IBA ibaPADU-16-M User manual

ibaPADU-16-M
Modular Parallel A/D Converter Unit for High Speed Measurement
Manual
Issue 2.1

2 Issue 2.1
Manufacturer
iba AG
Koenigswarterstr. 44
90762 Fuerth
Germany
Contacts
Main office [phone]
Fax [phone]
Support [phone]
Engineering [phone]
E-mail: [email protected]
Web: www.iba-ag.com
This manual must not be circulated or copied, or its contents utilized and disseminated,
without our express written permission. Any breach or infringement of this provision will
result in liability for damages.
©iba AG 2012, All Rights Reserved
The content of this publication has been checked for compliance with the described
hardware and software. Nevertheless, deviations cannot be excluded completely so
that the full compliance is not guaranteed. However, the information in this publication
is updated regularly. Required corrections are contained in the following regulations or
can be downloaded on the Internet.
The current version is available for download on our web site http://www.iba-ag.com.
Protection note
Windows® is a label and registered trademark of the Microsoft Corporation. Other
product and company names mentioned in this manual can be labels or registered
trademarks of the corresponding owners.
Certification
The device is certified according to the European standards and directives. This device
corresponds to the general safety and health requirements. Further international cus-
tomary standards and directives have been observed.
Version Date Revision Chapter / Author Version
HW/FW
V2.1 02/01/11 F mode (daisy chain)
Power supply (Techn. Data)
Configuring with ibaPDA
7.2
12.1
10
st

ibaPADU-16-M Manual
Issue 2.1 3
Table of contents
1About this manual.............................................................................................5
1.1 Target group...................................................................................................... 5
1.2 Designations ..................................................................................................... 5
1.3 Symbols used ................................................................................................... 6
2Safety instructions............................................................................................7
2.1 Designated use ................................................................................................. 7
2.2 Important Information ........................................................................................ 7
3Introduction.......................................................................................................9
3.1 Description ........................................................................................................ 9
3.2 Applications....................................................................................................... 9
4Contents of Delivery.......................................................................................10
5System Requirements ....................................................................................11
5.1 Software .......................................................................................................... 11
5.2 Hardware ........................................................................................................ 11
6Mounting and Dismounting............................................................................12
6.1 Mounting ......................................................................................................... 12
6.2 Dismounting .................................................................................................... 12
6.3 Modules exchange.......................................................................................... 12
7System Topologies and Addressing..............................................................13
7.1 M Mode ........................................................................................................... 13
7.2 F Mode............................................................................................................ 13
7.3 Process Monitoring Topology Example (Simultaneous sampling) .................. 14
8Product Properties..........................................................................................16
8.1 Sub modules ................................................................................................... 17
8.1.1 Analog Inputs ±10 V DC.................................................................................. 17
8.1.2 Analog Inputs 110 V AC, 220 V AC, 380 V AC................................................ 17
8.1.3 Analog Inputs 1A AC, 5A AC, 1A AC/100A DC (100 A for 1 sec)..................... 17
8.1.4 Digital Inputs 8DI 24V, 8DI 110V, 8 DI 220V ................................................... 17
8.1.5 Other Modules ................................................................................................ 17
8.1.6 Module System Settings ................................................................................. 18
8.2 Device Interfaces and Characteristics, Connectors ........................................ 19
8.3 Power supply connector X1 ............................................................................ 20
8.4 Fiber Optic Inputs (X8 and X11) and Outputs (X9 and X12) ........................... 20
8.5 Device Mode Setting with Switches S1 and S2 .............................................. 20
8.6 Analog Connector Pinning (X2-X5)................................................................. 21
8.7 Binary Connector Pinning X10 and X13.......................................................... 24

Manual ibaPADU-16-M
4 Issue 2.1
8.8 LED Indicators (for Modules A and B) Run, Link and Error............................. 24
8.9 Service Interfaces X6 and X7 ......................................................................... 25
8.10 Shield Connector N1 for Physical Earth.......................................................... 25
9Programmable Settings of the I/O-Modules .................................................26
9.1 Sampling Rate ................................................................................................ 26
9.2 Analog Modules .............................................................................................. 26
9.2.1 Input Gain ....................................................................................................... 26
9.2.2 Programmable Low Pass Filter....................................................................... 26
9.2.3 Calibration Parameters ................................................................................... 28
10 Configuring with ibaPDA ...............................................................................29
10.1 Configuring ibaPADU-16-M with M mode ....................................................... 29
10.2 Configuring Triggers........................................................................................ 34
10.3 Configuring the Data Store.............................................................................. 37
10.4 Configuring the Signal View............................................................................ 38
11 Tests.................................................................................................................39
11.1 Type approvals................................................................................................ 39
11.1.1 Environmental Conditions and Tests............................................................... 39
11.2 EMC- and Safety Test, CE Conformity............................................................ 39
12 Technical Data.................................................................................................40
12.1 Main data ........................................................................................................ 40
12.2 Sub modules ................................................................................................... 41
13 Support and Contact ......................................................................................44

ibaPADU-16-M Manual
Issue 2.1 5
1 About this manual
This manual describes the construction, the use and the operation of the device
ibaPADU-16-M.
1.1 Target group
This manual addresses in particular the qualified professionals who are familiar with
handling electrical and electronic modules as well as communication and measurement
technology. A person is regarded as professional if he/she is capable of assessing
safety and recognizing possible consequences and risks on the basis of his/her spe-
cialist training, knowledge and experience and knowledge of the standard regulations.
He or she must have the following qualifications:
Trained and authorized to energize, de-energize, clear, ground and tag circuits and
equipment in accordance with established safety procedures.
Trained in the proper care and use of protective equipment in accordance with es-
tablished safety procedures.
Trained in rendering first aid.
1.2 Designations
The following designations are used in this manual:
Action Designations
Menu command Menu „Logic diagram“
Call of menu command „Step 1 – Step 2 – Step 3 – Step x”
Example:
Select menu „Logic diagram – Add – New logic
diagram ”
Keys <Key name>
Example: <Alt>; <F1>
Press keys simultaneously <Key name> + <Key name>
Example:
<Alt> + <Strg>
Buttons <Button name>
Example:
<OK>; <Cancel>
File names, Paths „File name“, „Path”
Example:
„Test.doc“

Manual ibaPADU-16-M
1.3 Symbols used
If safety instructions or other information are used in this manual, they mean:
The non-observance of this safety information may result in an imminent risk of death
or severe injury:
By an electric shock!
Due to the improper handling of iba software products which are coupled to input
and output procedures with control function!
If you do not observe the safety instructions regarding the process and the system or
machine to be controlled, there is a risk of death or severe injury!
The non-observance of this safety information may result in a potential risk of death o
r
severe injury!
The non-observance of this safety information may result in a potential risk of injury o
r
material damage!
Note
A note indicates special requirements or actions to be observed.
Important information
Information that a special indication has to be observed, e.g. exceptions from the gen-
eral rule.
Tip
Tip or example which serves as helpful information or a trick to facilitate the work.
Other documentation
Reference to supplementary documentation or further literature.
6 Issue 2.1

ibaPADU-16-M Manual
2 Safety instructions
2.1 Designated use
The device is electrical equipment. It may be used only in the following applications:
Automation of industrial systems
Measurement data logging and analysis
Applications of ibaSoftware products (ibaPDA, ibaLogic etc.)
The device may not be operated in mains supply circuits!
2.2 Important Information
Important note
The information in this manual does not purpose to cover all details or variations in
equipment, or to provide for every possible contingency to be met in connection with
installation, operation or maintenance.
Should further information be desired or should particular problems arise which are not
covered sufficiently for the purchaser’s purposes, please contact iba office.
Further, the contents of this manual shall not become a part of, nor modify, any prior or
existing agreement, commitment or relationship. The sales contract contains the entire
obligation of iba.
The warranty contained in the contract between the parties is the sole warranty of iba.
A
ny statements contained herein do not create new warranties nor modify the existing
warranty.
Electrical equipment has components which are at dangerous voltage levels.
If these instructions are not strictly adhered to, this can result in severe bodily injury
and material damage.
Only appropriately qualified personnel may work on this equipment or in its vicinity.
These personnel must be completely knowledgeable about all the warnings and ser-
vice measures according to this User Manual.
The successful and safe operation of this equipment is dependent on proper handling,
installation, operation and maintenance.
This board contains components which can be destroyed by electrostatic discharge.
Prior to touching any electronics board, your body must be electrically discharged. This
can be simply done by touching a conductive, grounded object immediately beforehand
(e.g. bare metal cabinet components, socket protective conductor contact).
Issue 2.1 7

Manual ibaPADU-16-M
8 Issue 2.1
Hazardous voltages are present in this electrical equipment during operation. Non-
observance of the safety instructions can result in severe personal injury or property
damage. It is especially important that the warning information in all of the relevant
Operating Instructions is strictly observed.
Note
Please clean device only with a dry cloth.

ibaPADU-16-M Manual
Issue 2.1 9
3 Introduction
3.1 Description
The device ibaPADU-16-M (Parallel Analog Digital Units) is especially designed for
high speed data acquisition and control purposes for up to 25 kHz sampling rate per
channel. The ibaPADU-16-M consists of 2 fully independent modules called Module A
and Module B which operate similar to an ibaPADU-8-M device.
The device can be factory configured for a variety of measuring purposes from low vol-
tage to power line voltages and currents with the following components:
ibaPADU-16-M basic device, with Product Safety specification according to
EN 61010-1 (CAT II)
Analog sub modules (single channel modules with different input types),
up to 16 modules may be operated.
Binary input sub modules (8-channel modules for different input types),
up to two modules can be used
Up to 4 rugged HARTING connectors depending to the used analog input types and
the amount of channels.
The device is housed in a rugged 19” rack mount chassis. All connectors are located in
the rear. The front panel holds the status LEDs and mode switches.
3.2 Applications
The devices are ideally suited for the following applications:
Power Line Monitoring (Transient Fault Recorder)
Machine Condition Monitoring
Predictive Maintenance (i. e. Bearing Monitoring and Fault detection)
Commissioning
To guarantee a good dynamic range or SNR ration of the signals every A/D channel is
equipped with its own A/D converter and signal conditioning circuitry.
In M mode (see chapter 7.1 "M Mode"), the full device (Module A and B) uses 2 bi-
directional inputs/outputs from an ibaFOB-4i/4o card. The fiber optic port output defini-
tion is 100% compatible to ibaPADU-8-ICP and ibaPADU-8-M. .
In F mode (see chapter 7.2 “F Mode”) up to 4 ibaPADU-16-M devices are cascadable
on the fiber optic links.

Manual ibaPADU-16-M
4 Contents of Delivery
The following components are part of this delivery:
ibaPADU-16-M device
Power cord
Phoenix connectors for digital inputs
HARTING connector parts (hood with straight cable outlet, female insert)
Number of connectors and the types of inserts will vary based on the types of mod-
ules ordered for the ibaPADU-16-M.
For ±10 V inputs: 72 pin female insert
For ≥110 V ~ inputs: 40 pin female insert
For current inputs: socket inserts with 4 switching contact
Note
Cable gland and pins are NOT part of delivery and should be chosen by the user ac-
cording to the required cable type.
Calibration protocols
Manual
Device configuration sheet
10 Issue 2.1