Hyundai Yanmar TNV Series User manual

TNV series
YANMAR
- MINI-EXCAVATOR(5~8TON, -7A SERIES)
REFERENCE ONLY
ELECTRONIC CONTROL
MANUAL
FOR EPA TIER3
3TNV84T-Z
4TNV84T-Z
4TNV98T-Z
4TNV98-Z(R80-7A)
4TNV98-E(R55-7A,R55W-7A)
OPTION
3TNV82A-Z
3TNV88-Z, 3TNV88-E
3TNV88-Z, 4TNV88-E

CONTENTS
TNV Application Manual
Page
SPECIFICATIONS
Specifications ................................................................................... 1-3
Outline............................................................................................ 1-13
CONTROL SYSTEM
Precautions on the use of electronic control components................ 2-3
Engine control unit...................................................................... 2-3
Fuel injection pump .................................................................... 2-4
EGR valve .................................................................................. 2-5
Accelerator sensor...................................................................... 2-5
Relay .......................................................................................... 2-6
Service tool................................................................................. 2-6
Control scheme ................................................................................ 2-7
System outline............................................................................ 2-7
E-ECU ...................................................................................... 2-10
Electrical parts.......................................................................... 2-19
Harness .......................................................................................... 2-24
Harness design requirements................................................... 2-24
Harness clamping..................................................................... 2-25
CAN bus termination ................................................................ 2-26
Control functions ............................................................................ 2-27
Control software ....................................................................... 2-27
General..................................................................................... 2-29
Engine control - General........................................................... 2-36
Application interface outline...................................................... 2-43
Fuel injection pump ........................................................................ 2-66
EGR valve ...................................................................................... 2-67
Accelerator sensor ......................................................................... 2-68
Main relay....................................................................................... 2-70
Rack actuator relay ........................................................................ 2-70
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CONTENTS
Sub relay ........................................................................................ 2-71
Starter relay.................................................................................... 2-71
Starting aid relay ............................................................................ 2-73
For 400 W air heater (glow plug).............................................. 2-73
For 500/800 W air heater ......................................................... 2-74
For 1000 W air heater .............................................................. 2-74
Coolant temperature sensors......................................................... 2-75
Appendix Standard harness
TNV - Series service tool - Operation manual
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TNV Application Manual 1-1
Section 1
SPECIFICATIONS
TNV Application Manual
Page
Specifications ................................................................................... 1-3
Outline............................................................................................ 1-13
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SPECIFICATIONS
1-2 TNV Application Manual
This Page Intentionally Left Blank
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SPECIFICATIONS
TNV Application Manual 1-3
Atmospheric conditions and engine configuration affect the rated output of a TNV engine. TNV engines are
tested using the methods established by the Society of Automotive Engineers (SAE) J1349 and International
Organization for Standardization (ISO) 3046/1. These standards state that engine output (net power rating)
should be determined under the following atmospheric conditions (called the standard conditions). If the
operating environment for your application differs from these standard conditions see Correcting Observed
Power
SPECIFICATIONS
DI Series
3TNV82A-B
3TNV82A-Z (Option Electronic Control System)
Note: This table is subject to change for performance improvement.
*1: Gross outputs are theoretical, calculated from cooling fan formula. These are for reference only.
Engine model 3TNV82A-B/3TNV82A-Z
Engine classification CL VM
1 Type — Vertical, 4-cycle water-cooled diesel engine
2Combustion
system — Direct injection (DI)
3No. of cylinders -
Bore ×Stroke
n -
mm ×mm 3 - 82×84
4 Displacement 1.331
5
Rated engine
speed min-1 2200 2300 2400 2500 2600 2700 2800 3000
Output
(Gross) *1
Cont.
rating kW
Rated
output kW 16.5 17.3 18.1 18.9 19.7 20.5 21.3 23.0
Output
(NET)
Cont.
rating kW
Rated
output kW 16.0 16.8 17.5 18.2 19.0 19.7 20.4 21.9
6Maximum idling
speed min-1 ±25 2375 2485 2570 2675 2780 2890 2995 3180
7Specific fuel
consumption g/kWh ≤245 ≤252 ≤258
8 Exhaust gas temp. °C (°F) ≤580 ≤590 ≤600 ≤610 ≤620 ≤630 ≤640 ≤
660
9 Compression ratio — 19.2
10 Diesel fuel injection
pressure
MPa
(kgf/cm2)
11 Main shaft side — Flywheel side
12 Rotation direction — Counterclockwise (Viewed from flywheel side)
13 Governor — Mechanical governor (All-speed governor) / Electronic governor (All-speed governor)
14 Aspiration — Natural aspiration
15 Cooling system — Liquid-Cooled With Radiator
16 Lubricating system — Forced lubrication with multi-stage trochoid pump
17 Starting system — Electric starting
18 Charging system — Alternator (12 VDC/40 A)
19 Starting aid device — Super-quick Heating Glow plug
20 Engine oil
pressure
Rated
speed MPa 0.34±0.05 (3.5±0.5)
21 Oil pan Full 5.5
capacity Useful 1.9
22 Engine coolant
capacity 1.8 (Engine only)
23 Cooling fan type -
dia. ×No. of blades mm Made by resin, Pusher, F Type - φ335(NF)×6
24 Crank V-pulley dia./
Fan V-pulley dia. mm/mm φ120 / φ90 φ110 / φ110
0
+10
19.6 0
+1.0 )(200
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SPECIFICATIONS
1-4 TNV Application Manual
3TNV84T-Z (Electronic Control System)
Note: This table is subject to change for performance improvement.
*1: Gross outputs are theoretical, calculated from cooling fan formula. These are for reference only.
Engine model 3TNV84T-Z
Engine classification CL VM
1 Type — Vertical, 4-cycle water-cooled diesel engine
2Combustion
system — Direct injection (DI)
3No. of cylinders -
Bore ×Stroke
n -
mm ×mm 3 - 84×90
4 Displacement 1.496
5
Rated engine
speed min-1
Output
(Gross) *1
Cont.
rating kW
Rated
output kW
Output
(NET)
Cont.
rating kW
Rated
output kW
6Maximum idling
speed min-1 ±25
7Specific fuel
consumption g/kWh
8 Exhaust gas temp. °C (°F)
9 Compression ratio —
10 Diesel fuel injection
pressure
MPa
(kgf/cm2)
11 Main shaft side — Flywheel side
12 Rotation direction — Counterclockwise (Viewed from flywheel side)
13 Governor — Electronic governor (All-speed governor)
14 Aspiration — Turbocharger
15 Cooling system — Liquid-Cooled With Radiator
16 Lubricating system — Forced lubrication with multi-stage trochoid pump
17 Starting system — Electric starting
18 Charging system — Alternator (12 VDC/40 A)
19 Starting aid device — Super-quick Heating Glow plug
20 Engine oil
pressure
Rated
speed MPa
21 Oil pan Full
capacity Useful
22 Engine coolant
capacity
23 Cooling fan type -
dia. ×No. of blades mm
24 Crank V-pulley dia./
Fan V-pulley dia. mm/mm
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SPECIFICATIONS
TNV Application Manual 1-5
3TNV88-B
3TNV88-Z (Option Electronic Control System)
Note: This table is subject to change for performance improvement.
*1: Gross outputs are theoretical, calculated from cooling fan formula. These are for reference only.
Engine model 3TNV88-B/3TNV88-Z
Engine classification CL VM
1 Type — Vertical, 4-cycle water-cooled diesel engine
2Combustion
system — Direct injection (DI)
3No. of cylinders -
Bore ×Stroke
n -
mm ×mm 3-88×90
4 Displacement 1.642
5
Rated engine
speed min-1 1500 1800 2200 2300 2400 2500 2600 2700 2800 3000
Output
(Gross) *1
Cont.
rating kW 12.7 15.4
Rated
output kW 13.9 16.9 20.3 21.3 22.2 23.2 24.2 25.1 26.0 28.1
Output
(NET)
Cont.
rating kW 12.3 14.8
Rated
output kW 13.5 16.3 19.9 20.7 21.6 22.6 23.5 24.3 25.2 27.1
6Maximum idling
speed min-1 ±25 1600 1895 2400 2510 2590 2690 2810 2920 2995 3210
7Specific fuel
consumption g/kWh ≤245 ≤252 ≤258
8 Exhaust gas temp. °C (°F) ≤
540 ≤ 560 ≤ 590 ≤ 600 ≤ 610 ≤ 620 ≤ 630 ≤ 640 ≤ 650 ≤ 670
9 Compression ratio — 19.1
10 Diesel fuel injection
pressure
MPa
(kgf/cm2)
11 Main shaft side — Flywheel side
12 Rotation direction — Counterclockwise (Viewed from flywheel side)
13 Governor — Mechanical governor (All-speed governor) / Electronic governor (All-speed governor)
14 Aspiration — Natural aspiration
15 Cooling system — Liquid-Cooled With Radiator
16 Lubricating system — Forced lubrication with multi-stage trochoid pump
17 Starting system — Electric starting
18 Charging system — Alternator (12 VDC/40 A)
19 Starting aid device — Super-quick Heating Glow plug
20 Engine oil
pressure
Rated
speed MPa 0.34±0.05（3.5±0.5）
21 Oil pan Full 6.7
capacity Useful 2.8
22 Engine coolant
capacity 2.0 (Engine only)
23 Cooling fan type -
dia. ×No. of blades mm Made by resin, Pusher, F Type - φ335(NF)×6
24 Crank V-pulley dia./
Fan V-pulley dia. mm/mm φ120/φ90 φ110/φ110
0
+10
19.6 0
+1.0 )(200
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SPECIFICATIONS
1-6 TNV Application Manual
3TNV88-U
3TNV88-E (Option Electronic Control System)
Note: This table is subject to change for performance improvement.
*1: Gross outputs are theoretical, calculated from cooling fan formula. These are for reference only.
Engine model 3TNV88-U/3TNV88-E
Engine classification CL VM
1 Type — Vertical, 4-cycle water-cooled diesel engine
2Combustion
system — Direct injection (DI)
3No. of cylinders -
Bore ×Stroke
n -
mm ×mm 3 - 88×90
4 Displacement 1.642
5
Rated engine
speed min-1 2100 2200 2300 2400 2500 2600 2700 2800 3000
Output
(Gross) *1
Cont.
rating kW
Rated
output kW 17.7 18.6 19.4 20.3 21.2 22.1 23.0 23.9 25.7
Output
(NET)
Cont.
rating kW
Rated
output kW 17.3 18.1 18.9 19.7 20.5 21.3 22.2 23.0 24.6
6Maximum idling
speed min-1 ±25 2290 2400 2510 2590 2690 2810 2920 2995 3210
7Specific fuel
consumption g/kWh ≤245 ≤252 ≤258
8 Exhaust gas temp. °C (°F) ≤
570 ≤580 ≤590 ≤600 ≤610 ≤ 620 ≤ 630 ≤ 640 ≤ 660
9 Compression ratio — 19.1
10 Diesel fuel injection
pressure
MPa
(kgf/cm2)
11 Main shaft side — Flywheel side
12 Rotation direction — Counterclockwise (Viewed from flywheel side)
13 Governor — Mechanical governor (All-speed governor) / Electronic governor (All-speed governor)
14 Aspiration — Natural aspiration
15 Cooling system — Liquid-Cooled With Radiator
16 Lubricating system — Forced lubrication with multi-stage trochoid pump
17 Starting system — Electric starting
18 Charging system — Alternator (12 VDC/40 A)
19 Starting aid device — Super-quick Heating Glow plug
20 Engine oil
pressure
Rated
speed MPa 0.34±0.05 (3.5±0.5)
21 Oil pan Full 6.7
capacity Useful 2.8
22 Engine coolant
capacity 2.0 (Engine only)
23 Cooling fan type -
dia. ×No. of blades mm Made by resin, Pusher, F Type - φ335(NF)×6
24 Crank V-pulley dia./
Fan V-pulley dia. mm/mm φ120 / φ90 φ110 / φ110
0
+10
19.6 0
+1.0 )(200
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SPECIFICATIONS
TNV Application Manual 1-7
4TNV84T-Z
Note: This table is subject to change for performance improvement.
*1: Gross outputs are theoretical, calculated from cooling fan formula. These are for reference only.
Engine model 4TNV84T-Z
Engine classification CL VM
1 Type — Vertical, 4-cycle water-cooled diesel engine
2Combustion
system — Direct injection (DI)
3No. of cylinders -
Bore ×Stroke
n -
mm ×mm 4 - 84×90
4 Displacement 1.995
5
Rated engine
speed min-1
Output
(Gross) *1
Cont.
rating kW
Rated
output kW
Output
(NET)
Cont.
rating kW
Rated
output kW
6Maximum idling
speed min-1 ±25
7Specific fuel
consumption g/kWh
8 Exhaust gas temp. °C (°F)
9 Compression ratio —
10 Diesel fuel injection
pressure
MPa
(kgf/cm2)
11 Main shaft side — Flywheel side
12 Rotation direction — Counterclockwise (Viewed from flywheel side)
13 Governor — Electronic governor (All-speed governor)
14 Aspiration — Turbocharger
15 Cooling system — Liquid-Cooled With Radiator
16 Lubricating system — Forced lubrication with multi-stage trochoid pump
17 Starting system — Electric starting
18 Charging system — Alternator (12 VDC/40 A)
19 Starting aid device — Super-quick Heating Glow plug
20 Engine oil
pressure
Rated
speed MPa
21 Oil pan Full
capacity Useful
22 Engine coolant
capacity
23 Cooling fan type -
dia. ×No. of blades mm
24 Crank V-pulley dia./
Fan V-pulley dia. mm/mm
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