Hyundai Robex 160LC-9A User manual

Robex 160LC-9A
CRAWLER EXCAVATOR
OPERATOR'S MANUAL

TABLE OF CONTENT
CONTENTS 2
FOREWORD 3
BEFORE SERVICING THIS MACHINE 4
EC REGULATION APPROVED 5
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR 7
SAFETY LABELS 8
MACHINE DATA PLATE 22
GUIDE 23
SAFETY HINTS 24
1. BEFORE OPERATING THE MACHINE 24
2. DURING OPERATING THE MACHINE 39
3. DURING MAINTENANCE 46
4. PARKING 49
SPECIFICATIONS 50
1. MAJOR COMPONENT 50
2. SPECIFICATIONS 51
3. WORKING RANGE 54
4. WEIGHT 56
5. LIFTING CAPACITIES 57
6. BUCKET SELECTION GUIDE 61
7. UNDERCARRIAGE 63
8. SPECIFICATIONS FOR MAJOR COMPONENTS 65
9. RECOMMENDED OILS 68
CONTROL DEVICES 69
1. CAB DEVICES 69
2. CLUSTER 70
3. SWITCHES 93
4. LEVERS AND PEDALS 98
5. AIR CONDITIONER AND HEATER 101
6. OTHERS 105
OPERATION 128
1. SUGGESTION FOR NEW MACHINE 128
2. CHECK BEFORE STARTING THE ENGINE 129
3. STARTING AND STOP THE ENGINE 130
4. MODE SELECTION SYSTEM 134
5. OPERATION OF THE ORKING DEVICE 139
6. TRAVELING OF THE MACHINE 140
7. EFFICIENT WORKING METHOD 143
8. OPERATION IN THE SPECIAL WORK SITES 147
9. NORMAL OPERATION OF EXCAVATOR 149
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10. ATTACHMENT LOWERING (when engine is stopped) 150
11. STORAGE 151
12. RCV LEVER OPERATING PATTERN 153
13. SWITCHING HYDRAULIC ATTACHMENT CIRCUIT 155
TRANSPORTATION 156
1. PREPARATION FOR TRANSPORTATION 156
2. DIMENSION AND WEIGHT 157
3. LOADING THE MACHINE 160
4. FIXING THE MACHINE 162
5. LOADING AND UNLOADING BY CRANE 163
MAINTENANCE 164
1. INSTRUCTION 164
2. TIGHTENING TORQUE 169
3. FUEL, COOLANT AND LUBRICANTS 172
4. MAINTENANCE CHECK LIST 174
5. MAINTENANCE CHART 179
6. SERVICE INSTRUCTION 181
7. ELECTRICAL SYSTEM 206
8. AIR CONDITIONER AND HEATER 209
TROUBLESHOOTING GUIDE 211
1. ENGINE 211
2. ELECTRICAL SYSTEM 212
3. OTHERS 213
HYDRAULIC BREAKER AND QUICK CLAMP 214
1. SELECTING HYDRAULIC BREAKER 214
2. CIRCUIT CONFIGURATION 215
3. MAINTENANCE 216
4. PRECAUTIONS WHILE OPERATING THE BREAKER 217
5. QUICK CLAMP 219
INDEX 221
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CONTENTS
Foreword ----------------------------------------------------------- 0-1
Before servicing this machine - - - - - - - - - - - - - - - - - - - - - - - - - - - 0-2
EC regulation approved ------------------------------------ 0-3
Table to enter S/No and distribution - - - - - - - - - - - - - - - - - - - - - 0-4
Safety labels - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 0-5
Machine data plate -------------------------------------------- 0-18
Guide (direction, S/No, symbol) - - - - - - - - - - - - - - - - - - - - - - - - 0-19
SAFETY HINTS
1. Before operating the machine - - - - - - - - - - - - - - - - - - - - 1-1
2. During operating the machine - - - - - - - - - - - - - - - - - - - - 1-16
3. During maintenance ----------------------------------- 1-23
4. Parking -------------------------------------------------------- 1-26
SPECIFICATIONS
1. Major components -------------------------------------- 2-1
2. Specifications --------------------------------------------- 2-2
3. Working range -------------------------------------------- 2-5
4. Weight --------------------------------------------------------- 2-7
5. Lifting capacities ----------------------------------------- 2-8
6. Bucket selection guide ------------------------------- 2-12
7. Undercarriage --------------------------------------------- 2-14
8. Specification for major components - - - - - - - - - - - 2-16
9. Recommended oils ------------------------------------ 2-19
CONTROL DEVICES
1. Cab devices ------------------------------------------------ 3-1
2. Cluster -------------------------------------------------------- 3-2
3. Switches ----------------------------------------------------- 3-25
4. Levers and pedals -------------------------------------- 3-30
5. Air conditioner and heater - - - - - - - - - - - - - - - - - - - - - - - - - - 3-33
6. Others --------------------------------------------------------- 3-37
OPERATION
1. Suggestion for new machine - - - - - - - - - - - - - - - - - - - - - - 4-1
2. Check before starting the engine - - - - - - - - - - - - - - - 4-2
3. Starting and stop the engine - - - - - - - - - - - - - - - - - - - - - - 4-3
4. Mode selection system ------------------------------- 4-7
5. Operation of the working device
- - - - - - - - - - - - - - - - - 4-12
6.Traveling of the machine
- - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-13
7. Efficient working method ---------------------------- 4-16
8. Operation in the special work sites - - - - - - - - - - - - 4-20
9. Normal operation of excavator ------------------- 4-22
10. Attachment lowering ---------------------------------- 4-23
11. Storage ------------------------------------------------------ 4-24
12. RCV lever operating pattern ---------------------- 4-26
13. Switching hydraulic attachment circuit - - - - - - - 4-28
TRANSPORTATION
1. Preparation for transportation -------------------- 5-1
2. Dimension and weight ------------------------------- 5-2
3. Loading the machine --------------------------------- 5-5
4. Fixing the machine ------------------------------------ 5-7
5. Loading and unloading by crane --------------- 5-8
MAINTENANCE
1. Instruction ------------------------------------------------- 6-1
2.Tightening torque --------------------------------------- 6-6
3. Fuel, coolant and lubricants ----------------------- 6-9
4. Maintenance check list ------------------------------ 6-11
5. Maintenance chart ------------------------------------ 6-16
6. Service instruction ------------------------------------- 6-18
7. Electrical system ---------------------------------------- 6-41
8. Air conditioner and heater -------------------------- 6-44
TROUBLESHOOTING GUIDE
1. Engine -------------------------------------------------------- 7-1
2. Electrical system ---------------------------------------- 7-2
3. Others -------------------------------------------------------- 7-3
HYDRAULIC BREAKER AND QUICK CLAMP
1. Selecting hydraulic breaker ------------------------ 8-1
2. Circuit configuration ----------------------------------- 8-2
3. Maintenance ---------------------------------------------- 8-3
4. Precaution while operating the breaker - - - - - 8-4
5. Quick clamp ----------------------------------------------- 8-6
INDEX ------------------------------------------------------------- 9-1
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0-1
This manual contains a number of instructions and safety recommendations regarding driving, han-
dling, lubrication, maintenance, inspection and adjustment of the excavator.
The manual is to promote safety maintenance and enhance machine performance.
Keep this manual handy and have all personnel read it periodically.
If you sell the machine, be sure to give this manual to the new owners.
This machine complies with EC directive "2006/42/EC".
1.
Read
Read and
understand
understand this manual before operating the machine.
This operator's manual may contain attachments and optional equipment that are not available in
your area. Please consult your local Hyundai distributor for those items you require.
Improper operation and maintenance of this machine can be hazardous and could result in serious
injury or death.
Some actions involved in operation and maintenance of the machine can cause a serious accident,
if they are not done in a manner described in this manual.
The procedures and precautions given in this manual apply only to intended uses of the machine.
If you use your machine for any unintended uses that are not specifically prohibited, you must be
sure that it is safe for you and others. In no event should you or others engage in prohibited uses
of actions as described in this manual.
2.
Inspect
Inspect the jobsite and
follow
follow the safety recommendations in the
safety hints
safety hints section before oper-
ating the machine.
3. Use
genuine Hyundai spare parts
genuine Hyundai spare parts for the replacement of parts.
We expressly point out that Hyundai will not accept any responsibility for defects resulting from non-
genuine parts or non workmanlike repair.
In such cases Hyundai cannot assume liability for any damage.
Continuing improvements in the design of this machine can lead to changes in detail which may not
be reflected in this manual. Consult Hyundai or your Hyundai distributor for the latest available infor-
mation for your machine or for questions regarding information in this manual.
FOREWORD
FOREWORD
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0-2
It is the responsibility of the owner and all service and maintenance personnel to avoid accidents and
serious injury by keeping this machine properly maintained.
It also is the responsibility of the owner and all service and maintenance personnel to avoid accidents
and serious injury while servicing the machine.
No one should service or attempt to repair this machine without proper training and supervision.
All service and maintenance personnel should be thoroughly familiar with the procedures and precau-
tions contained in this manual.
All personnel also must be aware of any federal, state, provincial or local laws or regulations covering
the use and service of construction equipment.
The procedures in this manual do not supersede any requirements imposed by federal, state, provin-
cial or local laws.
Hyundai can not anticipate every possible circumstance or environment in which this machine may be
used and serviced.
All personnel must remain alert to potential hazards.
Work within your level of training and skill.
Ask your supervisor if you are uncertain about a particular task. Do not try to do too much too fast.
Use your common sense.
BEFORE SERVICING THIS MACHINE
BEFORE SERVICING THIS MACHINE
How to set the language of cluster
How to set the language of cluster
User can select preferable language and all displays are changed the selected language.
※
Please refer to the page 3-22 for the cluster.
※
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0-3
· Noise level (EN474-1 : 2006 and 2000/14/EC) are as followings.
LWA : 101
dB (EU only)
LPA : 70
dB
· The value of vibrations transmitted by the operator's seat are lower than standard value of (EN474-1
: 2006 and 2002/44/EC)
EC REGULATION APPROVED
EC REGULATION APPROVED
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EC Declaration of conformity - update 04/01/’10
1. We hereby declare that the following machine comply with the machine directive 2006/42/EC,
EMC-directive 2004/108/EC, Non-road mobile machinery emission directive 97/68/EC (amended by
2002/88/EC, 2004/26/EC, 2006/105/EC) and noise emission 2000/14/EC (amended by 2005/88/EC).
Excavator Model :
Serial Nr. :
*******
***
2. Manufacturer HYUNDAI CONSTRUCTION EQUIPMENT CO., LTD.
12th Fl., Hyundai Bldg. 75,Yulgok-ro, Jongno-gu,
Seoul 03058, Korea
HYUNDAI CONSTRUCTION EQUIPMENT EUROPE N.V.
Hyundailaan 4, 3980 Tessenderlo
Belgium
Authorized representative :
Owner of the technical file for
machine production.
(TCF : Technical Construction File)
3. Harmonized European directives : EN474-1:2006 +A1:2009, EN474-5: 2006, EN ISO 12100-1:2003,
EN ISO 12100-2:2003, EN ISO 2867:2008, EN ISO 7096:2008,
EN ISO 6683:2008, EN ISO 2860:2008, EN ISO 6682:2008,
EN ISO 3744:2009, EN 982:1996+A1:2008, EN ISO 3457:2008
EN ISO 2860:2008, EN ISO 7096:2008, ISO 5006: 2006
4. Noise level :
Certain n
˚ :
Date :
Conformity assessment procedure :
Authorized entity :
Engine power :
Guaranteed sound power level :
e13*2000/14*2005/88*0059*08
2009-06-17
Attachment VIII following the periodical inspection on technical
extended with “Information on the scope of delivery” by TÜV
Rheinland.
Société Nationale de Certification et d’Homologation s.à r.l
CE0499 11, route de Luxembourg
5230 Sandweiler
Luxemburg
*** kW
*** dB (A)
5. Remarks
*****
Managing Director
Tessenderlo, Belgium
**/**/****
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0-4
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
Machine Serial No.
Engine Serial No.
Manufacturing year
Manufacturer
Address
Distributor for U.S.A
Address
Distributor for Europe
Address
Dealer
Address
HYUNDAI CONSTRUCTION EQUIPMENT CO., LTD.
12th Fl., Hyundai Bldg. 75,Yulgok-ro, Jongno-gu,
Seoul 03058, Korea
HYUNDAI CONSTRUCTION EQUIPMENT U.S.A, Inc.
6100 Atlantic Boulevard Norcross
GA 30071
U.S.A
HYUNDAI CONSTRUCTION EQUIPMENT EUROPE N.V.
Hyundailaan 4
3980 Tessenderlo
Belgium
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0-5
SAFETY LABELS
SAFETY LABELS
Bucket
1
2
3
52
7
6
PUMP SCREEN
LH CONSOLE BOX BATTERY COVER
CAB INSIDE-RH CAB INSIDE-LH
26
22
538
SCREEN PLATE
54
45
8
9
10
10
11 33
1212
13
14
15
16
17
48
1828 23
29
37
27
43
39
16
30
42 42
39 316
36
40
47
50
949
34
22
44
20
51
41
24
32
19 21
35
4
53
1. LOCATION
1. LOCATION
Always keep these labels clean. If they are lost or damage, attach them again or replace them with
a new label.
1609A0SL01
1 Air cleaner filter
2 Turbocharger cover
3 Radiator cap
4 Fueling
5 Battery accident
6 High pressure hose
7 Hydraulic oil level
8 Hydraulic oil lubrication
9 Keep clear-rear
10 Lifting eye
11 Name plate
12 Slinging ideogram
13 Keep clear-side
14 Stay fix
15 Shearing-engine hood
16 No step
17 Transporting
18 Low emission engine
19 Control ideogram
20 Ref operator's manual
21 Hammer
22 Safety front window
23 Safety rear window
24 Air conditioner filter
26 Safety lever
27 Model name
28 Logo (ROBEX)
29 Trade mark (boom)
30 Trade mark (CWT)
31 Reduction gear grease
32 Clamp locking
33 Noise level LWA
34 Service instruction
35 Lifting chart
36 Tie
37 Keep clear-boom/arm
38 Electric welding
39 Falling
40 FOPS FOG plate
41 Caution (water separator,
turbocharger)
42 Reflecting
43 Accumulator
44 Machine control cabin
45 RCV lever pattern
46 Machine control pattern
47 Swing bearing grease
48 Battery position
49 Beacon lamp
50 Fuel shut off
51 MCU/ECM connector
52 Ultra low sulfur diesel
53 Surge tank
54 Control ideogram-dozer
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