbols On The Machine
We have provided safety messages in this manual and on the machine. This information alerts
you to potential hazards that could hurt you or others. Please read these messages carefully.
However, we may not have listed all of the possible hazards, you must also use your own
judgment.
IMPORTANT
Please read this instruction manual carefully, especially the safety
warnings marked with the symbol. Read and understand
operator’s manual before using the machine. Failure to follow
instructions could result in death or serious injury.
CE SYMBOL
This product complies with the applicable European directives and an evaluation
method of conformity for these directives was done.
CARBON MONOXIDE
Never operate the engine indoor or in areas with
poor ventilation. The exhaust gas from the engine
contains carbon monoxide.
DANGER
Hot surfaces. Keep away from exhaust.
DANGER
Risk of electric shock.
Earthing point.
DANGER
Do nor back feed into the mains supply.

5
Safety Information
The HY6500SEi is a petrol powered inverter generator from HYUNDAI. The HY6500SEi is
powered by a 389cc 4-stroke OHV petrol engine.
The generator is manufactured according to the latest safety requirements. Every precaution is
only effective when it is followed exactly.
User Types
This machine is intended for use by consumers, i.e. non professional operators. The machine is
intended for “DIY” and domestic use only.
Improper Use
Examples of improper use may include, but are not limited to:
- use in a marine environment
- use as permanent sole source of power
Intended Use
For full specification, go to page 45 or visit www.hyundaipowerproducts.co.uk

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6
Safety Information
Personal Safety
!
• WARNING! Never allow children or people unfamiliar with these instructions to use the
product. Local regulations can restrict the minimum age of the operator.
• Keep children, pets, and other people not using the unit away from the work area. Be alert and
shut off the unit if anyone enters work area. Keep children under the watchful care of a
responsible adult.
• Stay alert, watch what you are doing and use common sense when operating the machine.
Never operate the machine when unwell or tired, or if you have taken alcohol, medicine, drugs or
any substances which may slow your reflexes and compromise judgment. A moment of
inattention while operating the machine may result in serious personal injury.
• Appropriate Personal Protective Equipment (PPE), MUST be worn at all times when operating
or repairing the machine. Always wear anti-slip and resistant work footwear and long trousers
while using the machine. Do not use the machine when barefoot, wearing sandals or similar
lightweight footwear. Do not wear chains, bracelets or clothing that is loose fitting or hanging
ties or cords. Tie long hair back. Always wear protective earplugs. Loose clothes, jewellery, or
long hair can be caught in moving parts. Protect eyes, face, and head from objects that may be
thrown from the unit. Always wear safety goggles or safety glasses with side shields when
operating.
Understand Your Machine
•WARNING! You must read these instructions carefully before operating the machine. Make
sure that you are familiar with the controls and properly operate the machine. You must learn how
to stop the machine quickly. If you do not follow the warnings and instructions, it may result in fire
and/or serious injury. Make sure to save all warnings and instructions for future reference.
• Read this manual and labels affixed to the machine to understand its limitations and potential
hazards.
• Be thoroughly familiar with the controls and their proper operation. Know how to stop the
machine and disengage the controls quickly.
• If the unit is to be used by someone other than original purchaser, or is to be loaned, rented, or
sold, always provide this manual and any needed safety training before operation. The user can
prevent and is responsible for accidents or injuries that may occur to themselves, to other
people, or to property.
• Do not force the machine beyond its limits. Use the correct machine for your application.
• Know how to stop the machine quickly in case of emergency. Understand the use of all
controls.
• ALL MAINTENANCE other than that listed in this manual, should be carried out by
professionally trained and certified personnel.
!

7
Safety Information
• Always keep hands and feet away from all pinch points.
• Do not touch parts that might be hot from operation. Allow parts to cool before attempting to
maintain, adjust, or service.
• Never place any part of your body where it would be in danger if movement should occur
during assembly, installation, and operation, maintenance, repairing or moving.
• Keep in mind that the operator or user is responsible for accidents, hazards or unexpected
events involving the machine that occur to other people or their property. It is the responsibility of
the user to assess the potential risk of the area where work is being carried out. The operator or
user must take all necessary precautions to ensure their own safety and that of others, especially
on slopes or rough, slippery and unstable ground.
Inspect Your Machine
• Check your machine before starting it. Keep guards in place and in working order. Make
sure all nuts, bolts, etc., are securely tightened.
• You must check the general condition of the machine before use.
• Never operate the machine when it is in need of repair or is in poor mechanical condition.
Replace damaged, missing, or failed parts before using it. Check for fuel leaks. Keep the machine
in safe working condition.
• Do not use the machine if the engine’s switch does not turn off the engine when running. Any
petrol powered machine that can’t be controlled with the engine switch is dangerous and must
be replaced.
• If the machine should start to vibrate abnormally, stop the engine and check immediately for the
cause. Vibration is generally a warning sign of trouble.
• Avoid accidental starting. Be sure the engine’s switch is off before transporting the machine or
performing any maintenance or service on the unit. Transporting or performing maintenance or
service on a machine with its switch on invites accidents.
• Do not tamper with or disable safety systems. Only use manufacturer-recommended
attachments.
• Before using, always visually inspect to see that the tools are not worn out or damaged.
Replace worn out or damaged elements and bolts.
• Keep all nuts, bolts and screws tight to ensure the equipment is in safe working condition.
• Keep the machine in good operating condition. Operating the machine in poor or questionable
condition could result in serious injury.
• Be sure all safety devices are in working order and warning labels are in place. These items are
installed for your safety.
!

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8
Safety Information
Work Area
•You must only work in daylight or with good artificial light in good visibility conditions. Keep
people, children and animals away from the working area.
• Operate on flat, level ground.
• Never park the machine in a place with unstable ground which could give way.
• You must be careful near ravines, ditches or embankments.
• Do not work in the rain or when there is a thunderstorm or lightning risk. If there is bad weather
conditions, do not use the machine.
!
During Use
• WARNING! If something breaks or an accident happens whilst working, you must turn off the
engine immediately and move the machine away to prevent further damage. If an accident
happens with injuries or third parties are injured, carry out the first aid measures most suitable
for the situation immediately and contact the medical authorities for any necessary health care.
Carefully remove any debris that might cause damage or harm persons or animals should it not
be seen.
• Never attempt to move the machine in any way other than intended for normal use while the
engine is running.
• Place the machine in a place where pedestrians or children are not likely to touch the machine.
• Avoid placing any flammable materials near the exhaust outlet during operation.
• Keep the machine at least 1m (3 ft) from buildings or other equipment, or the engine may
overheat.
• Avoid operating the engine with a dust cover.
• Put the machine on the flat ground, for the machine eliminating heat freely.
• Never touch the machine with wet hands or electrical shock will occur.
• Be sure to ground (earth) the generator.
• Do not use in a vehicle.
!

9
Safety Information
Engine Safety
• This machine is equipped with an internal combustion engine. Do not use on, or near,
forest-covered or brush-covered land unless the exhaust system is equipped with a spark
arrester meeting applicable local, state, or federal laws.
• A spark arrester, if used, must be maintained in effective working order by the operator.
• Never start or run the engine inside a closed area. The exhaust fumes are dangerous,
containing carbon monoxide, an odourless and deadly gas. Operate this unit only in a
well-ventilated outdoor area. (See carbon monoxide safety).
• Do not tamper with the engine in an effort to get it to run at higher speeds. The maximum
engine speed is preset by the manufacturer and is within safety limits.
• Keep a fire extinguisher on hand when operating this machine in dry areas as a precautionary
measure.
• Never leave the operating position when the engine is running.
• The engine parts get very hot when running, do not touch. Danger of burns.
• Follow the instructions to ignite the engine carefully whilst keeping feet away from moving
parts.
• Never incline the machine during ignition. Ignite the machine on a flat surface without obstacles
or high grass.
• Do not over-rev the engine or change the engine settings.
• Never pick up or carry the machine while the engine is running.
• Stop the engine whenever you leave the machine, or before refuelling, when cleaning or while
maintaining.
• Reduce the throttle setting during engine shut down and, if the engine is provided with a
shut-off valve, turn the fuel off at the conclusion of working.
• Do not tilt the machine when starting the engine.
!

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10
Safety Information
Carbon Monoxide
!
CARBON MONOXIDE IS A COLOURLESS, ODOURLESS GAS. INHALING THIS GAS CAN
CAUSE DEATH OR SERIOUS LONG-TERM HEALTH PROBLEMS SUCH AS BRAIN DAMAGE.
Never operate the engine in a confined space where dangerous carbon monoxide fumes can
develop. All ignition operations have to be effected in an open or well-ventilated area. Always
remember that exhaust fumes are toxic.
The symptoms of carbon monoxide poisoning can include but are not limited to the following;
Headaches, dizziness, nausea, breathlessness, collapsing or loss of consciousness.
Carbon monoxide poisoning symptoms are similar to flu, food poisoning, viral infections and
simply tiredness. It is quite common for people to mistake this very dangerous poisoning for
something else.
To avoid carbon monoxide poisoning DO NOT use Petrol/Diesel powered equipment inside any
of the following; Home, garage, tent, camper van, mobile home, caravan or boat. DO NOT use
in an enclosed area or moving vehicle. This is not exhaustive and if you are in any doubt contact
your dealer.
If you think you have or someone around you has been affected by carbon monoxide poisoning;
Get them fresh air immediately, by leaving the affected area or by opening doors and windows. If
safe and practical to do so make sure that the machine is turned off. DO NOT enter a room you
suspect of having carbon monoxide present – instead call the emergency services.
Contact a Doctor immediately or go to Hospital – let them know that you suspect carbon
monoxide poisoning.
!
Engine exhaust fumes contain Carbon Monoxide. This is a poisonous gas and can kill in
minutes. NEVER use inside a building or in an area with poor ventilation. NEVER use inside
a confined space, such as but not limited to a house, garage, vehicle, boat or tent. ONLY
use outside and far away from windows, doors and vents.
DANGER!

11
Safety Information
Electrical Safety (Where Applicable)
!
ELECTRICITY CAN KILL - NEVER WORK ON LIVE/ENERGISED EQUIPMENT.
DANGER!
• Prior to carrying out any maintenance work you MUST identify electrical isolation methods and
isolate all electrical supplies.
• Prior to use and with all electrical supplies isolated, you MUST check all electrical cables, plugs
and connectors for the following;
- Are intact and have no signs of damage, to include but not limited to bare wires, chaffing, cuts
and loose wiring.
- If there are any signs of damage, the damaged item MUST be taken out of service until the
damage has been repaired by an electrically competent person.
- All trailing cables should be routed so as not to cause any kind of trip hazard.
- NEVER work on or near electricity with wet hands, wet clothing and wet gloves.
Batteries (Where Present)
Batteries present a risk if they become damaged by the possible leaking of electrolyte. This
electrolyte is an acid and can cause serious burn injuries. Care should be taken when working on
or near them. NOTE the electrolyte may be in a liquid or gel form.
Should you come in to contact with electrolyte you should;
• Remove all clothing contaminated with
electrolyte. If you cannot remove then saturate them in water.
• Get medical assistance as soon as possible.
You must advise the medical staff of the type of acid.
• Lead/acid battery = dilute sulphuric acid.
• Nickel/cadmium = potassium hydroxide alkali electrolyte.
• Use fresh running water to wash off excess electrolyte, continue this until medical assistance
arrives. Make sure that you do not wash the electrolyte to another part of your body or face.
• If electrolyte comes in to contact with Eyes the electrolyte needs to be immediately washed
away with large amounts of water. Make sure that you do not wash the electrolyte to another part
of your face or body.
• Gasses from charging batteries are highly flammable and great care should be taken to charge
in well ventilated areas.
!
• There is an explosion risk if the battery terminals are short circuited, when
connecting/disconnecting ALWAYS exercise great care so that the terminals or battery
leads are NOT allowed to touch and cause a spark. ALWAYS use suitable insulated tools.

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12
Safety Information
• Prolonged use of hand held (operated) machines will cause the user to feel the effects of/from
vibrations. These vibrations can lead to white finger (Raynaud’s phenomenon) or carpal tunnel
syndrome. This condition reduces the ability of the hand to feel and regulate temperature,
causing numbness and heat sensations and may cause nerve damage and circulatory tissue
death.
• Not all factors that lead to white finger disease are known, but cold weather, smoking and other
diseases that affect blood vessels and blood circulation as well as large and long-lasting impact
of shocks are considered factors in the formation of white finger. Note the following to reduce the
risk of white finger and carpal tunnel syndrome;
• Wear gloves and keep your hands warm.
• Take regular breaks.
• All of the above precautions may help reduce the risk of white finger disease but not rule out
the carpal tunnel syndrome. Long-term and regular users are therefore recommended to observe
the condition of your hands and fingers. Seek medical attention immediately if any of the above
symptoms should occur.
Vibrations (Where Applicable)
!
• The operating noise of the machine can damage your hearing. When wearing protection such
as earplugs or ear defenders to protect your hearing. Long-term and regular users are advised to
have hearing checked regularly. Be especially vigilant and cautious when wearing ear protection
because your ability to hear alarm warnings will be reduced.
• Noise emissions for this equipment is unavoidable. Carry out noisy work at approved times and
for certain periods. Limit the working time to a minimum. For your personal protection and
protection of people working nearby it is also advisable for them to wear hearing protection.
• See Certificate of Conformity section for Outdoor Noise declaration of conformity.
Noise (Where Applicable)
!

13
Safety Information
Personal Protective Equipment
!
HAND PROTECTION MUST BE WORN
Protective electrically non-conductive gloves are highly recommended when working.
HEARING PROTECTION MUST BE WORN
Suitable safety hearing protection is recommended.
EYE PROTECTION MUST BE WORN
Always wear safety glasses/goggles and/or face shields. Everyday eyeglasses have
only impact resistant lenses; they are not safety glasses/goggles.
FOOT PROTECTION MUST BE WORN
Non-skid heavy duty footwear are highly recommended when working.
PROTECTIVE CLOTHING MUST BE WORN
Do not wear loose clothing, gloves, scarfs, neckties or jewellery
(rings, wrist watches), which can be caught in moving parts.
HEAD PROTECTION MUST BE WORN
Wear a safety helmet with a safety visor.
FACE SHIELD MUST BE WORN
Wear a face shield to protect your face.
RESPIRATOR MUST BE WORN
Wear a respirator.
Appropriate Personal Protective Equipment (PPE), MUST be worn at all times when
operating or repairing the machine. No protective equipment can ensure 100%
protection.
When selecting PPE, make sure it’s CE marked and it suits the user in terms of size, fit, etc. If
more than one item of PPE is worn at the same time, make sure they can be used together, e.g.
wearing safety glasses may disturb the seal of a respirator, causing air leaks.

19
14
Safety Information
Spilled Fuel
• If you have spilled fuel, make sure you do not attempt to ignite the engine but move the
machine away from the area of spilled fuel and avoid creating any source of ignition until the fuel
has evaporated and fuel vapours have dissipated.
• When fuel is spilled on yourself or your clothes, wash your skin and change clothes
immediately.
• ALWAYS clean up spills promptly using absorbent granules and a lidded bin.
Fuel Safety
!
CAUTION! ALL FUELS ARE HIGHLY FLAMMABLE AND PETROL VAPOUR IS
EXPLOSIVE. TAKE EXTREME CARE WHEN HANDLING FUEL. KEEP FUEL OUT OF
REACH OF CHILDREN.
General Safety
• Do not smoke each time fuel is handled.
• ALWAYS avoid inhaling fumes.
• ALWAYS carry fuel in the correct and clearly marked container.
• ALWAYS wear correct, suitable and fit for purpose Personal Protective Equipment (PPE),
suggested items are but not limited to safety gloves and overalls.
• To avoid sparking or arcing, keep grounded conductive objects – such as tools – away from
exposed, live electrical parts and connections. These events could ignite fumes or vapours.
• Do not operate the machine with known leaks in the fuel system.
• Fire hazard - keep fuel away from all sources of ignition for example heaters, lamps, sparks
from grinding or welding.
• DO NOT carry out hot work on tanks that have contained fuel.
• ALWAYS keep the work area tidy.
• ALWAYS dispose of waste fuels correctly.
• Serious personal injury can occur when petrol is spilled on yourself or your clothes. Rinse your
skin and change your clothes immediately.
General Safety

15
Safety Information
• ALWAYS fuel and de-fuel in a well ventilated area outside of buildings. Use a funnel to add fuel,
only outdoors. Do not smoke during this and each time fuel is handled.
• Add fuel before igniting the engine, never remove the fuel tank cap or add fuel whilst the engine
is running or when it is hot.
• When de-fuelling ALWAYS use a proper fuel retriever.
• Never overfill the fuel tank. Engine heat can cause fuel to expand, never fill the tank to more
than 1/2” below the bottom of the filler neck. This will provide space for fuel expansion.
• When refilling or draining the fuel tank, use an approved fuel storage container while in a clean,
well-ventilated outdoor area. While adding fuel or operating the unit, do not smoke, and stay
away from sparks, open flames, or other sources of ignition near the area of operation.
• Always stop the engine and allow it to cool before filling the fuel tank. Never remove the cap of
the fuel tank or add fuel while the engine is running or when the engine is hot.
• Loosen the fuel tank cap slowly to relieve any pressure in the tank.
• ALWAYS keep the handles dry, clean and free of oil and fuel.
• After fuelling, ensure to tighten the cap securely.
• Never use the lock-function when filling with fuel.
Fuelling / De-Fuelling
• Store fuel in containers specifically designed and approved for fuel storage.
• Store fuel in a cool, well-ventilated area, safely away from sparks, open flames, or other
sources of ignition.
• Never store fuel – or a machine with fuel in the tank – inside a building where fumes may reach
a spark, open flame, or any other source of ignition (such as a water heater, furnace, or clothes
dryer). Allow the engine to cool before storing in any enclosure.
• Replace all fuel tank and container caps securely and wipe up spilled fuel. Never operate the
unit without the fuel cap securely in place.
Storage

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16
Features
HY6500SEi Features
1615
26
25
24 2123 22
17
20
1814
19
27
2346
5 7
131211
108
1
9
1 2 3 4 5 6 7
8910 11 12 13
14 15 16
17
1819
20
21
22
23
24

17
Features
Spark Plug
1
Fuel Tank
2
Engine Switch
15
Muffler
7
Brake Lever
10
Air Filter
9
Battery
8
Wheel
11
HY6500SEi Features
Carrying Handle
Fuel Level Gauge
6
5
Fuel Tank Cap
Oil Filler Cap
12
3
Oil Drain Plug
13
Fuel Tap
14
Fuel Filter
4
Economy Control Switch
23
Remote Control
24
DC 12V Receptacle
20
Data Display Instrument
16
AC Receptacle
18
Ground (Earth) Terminal
17
USB Output
19
Output Reset
22
DC Protector
21

19
4
Features
Oil Warning System
When the oil level falls below the lower level, the engine stops automatically. Unless you refill with
oil, the engine will not start again. Check oil level daily to ensure oil level is to the upper mark on
the dipstick.
Engine Switch
The engine switch controls the ignition system.
RUN
The engine can be started.
1
STOP
Ignition circuit is switched off. The engine will not run.
2
START
The starter motor starts the engine.
3
Economy Control Switch
When the economy control switch is turned ON, the engine speed matches the load. The results
are better fuel economy and reduced noise.
STOP
RUN
START
ENGINE
SWITCH
ON
OFF
ECON. SW
18

19
Features
DC Overload Breaker
The DC overload breaker turns off automatically when the load exceeds the generator rated
output.
CAUTION
!
Reduce the load to within specified generator rated output if the DC overload breaker is off.
AC Overload Breaker
If overloaded the breaker button will pop out. Push back in to reconnect AC output power.
NOTE
!
Please reduce the load of generator to ensure that the total load is within the rated power.
RESET

19
4
Features
Remote Control Switch
The remote control switch controls the ignition system.
Push to start.
Push to stop.
Brake Lever
The function of brake lever is preventing generator moving.
Release brake to move generator.
1
Push brake down when in use.
2
Fuel Tap
The fuel tap is used to supply fuel from the tank to the carburettor.
1
2
ON
OFF
20