Hyundai Accent GL 2002 User manual

2002 ENGINE
Engine Mechanical System (DOHC 1.6L) Accent
GENERAL
SPECIFICATION
Fig. 1: Specification Table (1 Of 4)
Courte y of HYUNDAI MOTOR CO.
2002 Hyundai Accent GL
2002 ENGINE Engine Mechanical System (DOHC 1.6L) Accent
2002 Hyundai Accent GL
2002 ENGINE Engine Mechanical System (DOHC 1.6L) Accent
viernes, 19 de febrero de 2021 07:12:57 a. m. Page 1 © 2011 Mitchell Repair Information Company, LLC. viernes, 19 de febrero de 2021 07:13:03 a. m. Page 1 © 2011 Mitchell Repair Information Company, LLC.

Fig. 2: Specification Table (2 Of 4)
Courte y of HYUNDAI MOTOR CO.
2002 Hyundai Accent GL
2002 ENGINE Engine Mechanical System (DOHC 1.6L) Accent
viernes, 19 de febrero de 2021 07:12:57 a. m. Page 2 © 2011 Mitchell Repair Information Company, LLC.

Fig. 3: Specification Table (3 Of 4)
Courte y of HYUNDAI MOTOR CO.
2002 Hyundai Accent GL
2002 ENGINE Engine Mechanical System (DOHC 1.6L) Accent
viernes, 19 de febrero de 2021 07:12:57 a. m. Page 3 © 2011 Mitchell Repair Information Company, LLC.

Fig. 4: Specification Table (4 Of 4)
Courte y of HYUNDAI MOTOR CO.
TIGHTENING TORQUE
TORQUE SPECIFICATIONS
NOTE: O.D. = Outer Diameter
I.D. = Inner Diameter
O.S. = Oversize Diameter
U.S. = Undersize Diameter
WARNING: For updated reuse guidelines and tightening procedures of cylinder head,
connecting rod and main bearing bolts, refer to TSB 02 20 002 CYLINDER
HEAD/CONNECTING ROD/MAIN BEARING BOLT REUSE GUIDELINES &
TORQUE SPECS .
Application Ft Lb . (N.m)
Alternator Brace Bolt 15-20 (20-27)
Alternator Support Fasteners 15-18 (20-25)
Camshaft Sprocket Bolt 59-7 (80-100)
Connecting Rod Cap Nut 2 -26 (32-35)
Coolant Inlet Fitting Bolt 13-1 (17-20)
Coolant Temperature Sensor 18-22 (25-30)
Crankshaft Bearing Cap Bolt 1- (55-60)
Crankshaft Pulley Bolt 103-111 (1 0-150)
Cylinder Head Bolts (1)
Step 1 26 (35)
Step 2 Tighten An Additional 90 Degrees
Step 3 Loosen All Bolts
Step 26 (35)
2002 Hyundai Accent GL
2002 ENGINE Engine Mechanical System (DOHC 1.6L) Accent
viernes, 19 de febrero de 2021 07:12:57 a. m. Page 4 © 2011 Mitchell Repair Information Company, LLC.

Step 5 Tighten An Additional 90 Degrees
Driveplate/Flywheel Bolts
Automatic Transmission 89-96 (120-130)
Manual Transmission 89-96 (120-130)
Engine Mounts
Front Engine Support Bracket Fasteners 33- 1 ( 5-55)
Front Engine Support Bracket Stay Bolt 33- 1 ( 5-55)
Front Roll Stopper Bracket-To-Sub Frame 30-36 ( 0-50)
Front Roll Stopper Insulator Nut 36- 8 (50-60)
Rear Roll Stopper Bracket Subframe Bolts 30-36 ( 0-50)
Rear Roll Stopper Insulator Nut 37- 8 (50-65)
Right Mounting Bracket-To-Engine Fasteners 37- 8 (50-65)
Right Mounting Insulator Nut (Large) 66-81 (90-110)
Right Mounting Insulator Nut (Small) 33- 1 ( 5-60)
Transmission Insulator Bracket-To-Side Member
Nut
30-37 ( 0-50)
Transmission Mount Insulator Nut 66-81 (90-110)
Exhaust Manifold Cover-To-Exhaust Manifold Bolts 11-15 (15-20)
Exhaust Manifold Nut 18-22 (25-30)
Exhaust Pipe (Front) Bracket Bolt 22-30 (30- 0)
Exhaust Pipe-To-Catalytic Converter 30- 0 ( 0-60)
Exhaust Pipe-To-Exhaust Manifold Nut 22-30 (30- 0)
Front Case Bolt 15-20 (20-27)
Intake Manifold Bolts & Nuts 11-15 (15-20)
Oil Filter 9-12 (12-16)
Oil Pan Drain Plug 25-33 (35- 5)
Oil Screen Bolts 11-16 (15-22)
Oxygen Sensor 37- (50-60)
Rear Plate Bolt 2 -26 (32-35)
Surge Tank Stay-To-Cylinder Block Bolt 13-18 (18-25)
Thermostat Housing Bolt 11-1 (15-20)
Throttle Body-To-Surge Tank Bolts 11-1 (15-20)
Timing Belt Idler Bolt 32- 1 ( 3-55)
Timing Belt Tensioner Bolt 15-20 (20-27)
INCH Lb . (N.m)
Air Cleaner Body Mounting Bolts 71-89 (8-10)
Alternator Lock Bolt 106-133 (12-15)
Camshaft Bearing Nut 106-12 (12-1 )
Coolant Pump Pulley Bolt 71-89 (8-10)
Cylinder Head Cover Bolts 71-89 (8-10)
Coolant Pump Bolt 106-133 (12-15)
2002 Hyundai Accent GL
2002 ENGINE Engine Mechanical System (DOHC 1.6L) Accent
viernes, 19 de febrero de 2021 07:12:57 a. m. Page 5 © 2011 Mitchell Repair Information Company, LLC.

Oil Pan Bolts 89-106 (10-12)
Oil Pressure Switch 10-11 (13- 5)
Resonator Mounting Bolt 27-35 ( -6)
Timing Belt Cover Bolt 71-89 (8-10)
(1) Tighten cylinder head bolts in sequence. See Fig. 5.
2002 Hyundai Accent GL
2002 ENGINE Engine Mechanical System (DOHC 1.6L) Accent
viernes, 19 de febrero de 2021 07:12:57 a. m. Page 6 © 2011 Mitchell Repair Information Company, LLC.

Fig. 5: Identifying Cylinder Head Tightening Sequence
Courte y of HYUNDAI MOTOR CO.
2002 Hyundai Accent GL
2002 ENGINE Engine Mechanical System (DOHC 1.6L) Accent
viernes, 19 de febrero de 2021 07:12:57 a. m. Page 7 © 2011 Mitchell Repair Information Company, LLC.

SERVICE STANDARD
Fig. 6: Service Standard
Courte y of HYUNDAI MOTOR CO.
SPECIAL TOOLS
2002 Hyundai Accent GL
2002 ENGINE Engine Mechanical System (DOHC 1.6L) Accent
viernes, 19 de febrero de 2021 07:12:57 a. m. Page 8 © 2011 Mitchell Repair Information Company, LLC.

Fig. 7: Identifying Special Tool (1 Of 2)
Courte y of HYUNDAI MOTOR CO.
2002 Hyundai Accent GL
2002 ENGINE Engine Mechanical System (DOHC 1.6L) Accent
viernes, 19 de febrero de 2021 07:12:57 a. m. Page 9 © 2011 Mitchell Repair Information Company, LLC.

Fig. 8: Identifying Special Tool (2 Of 2)
Courte y of HYUNDAI MOTOR CO.
TROUBLESHOOTING
2002 Hyundai Accent GL
2002 ENGINE Engine Mechanical System (DOHC 1.6L) Accent
viernes, 19 de febrero de 2021 07:12:57 a. m. Page 10 © 2011 Mitchell Repair Information Company, LLC.

Fig. 9: Trouble hooting Table (1 Of 2)
Courte y of HYUNDAI MOTOR CO.
2002 Hyundai Accent GL
2002 ENGINE Engine Mechanical System (DOHC 1.6L) Accent
viernes, 19 de febrero de 2021 07:12:57 a. m. Page 11 © 2011 Mitchell Repair Information Company, LLC.

Fig. 10: Trouble hooting Table (2 Of 2)
Courte y of HYUNDAI MOTOR CO.
MAINTNENCE
CHECKING ENGINE OIL
1. Position the vehicle on a level surface.
2. Warm up the engine.
3. Turn off the engine, and wait 2 or 3 minutes, then check the oil level.
. Check that the engine oil level is within the level range indicated on the oil dipstick If the oil level is
found to have fallen to the lower limit (the L mark), refill to the "F" mark.
Fig. 11: Locating Dip tick Level Range Indication
Courte y of HYUNDAI MOTOR CO.
NOTE: If a vehicle has been out of service for a prolonged period of time, warm
up the engine for approximately 20 minutes.
NOTE: When refilling, use the same type of engine oil.
2002 Hyundai Accent GL
2002 ENGINE Engine Mechanical System (DOHC 1.6L) Accent
viernes, 19 de febrero de 2021 07:12:57 a. m. Page 12 © 2011 Mitchell Repair Information Company, LLC.

5. Check that the oil is not dirty or contaminated with coolant or gasoline, and that it has the proper
viscosity.
CHANGING ENGINE OIL
1. Run the engine until it reaches normal operating temperature.
2. Turn off the engine
3. Remove the oil filler cap and the drain plug (on the oil pan). Drain the engine oil.
Fig. 12: Identifying Drain Plug
Courte y of HYUNDAI MOTOR CO.
. Install and tighten the drain plug to the specified torque.
Tightening torque
Drain plug: 35
-
5Nm (350
-
50 kg.cm, 2
-
33 lb.ft)
CAUTION: Be careful not to burn yourself, as the engine oil is hot.
2002 Hyundai Accent GL
2002 ENGINE Engine Mechanical System (DOHC 1.6L) Accent
viernes, 19 de febrero de 2021 07:12:57 a. m. Page 13 © 2011 Mitchell Repair Information Company, LLC.

5. Fill the crankcase with fresh engine oil through the oil filler cap opening.
Drain and Refill Without oil filter:
3.0liter (3.17U.S.qts, 2.6 Imp.qts.)
Drain and Refill With oil filter:
3.3liter (3. 8 U.S.qts., 2.90 Imp.qts.)
6. Install the oil filler cap.
7. Start and run the engine.
8. Turn off the engine and then check the oil level. Add oil if necessary.
FILTER SELECTION
All Hyundai engines are equipped with a high quality, disposable oil filter. This filter is recommended as a
replacement filter on all vehicles. The quality of replacement filters varies considerably. Only high quality
filters should be used to assure the most efficient service. Make sure that the rubber gasket from the old oil filter
is completely removed from the contact surface on the engine block before installing the new filter.
2002 Hyundai Accent GL
2002 ENGINE Engine Mechanical System (DOHC 1.6L) Accent
viernes, 19 de febrero de 2021 07:12:57 a. m. Page 14 © 2011 Mitchell Repair Information Company, LLC.

Fig. 13: Locating Oil Filter Part Number
Courte y of HYUNDAI MOTOR CO.
PROCEDURE FOR REPLACING THE OIL FILTER
1. Use a filter wrench to remove the oil filter.
2. Before installing the new oil filter on the engine, apply clean engine oil to the surface of the rubber
gasket.
CAUTION: Be careful not to burn yourself, as the engine and engine oil are hot.
2002 Hyundai Accent GL
2002 ENGINE Engine Mechanical System (DOHC 1.6L) Accent
viernes, 19 de febrero de 2021 07:12:57 a. m. Page 15 © 2011 Mitchell Repair Information Company, LLC.

Fig. 14: In talling Oil Filter
Courte y of HYUNDAI MOTOR CO.
3. Tighten the oil filter to the specified torque.
Tightening torque
Oil filter: 12 - 16 Nm (120 - 160 kg.cm, 9 - 12 lb.ft)
. Run the engine to check for engine oil leaks.
5. After turning off the engine, check the oil level and add oil as necessary.
SELECTION OF ENGINE OIL
Recommended API cla ification: SG OR ABOVE [For EC.]
Recommended SAE vi co ity grade :
2002 Hyundai Accent GL
2002 ENGINE Engine Mechanical System (DOHC 1.6L) Accent
viernes, 19 de febrero de 2021 07:12:57 a. m. Page 16 © 2011 Mitchell Repair Information Company, LLC.

Fig. 15: Recommended SAE Vi co ity Grade
Courte y of HYUNDAI MOTOR CO.
CHECKING COOLANT LEAK
1. Loosen the radiator cap.
2.
Confirm that the coolant level is up to the filler neck.
NOTE: For best performance and maximum protection of all types of operation, select
only those lubricants which:
NOTE: 1. Satisfy the requirements of the API classification.
2. Have proper SAE grade number for expected ambient temperature range.
NOTE: Lubricant that does not have both an SAE grade number and an API service
classification on the container should not be used.
2002 Hyundai Accent GL
2002 ENGINE Engine Mechanical System (DOHC 1.6L) Accent
viernes, 19 de febrero de 2021 07:12:57 a. m. Page 17 © 2011 Mitchell Repair Information Company, LLC.

3. Install a radiator cap tester to the radiator filler neck and apply 1 0 KPa (1. kg/cm2 , 20psi) pressure.
Hold it for two minutes in that condition, while checking for leakage from the radiator, hoses or
connections.
. If there is leakage, repair or replace with the appropriate part.
Fig. 16: Pre ure Te ting Cooling Sy tem
Courte y of HYUNDAI MOTOR CO.
NOTE: 1. Radiator coolant may be extremely hot. Do not open the system
because hot, or scalding water could gush out causing personal
injury. Allow the vehicle to cool before servicing this system.
2. Be sure to clean away any moisture from the places checked
completely.
3. When the tester is removed, be careful not to spill any coolant from
it.
4. Be careful, when installing and removing the tester and when testing,
not to deform the filler neck of the radiator.
2002 Hyundai Accent GL
2002 ENGINE Engine Mechanical System (DOHC 1.6L) Accent
viernes, 19 de febrero de 2021 07:12:57 a. m. Page 18 © 2011 Mitchell Repair Information Company, LLC.

RADIATOR CAP PRESSURE TEST
1. Use an adapter to attach the cap to the tester.
2. Increase the pressure until the gauge stops moving.
Main valve opening pressure:
83-110 kPa (0.83-1.1 kg/cm2 , 12-16psi)
Vacuum valve opening pressure:
-7 kPa (-0.07 kg/cm2 , -1.0 psi)
3. Check that the pressure level is maintained at or above the limit.
. Replace the radiator cap if the reading does not remain at or above the limit.
NOTE: Be sure that the cap is clean before testing, since rust or other foreign material
on the cap seal will cause an incorrect reading.
2002 Hyundai Accent GL
2002 ENGINE Engine Mechanical System (DOHC 1.6L) Accent
viernes, 19 de febrero de 2021 07:12:57 a. m. Page 19 © 2011 Mitchell Repair Information Company, LLC.

Fig. 17: Pre ure Te ting Radiator Cap
Courte y of HYUNDAI MOTOR CO.
SPECIFIC GRAVITY TEST
1. Measure the specific gravity of the coolant with a hydrometer.
2. Measure the coolant temperature and calculate the concentration from the relation between the specific
gravity and temperature, using
Fig. 19
for reference.
2002 Hyundai Accent GL
2002 ENGINE Engine Mechanical System (DOHC 1.6L) Accent
viernes, 19 de febrero de 2021 07:12:57 a. m. Page 20 © 2011 Mitchell Repair Information Company, LLC.