Hyundai Robex 160LC-9A User manual

Robex 160LC-9A
CRAWLER EXCAVATOR
OPERATOR'S MANUAL

TABLE OF CONTENT
CONTENTS 2
FOREWORD 3
BEFORE SERVICING THIS MACHINE 4
EC REGULATION APPROVED 5
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR 7
SAFETY LABELS 8
MACHINE DATA PLATE 22
GUIDE 23
SAFETY HINTS 24
1. BEFORE OPERATING THE MACHINE 24
2. DURING OPERATING THE MACHINE 39
3. DURING MAINTENANCE 46
4. PARKING 49
SPECIFICATIONS 50
1. MAJOR COMPONENT 50
2. SPECIFICATIONS 51
3. WORKING RANGE 54
4. WEIGHT 56
5. LIFTING CAPACITIES 57
6. BUCKET SELECTION GUIDE 61
7. UNDERCARRIAGE 63
8. SPECIFICATIONS FOR MAJOR COMPONENTS 65
9. RECOMMENDED OILS 68
CONTROL DEVICES 69
1. CAB DEVICES 69
2. CLUSTER 70
3. SWITCHES 93
4. LEVERS AND PEDALS 98
5. AIR CONDITIONER AND HEATER 101
6. OTHERS 105
OPERATION 128
1. SUGGESTION FOR NEW MACHINE 128
2. CHECK BEFORE STARTING THE ENGINE 129
3. STARTING AND STOP THE ENGINE 130
4. MODE SELECTION SYSTEM 134
5. OPERATION OF THE ORKING DEVICE 139
6. TRAVELING OF THE MACHINE 140
7. EFFICIENT WORKING METHOD 143
8. OPERATION IN THE SPECIAL WORK SITES 147
9. NORMAL OPERATION OF EXCAVATOR 149
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10. ATTACHMENT LOWERING (when engine is stopped) 150
11. STORAGE 151
12. RCV LEVER OPERATING PATTERN 153
13. SWITCHING HYDRAULIC ATTACHMENT CIRCUIT 155
TRANSPORTATION 156
1. PREPARATION FOR TRANSPORTATION 156
2. DIMENSION AND WEIGHT 157
3. LOADING THE MACHINE 160
4. FIXING THE MACHINE 162
5. LOADING AND UNLOADING BY CRANE 163
MAINTENANCE 164
1. INSTRUCTION 164
2. TIGHTENING TORQUE 169
3. FUEL, COOLANT AND LUBRICANTS 172
4. MAINTENANCE CHECK LIST 174
5. MAINTENANCE CHART 179
6. SERVICE INSTRUCTION 181
7. ELECTRICAL SYSTEM 206
8. AIR CONDITIONER AND HEATER 209
TROUBLESHOOTING GUIDE 211
1. ENGINE 211
2. ELECTRICAL SYSTEM 212
3. OTHERS 213
HYDRAULIC BREAKER AND QUICK CLAMP 214
1. SELECTING HYDRAULIC BREAKER 214
2. CIRCUIT CONFIGURATION 215
3. MAINTENANCE 216
4. PRECAUTIONS WHILE OPERATING THE BREAKER 217
5. QUICK CLAMP 219
INDEX 221
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CONTENTS
Foreword ----------------------------------------------------------- 0-1
Before servicing this machine - - - - - - - - - - - - - - - - - - - - - - - - - - - 0-2
EC regulation approved ------------------------------------ 0-3
Table to enter S/No and distribution - - - - - - - - - - - - - - - - - - - - - 0-4
Safety labels - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 0-5
Machine data plate -------------------------------------------- 0-18
Guide (direction, S/No, symbol) - - - - - - - - - - - - - - - - - - - - - - - - 0-19
SAFETY HINTS
1. Before operating the machine - - - - - - - - - - - - - - - - - - - - 1-1
2. During operating the machine - - - - - - - - - - - - - - - - - - - - 1-16
3. During maintenance ----------------------------------- 1-23
4. Parking -------------------------------------------------------- 1-26
SPECIFICATIONS
1. Major components -------------------------------------- 2-1
2. Specifications --------------------------------------------- 2-2
3. Working range -------------------------------------------- 2-5
4. Weight --------------------------------------------------------- 2-7
5. Lifting capacities ----------------------------------------- 2-8
6. Bucket selection guide ------------------------------- 2-12
7. Undercarriage --------------------------------------------- 2-14
8. Specification for major components - - - - - - - - - - - 2-16
9. Recommended oils ------------------------------------ 2-19
CONTROL DEVICES
1. Cab devices ------------------------------------------------ 3-1
2. Cluster -------------------------------------------------------- 3-2
3. Switches ----------------------------------------------------- 3-25
4. Levers and pedals -------------------------------------- 3-30
5. Air conditioner and heater - - - - - - - - - - - - - - - - - - - - - - - - - - 3-33
6. Others --------------------------------------------------------- 3-37
OPERATION
1. Suggestion for new machine - - - - - - - - - - - - - - - - - - - - - - 4-1
2. Check before starting the engine - - - - - - - - - - - - - - - 4-2
3. Starting and stop the engine - - - - - - - - - - - - - - - - - - - - - - 4-3
4. Mode selection system ------------------------------- 4-7
5. Operation of the working device
- - - - - - - - - - - - - - - - - 4-12
6.Traveling of the machine
- - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-13
7. Efficient working method ---------------------------- 4-16
8. Operation in the special work sites - - - - - - - - - - - - 4-20
9. Normal operation of excavator ------------------- 4-22
10. Attachment lowering ---------------------------------- 4-23
11. Storage ------------------------------------------------------ 4-24
12. RCV lever operating pattern ---------------------- 4-26
13. Switching hydraulic attachment circuit - - - - - - - 4-28
TRANSPORTATION
1. Preparation for transportation -------------------- 5-1
2. Dimension and weight ------------------------------- 5-2
3. Loading the machine --------------------------------- 5-5
4. Fixing the machine ------------------------------------ 5-7
5. Loading and unloading by crane --------------- 5-8
MAINTENANCE
1. Instruction ------------------------------------------------- 6-1
2.Tightening torque --------------------------------------- 6-6
3. Fuel, coolant and lubricants ----------------------- 6-9
4. Maintenance check list ------------------------------ 6-11
5. Maintenance chart ------------------------------------ 6-16
6. Service instruction ------------------------------------- 6-18
7. Electrical system ---------------------------------------- 6-41
8. Air conditioner and heater -------------------------- 6-44
TROUBLESHOOTING GUIDE
1. Engine -------------------------------------------------------- 7-1
2. Electrical system ---------------------------------------- 7-2
3. Others -------------------------------------------------------- 7-3
HYDRAULIC BREAKER AND QUICK CLAMP
1. Selecting hydraulic breaker ------------------------ 8-1
2. Circuit configuration ----------------------------------- 8-2
3. Maintenance ---------------------------------------------- 8-3
4. Precaution while operating the breaker - - - - - 8-4
5. Quick clamp ----------------------------------------------- 8-6
INDEX ------------------------------------------------------------- 9-1
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0-1
This manual contains a number of instructions and safety recommendations regarding driving, han-
dling, lubrication, maintenance, inspection and adjustment of the excavator.
The manual is to promote safety maintenance and enhance machine performance.
Keep this manual handy and have all personnel read it periodically.
If you sell the machine, be sure to give this manual to the new owners.
This machine complies with EC directive "2006/42/EC".
1.
Read
Read and
understand
understand this manual before operating the machine.
This operator's manual may contain attachments and optional equipment that are not available in
your area. Please consult your local Hyundai distributor for those items you require.
Improper operation and maintenance of this machine can be hazardous and could result in serious
injury or death.
Some actions involved in operation and maintenance of the machine can cause a serious accident,
if they are not done in a manner described in this manual.
The procedures and precautions given in this manual apply only to intended uses of the machine.
If you use your machine for any unintended uses that are not specifically prohibited, you must be
sure that it is safe for you and others. In no event should you or others engage in prohibited uses
of actions as described in this manual.
2.
Inspect
Inspect the jobsite and
follow
follow the safety recommendations in the
safety hints
safety hints section before oper-
ating the machine.
3. Use
genuine Hyundai spare parts
genuine Hyundai spare parts for the replacement of parts.
We expressly point out that Hyundai will not accept any responsibility for defects resulting from non-
genuine parts or non workmanlike repair.
In such cases Hyundai cannot assume liability for any damage.
Continuing improvements in the design of this machine can lead to changes in detail which may not
be reflected in this manual. Consult Hyundai or your Hyundai distributor for the latest available infor-
mation for your machine or for questions regarding information in this manual.
FOREWORD
FOREWORD
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