Hyundai power products HG4000I-AR1 User manual

LOW VOLTAGE GENERATOR SET
HG4000I-AR1

Warning: Please read the manual carefully before using the unit!
1. SAFETY INSTRUCTIONS
Warning:
1. Caution! The exhaust gases are toxic. Do not operate the generator in a room
without ventilation!
2. Children must be protected by keeping them at a safe distance from the generator!
3. Refilling of the generators is not allowed during operation!
4. If the generator is installed in a closed room, the fire and explosion safety
regulations must be followed!
5. Do not connect to the domestic circuit!
6. Do not use in a humid environment!
7. Keep flammable materials away!
8. Filling up with fuel:
a) stop the engine;
b) do not smoke;
c) do not spill.
General safety instructions
•The operator must know the operating principles and structure of the generating set and the engine,
how to stop the engine in case of emergency and how to handle its control parts.
•Never allow children to use this appliance.
•Never allow people digesting these instructions to use this device. Local regulations may impose an
age restriction on the user.
•Do not use this appliance when people, especially children, or pets are nearby. Keep them out of
the work area.
•The operator or user is responsible for possible accidents or damage to other people and property.
•Do not wear loose clothing or jewellery, as they can be caught by the rotating machine.
•Use safety equipment. Wear protective items such as dust masks, non-slip safety shoes, hard hats or
hearing protection.
•Stay alert, watch what you are doing and use common sense when using the generator. Do not use it
when you are tired or under the influence of drugs, alcohol or medication.
•Install the generating set in a well ventilated area, keep at least 1.5 metres distance between the
generating set and the walls of the building or other equipment. Keep all flammable liquids and
gaseous materials away from the generating set.

•Do not run the generator in a closed or poorly ventilated area. The gases released by the engine
contain carbon monoxide, which is toxic and can cause unconsciousness or death.
•Run the generator set according to the power rating stated in the operating instructions. Avoid
running the generator set under overload or at excessive speed.
•The exhaust silencer of the generating set becomes extremely hot when the engine is running or
even for a while after it has stopped. Do not touch it, otherwise you may get burnt.
•Do not transport or store the generator until it has cooled down completely.
•Carry out maintenance periodically and solve any problems that occur in time. Do not run the
generator set until the fault has been rectified.
•As the generator set uses an air cooling system, it is necessary to regularly clean its components
such as the grilles, fan cover and fan to ensure cooling.
•Keep the fuel filter clean, change the engine oil periodically.
•Periodically check the installation, the connections and the tightness of the fasteners,
retighten if necessary.
•Clean the air filter components periodically, renewing the air filter as required.
•Switch off all connected electrical appliances before starting or stopping the engine of the
generating set.
•Before transporting the generator, the fuel tank must be emptied.
•Maintenance and repairs to the generator set must be carried out by a qualified technician from an
authorised service centre.
Warning: When starting your generator with the cord, beware of sudden changes in engine rotation! Risk of
injury! Never cover the generator when it is running. The circuit breaker mounted on the generator is
intended to prevent the risk of electric shock. If the circuit breaker is to be replaced by a new one, it must
correspond to the technical specifications of the generating set. Due to high mechanical stress, a flexible cable
with a strong rubber protection (according to IEC 245-4) or a similar cord should be used. If an extension cord
is used, the total length of the extension cord should not exceed 60m when the wire cross-section is 1.5mm2 ;
the length of the extension cord should not exceed 100m, when the wire cross-section is 2.5mm2.
Additional requirements for low power generators to be used by untrained persons.
•Protect children by keeping them at a safe distance from the generating set.
•Fuel is combustible and can be ignited easily. Do not refuel during operation. Do not refuel while
smoking or near open flames. Do not spill fuel.

•Parts of the engine are hot and can cause burns. Pay attention to the warnings on the generator set.
•Engine exhaust fumes are toxic. Do not operate the generator in unventilated rooms. When installed
in ventilated rooms, the requirements for fire and explosion protection must be observed.
•Before use, the generating set and its electrical equipment (including lines and plugs) should be
checked to ensure that they are not defective.
•Protection against electric shocks depends on circuit breakers specially adapted to the generator set. If
the circuit breakers need to be replaced, they should be replaced with a circuit breaker with identical
characteristics and performance.
•Due to high mechanical stress, only a strong rubber cable (according to IEC 60245-4) or equivalent
should be used.
•the user must comply with the electrical safety regulations applicable to the location where the units
are used.
generators are used
•the user must observe the requirements and precautions for replenishment according to the
protective measures in place at this facility and the applicable regulations.
•Generating sets should only be charged at their rated power under the rated ambient conditions.
•Before starting maintenance work, it must be ensured that an unintended start is not possible.
Safety instructions for filling up with fuel
•Fuel is extremely flammable and harmful.
•This generator only uses petrol, any other fuel than petrol would damage the engine.
•Do not overfill the tank to avoid overflowing. When a spill occurs, wipe it up completely
with a dry cloth before starting the engine.
•If you have swallowed fuel by mistake, inhaled fuel vapours or had fuel drops get into your
eyes, you should see a doctor immediately. If any fuel is spilled on your skin or clothing, you
will need to wash and change your clothes.
•Always stop the engine of the generating set when refuelling.

•Never fill up while smoking or near a flame.
•Be careful not to spill fuel on the engine and exhaust grille of the generator set when
refuelling.
•Keep fuel in a suitable container, clean and away from sources of ignition.
•Fill up with fuel in a safe place, open the fuel cap slowly to release the pressure that has built
up inside the tank. Wipe up any spilled fuel before starting the engine.
•To prevent fire, move the generator set at least 4 metres away from the fuel filling area.
•Check that the fuel cap is tight before starting.
•Do not keep petrol in the tank for a long time.
When using or transporting the generator set, make sure to hold the generator set
upright, otherwise fuel may leak from the carburettor or fuel tank.
Electrical safety
Check before each use that the load to be connected does not exceed the current
output of the generator set.
To avoid electric shock, the following instructions should be followed:
•Do not touch the generating set with wet hands.
•Do not run the generator set in rain or snow.
•Do not run the generator near water.
•Connect the generating set to earth. Use a sufficiently large conductor wire as a grounding
cable.
•Do not operate the generator set in parallel with another generator set.
•If extension cords are used, it must be ensured that they are large enough to carry the
current and that they are used correctly.
The connections of a generator, used as an auxiliary power supply, to
The electrical installation of a building must be carried out by a qualified electrician, and in
accordance with the provisions of all applicable laws and standards in the electrical field. Incorrect
connections will cause electrical current to flow back from the generator into the utility lines. Such
backflow can electrocute

workers of the public electricity company working on the network or other persons in contact
with the line during a power cut; furthermore, when the public electricity supply is restored, the
generator may explode, burn or generate fire in the building's electrical installation.
Before connecting electrical appliances to the generator set, it is necessary to check
whether their operating voltage and frequency specifications correspond to the technical
specifications of the generator set. Damage could occur if the connected device is not designed
to operate with a voltage tolerance of +/-10% or a frequency tolerance of +/-3% to those of the
generating set.
Environmental protection
•The exhaust silencer should be checked periodically (before doing so, switch off the generator
and let it cool down completely). A damaged muffler causes an increase in noise.
•Do not dispose of motor oil in the sewage system but deposit it in a collection point
provided for this purpose.
•The fuel for this machine is combustible and explosive. After the machine is shut down,
the additional fuel must be properly treated and local environmental requirements must
be met.
⚫To dispose of residual fluids, please proceed as follows:
▪Close the fuel tap
▪Empty the fuel from the fuel tank
▪Empty the fuel from the carburettor

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Symbols
The following symbols are used in this manual to help differentiate between types of information. The safety symbol is
used as a key word to alert you to potential hazards associated with the operation and ownership of electrical
equipment.
Observe all safety instructions to avoid or limit the risk of serious injury or death.
This is the safety alert symbol. It is used to alert you to the possibility of personal injury and property damage.
Follow all safety messages that follow this symbol to avoid possible injury or death or damage to property.
To reduce the risk of personal injury and property damage, the user must read and understand this manual before
using
this product.
It is not allowed to run the generator in a closed room, as the exhaust emissions can lead to coma or death of humans or
animals.
L\.. This symbol indicates that the surface is very hot and should not be touched
.
The engine and exhaust grille will become hot after the engine has been running for some time. When servicing or
repairing before they have cooled down completely, take care to avoid contact of your skin or clothing with the engine
and the exhaust grille.
Do not connect to the electricity system.
Do not dispose of old appliances with household waste.
(€This tool complies with European standards and directives
Guaranteed level of sound emission
Danger! Electric shock!
Exhaust emissions are harmful to the health of the body.
No open flames.
This symbol indicates the surface is very hot and should not be
touched
2
.

P , or pre1 , 10; nir Lm blockagB of steam in the fuel tank
OT turnfue l wind to DO NOT turn the fuel release to the OFF position
OFF pœitioll until engim has cooled for at least 15 miHtes. avant quel e moteur ait refroidi durant au moins15m inutes .
Top revent 11aporoI c k int ett fue l talllk, liOl
IJllsing a , generator indoors CAN KI Ll VOU I N MINUTES .
Generato:r e:i;haust com:ains carbon monoxide.
This is a tpoiso:n yau cannot sor smell.
Uli lisl!lr ,un. g ruhalti(è à r inooÜli'Ur P'EUT \/OIS li UER EN
QUELQ,UIES MINUTES.
This is a pol on that you cannot irolr n , i entlr.
The exhaust from the "EoE" generator gives off monoxide.
0 NLY use OUTSIDE and ar away
from windows, doors ,- and ve1n ts.
---t
NEVER use it in the house or garage,
even if the doors and windows are
open.
Use it UNl1 0! UEMENTÀ
OUTSIDE , away from the windows ,
doors and vents.

Generator
Fuel cap - Remove to add fuel.
Manual start - Used for
start the engine.
Power panel
Folding handle - Do not use the folding
handle to lift or lower the
Muffler
Handle Maintenance cover
Wheels
Battery access cover
carry the unit.
Parts included
Your HG4000i-AR1 power generator comes with
the following parts:
1.Battery charger in (2.1A and 1A ports) 12volts
2. Remote control
3. Oil funnel
4. Candle key
1
2
3
4

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CONTROLS AND FEATURES
Electrical panel
(1) Fuel tap (9) Oil level indicator light
(2) Starter
(3) Control switch for economy mode
(4) Grounding - consult an electrician for grounding
regulations.
Check
the oil level when this light comes on.
The engine will not operate if this light is on.
(10) Output indicator light - this light comes on
when the generator is overloaded and will shut down
(5)
(6)
(7)
(8)
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DC-12V output
Socket - 230 Volt AC 50 Hz, single phase .
Plug
- 230 Volt AC 50 Hz, single phase.
3-in-1 digital multimeter@n0
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ali ment ati on in the catches.
(11) AC light - stays ON during regular operation.
Turns OFF when the generator is overloaded.
( 12) Motor switch
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*Do not operate an appliance while it is plugged into the 12V DC outlet . Prolonged exposure to engine exhaust fumes can cause serious
injury or death. During charging, do not place the unit on the exhaust side of the generator. Extreme heat can cause damage to the unit
and a fire hazard.
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CONTROLS AND FEATURES
Power panel load management condition
This generator is equipped with a fil- f r e e remote
control system for starting and stopping.
The system consists of (4) main components:
1. Control Receiver Module (CRM)
2. Remote control without fil
3. Battery switch
4. Ignition switch
When the generator is first started with the remote
control, no voltage is supplied to the power panel for
about 15 seconds. This allows the engine to reach its
maximum speed before electrical loads are applied to
the generator.
When the generator is stopped with the remote control,
the supply voltage to the panel
The functions of the remote control are activated when: is switched off immediately. Then,
1. The ignition switch is in the "ON" position, AND
2. The battery switch is in the "ON" position. The
remote control functions are activated under one of the
conditions.
1- The ignition switch is defined in the position
"WALK
2- The battery switch is defined in the position
"WALK".
The remote control functions are disabled in any of the
following conditions.
To start the generator with remote control, press the
"Start" button on the remote control once. The engine
will attempt to start (6) times. The MRC controls the
automatic choke during each start attempt. To stop the
generator with the remote control, press the "STOP"
button on the remote control once.
Power consumption of the remote control
When the ignition switch is in the
"When the MRC is switched on, it is active and waiting
for a signal from the remote control. This function
requires power from the battery.
If the ignition switch is left in the
If the battery is left "ON" for long periods of time
(several weeks), the battery may be completely
discharged.
Move the ignition switch to the
The "OFF" position disables the remote functions,
but the MRC still draws about 2 mA from the battery.
To avoid draining the battery, press the battery switch
to the "OFF" position.
This action cuts off the power to the RCM and there is no
power consumption from the battery.
The engine will stop after about 5 seconds when the
"STOP" button is pressed on the remote control.
Switching off the power supply to the panel before the
engine stops protects the connected devices from
failure caused by a non-voltage of 50 Hz while waiting
for the generator t o stop. The start/stop voltage
delay during start and stop occurs only when the
remote control is used. There is no
no voltage delay when the electric start push
button or manual start is used .
Power panel load management condition
When push button or manual start is used, the
operator must ensure that all electrical loads
(appliances) are switched off during start-up and
shut-down. Damage to the generator or
connected appliances could be caused by
starting or stopping the generator while the
appliances are connected
and lit.

NOTE
If the battery cables are not visible after removing
the cover, please note that they would be glued to
the top of the battery and not visible to the naked
eye.
ASSEMBLY
Your generator requires assembly.
This unit is shipped from our factory without oil. It
must be supplied with oil and fuel before operation.
Remove the generator from the carton
1. Place the packing carton on a solid, flat surface.
2. Remove everything in the box except the
generator.
3. Using the carrying handles of the unit, carefully
remove the generator from the box. (It is
recommended that the unit be lifted by two people)
Connecting the battery
1.Using a screwdriver, remove the two service
screw covers (2) and the battery service cover
(A).
2. Once the screws have been removed, the rubber pull
tab on the cover can be removed to help loosen afin
the service cover. (A)
3. Remove the battery service cover. (A)
Battery connection condition
4. Cut the lock that binds the battery cables together.
5. Using a screwdriver, unscrew the battery bolt in the red
battery terminal, positive (+) side.
6. Connect the red, positive (+) terminal to the fi l of the
positive (+) terminal of the battery using the bolt.
7. Pull the battery cable connection and the battery
terminal.
8. Repeat steps 5-7 to connect the black, negative (-)
terminal to the fi l of the negative (-) battery post

OPERATION
Location of the generator
NEVER operate the generator in a dry environment.
a building, including garages, basements, wet rooms,
sheds, enclosures or compartments, including the
generator compartment o f a recreational vehicle.
Please check with your local authorities. In some areas,
generators must be registered with the local utility.
Generators used on construction sites may be subject
to additional rules and regulations. Generators should
always be placed on a flat, level surface (even when not
in use). Generators should be kept approximately 5 ft.
(1.5 m) from combustible materials. In addition to the
distance from combustible materials, the generators
must also be at least 3 ft. (91.4 cm) between all sides to
allow for proper cooling, maintenance and servicing.
Generators should never be started or operated in the
back of SUVs, campers, trailers, trucks (or otherwise),
under stairs, next to
Do not place the generators in walls or buildings, or
in any other location that does not allow for
adequate cooling. DO NOT block the generators
during operation. Allow generators to cool down
properly before transporting or storing. Place the
generator in a well ventilated area.
DO NOT place the generator near air vents or intakes as
exhaust fumes may enter occupied or confined spaces.
Carefully consider the wind and air c u rr e n t s before
positioning the generator
Failure to follow proper safety precautions
may void the manufacturer' s warranty.
Grounding
The generator grounding system connects the frame to the
grounding terminals of the power panel.
-The generator (stator winding) is insulated from the frame
and the earth pin of the AC socket.
-Electrical appliances that require an earthed plug
connection will not function if the earth pin is not
operational, unless the neutral is connected to the
frame.
Starting with the remote control
Starting with the remote control is only possible within
80 feet of the generator. (The fil- fre e signal cannot
pass through some solid objects.) Do not attempt to
adjust the carburetor choke. The electrical system and
the remote control automatically close and open the
choke.
1. Check that the generator is on a flat surface.
2.Turn off all electrical loads connected to the generator.
Never start or stop the generator if electrical appliances
are connected and switched on.
3. Turn the fuel valve to the
"WALK".
4. Set the battery switch to "ON" .
5. Set the ignition switch to "ON" .
6.STARTING WITH THE REMOTE CONTROL: Press the
"Start" button on the remote control briefly. Do not hold
the button down, press it only once. The engine will
attempt to start six times.
7.A safety device is provided to delay the availability of
electrical power during the start mode. The delay lasts
approximately 15 seconds. The delay is provided to
prevent damage to the generator if the electrical loads
are inadvertently activated during engine start.
8.If the generator does not start, check the battery
condition and cable connections.
NOTE
When the battery switch is in the "ON" position, the
switch will flash if the battery is charging. If the
switch does not flash in the "ON" position,
Ensure that the battery connection is good.
WARNING
During operation, the muffler and smoke exhaust produce
heat. If adequate cooling and breathing space is not provided,
or if the generator is blocked or contained, temperatures could
become extremely hot and cause a fire.
NOTE
The 12V 7AH battery supplied should be charged
when the engine is running. However, it is
recommended to fully charge the battery at least
once a month.
WARNING
Also, avoid using the generator with wet hands as
this may cause an electric shock.
Do not use or store the generator in rain, snow or
wet areas or near a swimming pool or sprinkler
system.

NOTE
Hold the choke button in position only for 1 manual
start. Then push the choke button to the position
The spark plug is "on" for the next 3 attempts.
Several starts will flood the spark plug/engine due
to lack of air. This situation will prevent the engine
from starting.
NOTE
If the engine starts but then stops, make sure the
generator is placed on a flat and level surface. The
engine is equipped with an oil sensor that
prevents it from running when the oil level is
below the critical level.
OPERATION
Launcher and electric start
1. Ensure that the generator is on a flat and level
surface.
2. Disconnect all electrical loads from the generator.
Never start or stop the generator with electrical
appliances connected or switched on.
3. Turn the fuel valve to the "On" position.
4. Turn the battery switch to the
"WALK
5. Push the choke button to the "STARTER" position.
6. Set the motor switch to the position
"WALK".
7. ELECTRIC START: Press and hold the ignition switch in the
""START" " position. Release when the unit begins to
start. If the engine does not start after five seconds,
Launcher and electric start condition
release the switch and wait at least two seconds before
attempting to start again.
8. PULLER START: Pull the puller slightly until you feel
resistance and pull quickly
9. When the engine is running, push the choke button tothe
"On" position.

WARNING
During periods of high electrical load or momentary
fluctuations, the electrical control switch should be
turned off.
OPERATION
Manual start
If the battery is empty or is not able to produce
enough power use the starter to manually start the
motor. To manually start the motor and start the
inverter, please follow the steps below:
1. Loosen the screws and remove the protective
cover. (A)
2. Locate the yellow manual choke lever (B)
3. Turn the choke lever to position B
"GET STARTED
4. Turn the fuel valve to the
"WALK".
5. Turn the motor switch to the
"WALK
6. Pull the launcher handle until you feel resistance and
pull hard
7. When the engine starts to run, push the choke lever to
the "On" (left) position.
Manual start condition
Power control switch
The energy control switch could be activated to reduce
fuel consumption and noise during operation of the unit
with a reduced electrical supply, allowing the engine to
idle during periods of non-use. The engine speed returns
to normal when an electrical load is applied.
connected. When the economy mode is deactivated, the
motor runs continuously at normal speed.
NOTE
Hold the choke lever in the position
Move the choke lever to the "STARTER" (right)
position only for 1 manual start. Then push the
choke lever to the "on" (left) position for the next
3 attempts.
Many starts will flood the spark plug/engine due to
lack of air. This situation will prevent the engine
from starting.

Connection of electrical loads
Allow the engine to stabilise and warm up for a few
minutes after starting.
Connect and switch on the single-phase
230 Volt AC desired, 50 Hz electrical loads.
DO NOT connect 3-phase loads to the generator.
DO NOT connect 60 Hz loads to the generator.
DO NOT overload the generator.
OPERATION
12V DC output - battery charging
1. Before connecting the charging cable to a battery installed
in a vehicle, disconnect the ground cable
of the vehicle battery from the negative (-) battery terminal.
2. Connect the charging cable to the 12V DC receptacle of the
generator.
3. Connect the red fil (+) of the battery charger to the red
(+) of the battery terminal.
4. Connect the black fil (-) from the charger to the battery (-)
to the black terminal (-) of the battery
5- Start the generator.
Important: The 12V DC output should only be used with the
supplied 12V DC battery charging cable. The 12V DC output is
unregulated and could damage other 12V DC products. When
using the 12V DC output, set the economy mode selector
switch to the "OFF" position.
Output 12 volts dc
The 12 volt DC output could be used with the supplied
cable charger and USB charger as well as other styles of
DC 12V plugs available. Any unregulated DC output
could damage some products. Verify that the input
voltage range of the accessory is at least12-24V
DC. When using the DC plug, set the economy
mode to the "OFF" position.
Engine shutdown
1. Switch off and unplug all electrical loads. Never start or
stop the generator if electrical appliances are connected or
switched on.
2. Allow the generator to run without load for several
minutes to stabilise the internal temperatures of the
engine and generator.
3. Turn the fuel valve to the "OFF" position.
4. Leave the engine running until the lack of fuel stops the
engine. This usually takes a few minutes.
5. Turn the motor switch to the
"STOP".
6. Set the battery switch to the "OFF" position if necessary.
Important : Always ensure that the fuel valve and the engine and
battery switch are set to
position when the engine is not in use.
WARNING
Do not operate an appliance while it is plugged into
the 12V DC socket.
Prolonged exposure to engine exhaust could result in
injury or death
ATTENTION
Do not start the vehicle when the battery charging cable
is connected and the generator is running. The battery
will not be powered.
The vehicle or the generator may be damaged. Only
charge lead acid batteries. Other types of batteries
may burst and cause injury or damage.
NOTE
Ensure that all electrical equipment, including lines
and connectors, are in good condition before
connecting to the generator.
NOTE
Connecting a generator to the power lines of your
electrical installation or to another power source could be
against the law. In addition to this action, if the connection
is not properly effected, it could damage your generator
and appliances or even cause serious injury or death to
you or someone working on the power lines nearby. If you
plan to operate the portable electric generator during a
power failure, please inform your
Do not connect the generator to an electrical outlet in your
home. Do not plug the generator into an electrical outlet in
your home. This
could create a connection with the ut ilit y's power lines.
It is your responsibility to ensure that the electricity from
your generator is not
If the generator is to be connected to a household electrical
system, consult your local power company or a qualified
electrician. Connections must isolate the generator power
from the mains supply and must comply with all applicable
laws and regulations.
WARNING
Prolonged exposure to engine exhaust could cause
serious injury or death.

NOTE
Never exceed the specified capacity when adding
loads to the generator.
OPERATION
Engine shutdown condition
Overload operation
The overload indicator lights up when the rated load is
exceeded. When the rated load is exceeded, the LED flashes
and cuts off power to the receptacles. To get power back,
stop the engine, wait for the light to go out and start the
generator again.
DO NOT OVERLOAD THE GENERATOR
Capacity
Please follow the simple steps below to calculate the
running and starting watts required for the different
needs:
1- Select the electrical appliances you wish to use at
the same time.
2- Calculate the total wattage of these items. This is
the amount of power needed to keep your
appliances running.
3- Identifier the highest amount of start-up watts for
all devices identified in step 1. Add this number to
the number calculated instep 2. The surge power is
the additional burst of power required to
start certain electrical appliances. Following the steps
outlined in "Power Management" will ensure that only
one appliance is started at a time.
Power management
Use the following formula to convert voltage and
amperage to watts:
Volts x Amps = Watts
To extend the life of your generator and the appliances
connected to it, follow these steps to add electrical loads:
1. Start the generator without any electrical load.
2. Allow the engine to run for several minutes to stabilise.
3. Plug in and add the first item. It is best to connect the
appliance with the heaviest load first.
4. Allow the engine to stabilise.
5. Connect and add the next item.
6. Allow the engine to stabilise.
7. Repeat steps 5-6 for each additional item
NOTE
Always set the battery switch to the "OFF" position
when the device is not in use, this will prevent the
battery from discharging. Please follow the storage
and maintenance instructions for the generator and
battery when the unit will not be used for 2 weeks or
more.
NOTE
If the engine will not be used for more than two weeks
or more, please refer to the storage section for
information on proper storage and fuel.
WARNING
Failure to operate the generator in accordance with
these instructions may result in damage to the
appliance. To operate the appliance at low elevations,
the standard main nozzle must
be used. Operate the engine with a
Improper configuration at high altitude could
increase its emissions and reduce fuel
efficiency and performance.

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