HYVA TITAN CITY User manual

TITAN CITY HOOKLOADER MAN TGE
INSTALLATION MANUAL

TITAN CITY HOOKLOADER MAN TGE
INSTALLATION MANUAL
subject to change without notice 2 OH-E CHL-0005 / 11 10 2019 / RV AA
CONTENTS
1. SAFETY ...................................................................................................................................................................................................................3
2. GENERAL POSITIONING OF CITY HOOKLOADER...................................................................................................................5
3. OVERVIEW OF CITY HOOKLOADER.................................................................................................................................................6
4. MOUNTING CHASSIS BRACKETS ........................................................................................................................................................7
5. MOUNTING OF SUBFRAME ................................................................................................................................................................... 8
6. ELECTRICAL WIRING .................................................................................................................................................................................10
7. HYDRAULICS....................................................................................................................................................................................................13
7.1 Mounting oil tank.................................................................................................................................................................................16
8. MOUNTING OF SIDE PROTECTION .................................................................................................................................................17
9. MOUNTING OF MUDGUARDS.............................................................................................................................................................19
Appendix A1: TITAN CITY Hydraulic diagram T3, 5 –xx –K........................................................................................................ 21
Appendix B1: TITAN CITY electric diagram T3, 5 –XX –K...........................................................................................................22

TITAN CITY HOOKLOADER MAN TGE
INSTALLATION MANUAL
subject to change without notice 3 OH-E CHL-0005 / 11 10 2019 / RV AA
1. SAFETY
Precaution:
Read and understand the safety instructions before operating a
hookloader. Also familiarize oneself with the operators’ manual.
Precaution:
Wear protective gear when working with a hookloader or truck
chassis.
Precaution:
Carefully check your surroundings before starting an operation.
Precaution:
Always follow the truck manufacturers guidelines when working
with the truck chassis.
Precaution:
Always follow the safety requirements posted in the workshop to
avoid risk of injury.

TITAN CITY HOOKLOADER MAN TGE
INSTALLATION MANUAL
subject to change without notice 4 OH-E CHL-0005 / 11 10 2019 / RV AA
Highly dangerous:
Standing beneath a hanging container, in reach of moving parts,
or besides a tipped hookloader.
Highly dangerous:
Maintaining the system with the key in the ignition, in tipped
position without a jig, or while the system is carrying a container.
Highly dangerous:
Bystanders and passers-by standing behind the system or within
reach of moving parts.
Highly dangerous:
Tipping with heavy winds (grade 5 or higher on the Beaufort scale).
Highly dangerous:
Before operating check the area for high voltage cables.
Storms can cause electrical discharge from the hookloader.
Warning:
Never lock any of the operating levers or buttons.
Warning:
Do not operate while stationed on a soft surface.
Caution:
Do not lift a container without checking the lifting attachments.

TITAN CITY HOOKLOADER MAN TGE
INSTALLATION MANUAL
subject to change without notice 5 OH-E CHL-0005 / 11 10 2019 / RV AA
2. GENERAL POSITIONING OF CITY HOOKLOADER
MAN
TGE 5.180 4x2 SB
WB 3645
GVW 4050 kg
Single cab

TITAN CITY HOOKLOADER MAN TGE
INSTALLATION MANUAL
subject to change without notice 6 OH-E CHL-0005 / 11 10 2019 / RV AA
3. OVERVIEW OF CITY
HOOKLOADER
Brackets
BR5
(x1)
BR4
(x2)
BR3
(x2)
BR2
(x2)
BR1
(x2)
Parts: (not supplied)
Tools:

TITAN CITY HOOKLOADER MAN TGE
INSTALLATION MANUAL
subject to change without notice 7 OH-E CHL-0005 / 11 10 2019 / RV AA
4. MOUNTING CHASSIS BRACKETS
Brackets
BR5
6x M14
BR4
2x M14
BR3
1x M14
BR2
2x M14
BR1
1x M14
BR5

TITAN CITY HOOKLOADER MAN TGE
INSTALLATION MANUAL
subject to change without notice 8 OH-E CHL-0005 / 11 10 2019 / RV AA
5. MOUNTING OF SUBFRAME
BR3
BR3
BR4
BR4
BR5
BR5

TITAN CITY HOOKLOADER MAN TGE
INSTALLATION MANUAL
subject to change without notice 9 OH-E CHL-0005 / 11 10 2019 / RV AA
BR2
BR2
BR1
BR1
BR2
BR1
BR1

TITAN CITY HOOKLOADER MAN TGE
INSTALLATION MANUAL
subject to change without notice 10 OH-E CHL-0005 / 11 10 2019 / RV AA
6. ELECTRICAL WIRING
1.
2.
Tools:

TITAN CITY HOOKLOADER MAN TGE
INSTALLATION MANUAL
subject to change without notice 11 OH-E CHL-0005 / 11 10 2019 / RV AA
1.
2.
200mm
B
A
C
B
A
E
C
B
D
B
C
F

TITAN CITY HOOKLOADER MAN TGE
INSTALLATION MANUAL
subject to change without notice 12 OH-E CHL-0005 / 11 10 2019 / RV AA
Wire
Socket
1
XT
2
11
3
25
4
1
5
XT1 (2)
6
XT2 (1)
7
XT2 (2)
8
XT3 (1)
9
XT3 (2)
10
11
11
10
12
12
13
6
1.
2.

TITAN CITY HOOKLOADER MAN TGE
INSTALLATION MANUAL
subject to change without notice 13 OH-E CHL-0005 / 11 10 2019 / RV AA
7. HYDRAULICS
Tools & parts (not
supplied)
= Low pressure
hose
= High pressure
hose
= Retour hose

TITAN CITY HOOKLOADER MAN TGE
INSTALLATION MANUAL
subject to change without notice 14 OH-E CHL-0005 / 11 10 2019 / RV AA
2.
3.
1.
2.

TITAN CITY HOOKLOADER MAN TGE
INSTALLATION MANUAL
subject to change without notice 15 OH-E CHL-0005 / 11 10 2019 / RV AA
3.

TITAN CITY HOOKLOADER MAN TGE
INSTALLATION MANUAL
subject to change without notice 16 OH-E CHL-0005 / 11 10 2019 / RV AA
7.1 Mounting oil tank
Tools & parts (not
supplied)

TITAN CITY HOOKLOADER MAN TGE
INSTALLATION MANUAL
subject to change without notice 17 OH-E CHL-0005 / 11 10 2019 / RV AA
8. MOUNTING OF SIDE PROTECTION
Tools & parts (not
supplied)

TITAN CITY HOOKLOADER MAN TGE
INSTALLATION MANUAL
subject to change without notice 18 OH-E CHL-0005 / 11 10 2019 / RV AA
1.
2.
3.
4.
5.
6.

TITAN CITY HOOKLOADER MAN TGE
INSTALLATION MANUAL
subject to change without notice 19 OH-E CHL-0005 / 11 10 2019 / RV AA
9. MOUNTING OF MUDGUARDS
Tools & parts (not
supplied)

TITAN CITY HOOKLOADER MAN TGE
INSTALLATION MANUAL
subject to change without notice 20 OH-E CHL-0005 / 11 10 2019 / RV AA
1.
2.
3.
4.
5.
X1 =
210mm
X2 =
430mm