IBA ibaPADU-16-M User manual

ibaPADU-16-M
Modular Parallel A/D Converter Unit for High Speed Measurement
Manual
Issue 2.1

2 Issue 2.1
Manufacturer
iba AG
Koenigswarterstr. 44
90762 Fuerth
Germany
Contacts
Main office [phone]
Fax [phone]
Support [phone]
Engineering [phone]
E-mail: [email protected]
Web: www.iba-ag.com
This manual must not be circulated or copied, or its contents utilized and disseminated,
without our express written permission. Any breach or infringement of this provision will
result in liability for damages.
©iba AG 2012, All Rights Reserved
The content of this publication has been checked for compliance with the described
hardware and software. Nevertheless, deviations cannot be excluded completely so
that the full compliance is not guaranteed. However, the information in this publication
is updated regularly. Required corrections are contained in the following regulations or
can be downloaded on the Internet.
The current version is available for download on our web site http://www.iba-ag.com.
Protection note
Windows® is a label and registered trademark of the Microsoft Corporation. Other
product and company names mentioned in this manual can be labels or registered
trademarks of the corresponding owners.
Certification
The device is certified according to the European standards and directives. This device
corresponds to the general safety and health requirements. Further international cus-
tomary standards and directives have been observed.
Version Date Revision Chapter / Author Version
HW/FW
V2.1 02/01/11 F mode (daisy chain)
Power supply (Techn. Data)
Configuring with ibaPDA
7.2
12.1
10
st

ibaPADU-16-M Manual
Issue 2.1 3
Table of contents
1About this manual.............................................................................................5
1.1 Target group...................................................................................................... 5
1.2 Designations ..................................................................................................... 5
1.3 Symbols used ................................................................................................... 6
2Safety instructions............................................................................................7
2.1 Designated use ................................................................................................. 7
2.2 Important Information ........................................................................................ 7
3Introduction.......................................................................................................9
3.1 Description ........................................................................................................ 9
3.2 Applications....................................................................................................... 9
4Contents of Delivery.......................................................................................10
5System Requirements ....................................................................................11
5.1 Software .......................................................................................................... 11
5.2 Hardware ........................................................................................................ 11
6Mounting and Dismounting............................................................................12
6.1 Mounting ......................................................................................................... 12
6.2 Dismounting .................................................................................................... 12
6.3 Modules exchange.......................................................................................... 12
7System Topologies and Addressing..............................................................13
7.1 M Mode ........................................................................................................... 13
7.2 F Mode............................................................................................................ 13
7.3 Process Monitoring Topology Example (Simultaneous sampling) .................. 14
8Product Properties..........................................................................................16
8.1 Sub modules ................................................................................................... 17
8.1.1 Analog Inputs ±10 V DC.................................................................................. 17
8.1.2 Analog Inputs 110 V AC, 220 V AC, 380 V AC................................................ 17
8.1.3 Analog Inputs 1A AC, 5A AC, 1A AC/100A DC (100 A for 1 sec)..................... 17
8.1.4 Digital Inputs 8DI 24V, 8DI 110V, 8 DI 220V ................................................... 17
8.1.5 Other Modules ................................................................................................ 17
8.1.6 Module System Settings ................................................................................. 18
8.2 Device Interfaces and Characteristics, Connectors ........................................ 19
8.3 Power supply connector X1 ............................................................................ 20
8.4 Fiber Optic Inputs (X8 and X11) and Outputs (X9 and X12) ........................... 20
8.5 Device Mode Setting with Switches S1 and S2 .............................................. 20
8.6 Analog Connector Pinning (X2-X5)................................................................. 21
8.7 Binary Connector Pinning X10 and X13.......................................................... 24

Manual ibaPADU-16-M
4 Issue 2.1
8.8 LED Indicators (for Modules A and B) Run, Link and Error............................. 24
8.9 Service Interfaces X6 and X7 ......................................................................... 25
8.10 Shield Connector N1 for Physical Earth.......................................................... 25
9Programmable Settings of the I/O-Modules .................................................26
9.1 Sampling Rate ................................................................................................ 26
9.2 Analog Modules .............................................................................................. 26
9.2.1 Input Gain ....................................................................................................... 26
9.2.2 Programmable Low Pass Filter....................................................................... 26
9.2.3 Calibration Parameters ................................................................................... 28
10 Configuring with ibaPDA ...............................................................................29
10.1 Configuring ibaPADU-16-M with M mode ....................................................... 29
10.2 Configuring Triggers........................................................................................ 34
10.3 Configuring the Data Store.............................................................................. 37
10.4 Configuring the Signal View............................................................................ 38
11 Tests.................................................................................................................39
11.1 Type approvals................................................................................................ 39
11.1.1 Environmental Conditions and Tests............................................................... 39
11.2 EMC- and Safety Test, CE Conformity............................................................ 39
12 Technical Data.................................................................................................40
12.1 Main data ........................................................................................................ 40
12.2 Sub modules ................................................................................................... 41
13 Support and Contact ......................................................................................44

ibaPADU-16-M Manual
Issue 2.1 5
1 About this manual
This manual describes the construction, the use and the operation of the device
ibaPADU-16-M.
1.1 Target group
This manual addresses in particular the qualified professionals who are familiar with
handling electrical and electronic modules as well as communication and measurement
technology. A person is regarded as professional if he/she is capable of assessing
safety and recognizing possible consequences and risks on the basis of his/her spe-
cialist training, knowledge and experience and knowledge of the standard regulations.
He or she must have the following qualifications:
Trained and authorized to energize, de-energize, clear, ground and tag circuits and
equipment in accordance with established safety procedures.
Trained in the proper care and use of protective equipment in accordance with es-
tablished safety procedures.
Trained in rendering first aid.
1.2 Designations
The following designations are used in this manual:
Action Designations
Menu command Menu „Logic diagram“
Call of menu command „Step 1 – Step 2 – Step 3 – Step x”
Example:
Select menu „Logic diagram – Add – New logic
diagram ”
Keys <Key name>
Example: <Alt>; <F1>
Press keys simultaneously <Key name> + <Key name>
Example:
<Alt> + <Strg>
Buttons <Button name>
Example:
<OK>; <Cancel>
File names, Paths „File name“, „Path”
Example:
„Test.doc“

Manual ibaPADU-16-M
1.3 Symbols used
If safety instructions or other information are used in this manual, they mean:
The non-observance of this safety information may result in an imminent risk of death
or severe injury:
By an electric shock!
Due to the improper handling of iba software products which are coupled to input
and output procedures with control function!
If you do not observe the safety instructions regarding the process and the system or
machine to be controlled, there is a risk of death or severe injury!
The non-observance of this safety information may result in a potential risk of death o
r
severe injury!
The non-observance of this safety information may result in a potential risk of injury o
r
material damage!
Note
A note indicates special requirements or actions to be observed.
Important information
Information that a special indication has to be observed, e.g. exceptions from the gen-
eral rule.
Tip
Tip or example which serves as helpful information or a trick to facilitate the work.
Other documentation
Reference to supplementary documentation or further literature.
6 Issue 2.1

ibaPADU-16-M Manual
2 Safety instructions
2.1 Designated use
The device is electrical equipment. It may be used only in the following applications:
Automation of industrial systems
Measurement data logging and analysis
Applications of ibaSoftware products (ibaPDA, ibaLogic etc.)
The device may not be operated in mains supply circuits!
2.2 Important Information
Important note
The information in this manual does not purpose to cover all details or variations in
equipment, or to provide for every possible contingency to be met in connection with
installation, operation or maintenance.
Should further information be desired or should particular problems arise which are not
covered sufficiently for the purchaser’s purposes, please contact iba office.
Further, the contents of this manual shall not become a part of, nor modify, any prior or
existing agreement, commitment or relationship. The sales contract contains the entire
obligation of iba.
The warranty contained in the contract between the parties is the sole warranty of iba.
A
ny statements contained herein do not create new warranties nor modify the existing
warranty.
Electrical equipment has components which are at dangerous voltage levels.
If these instructions are not strictly adhered to, this can result in severe bodily injury
and material damage.
Only appropriately qualified personnel may work on this equipment or in its vicinity.
These personnel must be completely knowledgeable about all the warnings and ser-
vice measures according to this User Manual.
The successful and safe operation of this equipment is dependent on proper handling,
installation, operation and maintenance.
This board contains components which can be destroyed by electrostatic discharge.
Prior to touching any electronics board, your body must be electrically discharged. This
can be simply done by touching a conductive, grounded object immediately beforehand
(e.g. bare metal cabinet components, socket protective conductor contact).
Issue 2.1 7

Manual ibaPADU-16-M
8 Issue 2.1
Hazardous voltages are present in this electrical equipment during operation. Non-
observance of the safety instructions can result in severe personal injury or property
damage. It is especially important that the warning information in all of the relevant
Operating Instructions is strictly observed.
Note
Please clean device only with a dry cloth.

ibaPADU-16-M Manual
Issue 2.1 9
3 Introduction
3.1 Description
The device ibaPADU-16-M (Parallel Analog Digital Units) is especially designed for
high speed data acquisition and control purposes for up to 25 kHz sampling rate per
channel. The ibaPADU-16-M consists of 2 fully independent modules called Module A
and Module B which operate similar to an ibaPADU-8-M device.
The device can be factory configured for a variety of measuring purposes from low vol-
tage to power line voltages and currents with the following components:
ibaPADU-16-M basic device, with Product Safety specification according to
EN 61010-1 (CAT II)
Analog sub modules (single channel modules with different input types),
up to 16 modules may be operated.
Binary input sub modules (8-channel modules for different input types),
up to two modules can be used
Up to 4 rugged HARTING connectors depending to the used analog input types and
the amount of channels.
The device is housed in a rugged 19” rack mount chassis. All connectors are located in
the rear. The front panel holds the status LEDs and mode switches.
3.2 Applications
The devices are ideally suited for the following applications:
Power Line Monitoring (Transient Fault Recorder)
Machine Condition Monitoring
Predictive Maintenance (i. e. Bearing Monitoring and Fault detection)
Commissioning
To guarantee a good dynamic range or SNR ration of the signals every A/D channel is
equipped with its own A/D converter and signal conditioning circuitry.
In M mode (see chapter 7.1 "M Mode"), the full device (Module A and B) uses 2 bi-
directional inputs/outputs from an ibaFOB-4i/4o card. The fiber optic port output defini-
tion is 100% compatible to ibaPADU-8-ICP and ibaPADU-8-M. .
In F mode (see chapter 7.2 “F Mode”) up to 4 ibaPADU-16-M devices are cascadable
on the fiber optic links.

Manual ibaPADU-16-M
4 Contents of Delivery
The following components are part of this delivery:
ibaPADU-16-M device
Power cord
Phoenix connectors for digital inputs
HARTING connector parts (hood with straight cable outlet, female insert)
Number of connectors and the types of inserts will vary based on the types of mod-
ules ordered for the ibaPADU-16-M.
For ±10 V inputs: 72 pin female insert
For ≥110 V ~ inputs: 40 pin female insert
For current inputs: socket inserts with 4 switching contact
Note
Cable gland and pins are NOT part of delivery and should be chosen by the user ac-
cording to the required cable type.
Calibration protocols
Manual
Device configuration sheet
10 Issue 2.1

ibaPADU-16-M Manual
Issue 2.1 11
5 System Requirements
5.1 Software
ibaScope
ibaPDA-V6
5.2 Hardware
One of the following fibre optic boards:
ibaFOB-io-S (only for one module)
ibaFOB-4i-S and ibaFOB-4o,
ibaFOB-io-D or ibaFOB-io-Dexp (only for one module)
ibaFOB-2io-D or ibaFOB-2io-Dexp
ibaFOB-4i-D or ibaFOB-4i-Dexp and ibaFOB-4o

Manual ibaPADU-16-M
6 Mounting and Dismounting
6.1 Mounting
1. Fix the device with the 4 front panel screws into the cubicle.
2. Once fixed, connect the power supply to the termination shown on the device.
3. Connect all HARTING and Phoenix connectors in the rear of the device.
4. Finally, connect fiber-optic cables to the TX/RX ports as shown on the device so
that the fiber-optic ring is completed.
6.2 Dismounting
1. Disconnect all external connections from the device.
2. Unscrew the 4 front panel screws (and the additional rear holding if present) while
holding the device securely.
3. Remove device from cubicle.
Disconnect all analog and digital input connectors before operating the V.24 Service
port!
6.3 Modules exchange
The device must be opened if modules are to be changed.
The device may be opened ONLY by qualified personnel!
Remove power supply and ALL measuring cables before opening device!
To avoid electric shock always connect the device to earth ground.
To avoid electrostatic discharge which may destroy the device change modules in a
protected ESD environment only! Ignoring the ESD precautions void the warranty!
1. Turn the 2 fast mounting screws a ¼ turn counterclockwise.
2. Pull the cover in direction of the front panel.
3. Dismount/mount the module (-s) by opening/closing the fixation screw. Counting
order for the modules is front left (channel 0) to right (channel 7) with front view.
4. Pull the cover back into it fitting and turn the 2 screws a ¼ turn clockwise.
12 Issue 2.1

ibaPADU-16-M Manual
7 System Topologies and Addressing
There are 2 modes that can be set by an ibaPADU-16-M device. These modes can be
mixed within one device and within one PC.
M Mode: Mode switch in position 0
Sample rate up to 25 kHz
No daisy chain possible
Synchronous mode
F Mode: Mode switch all positions between 1 and 8
Sample rate up to 1 kHz
Daisy chain possible
Asynchronous mode
7.1 M Mode
The ibaPADU-16-M device needs two bi-directional fiber optic connections (ring topo-
logy) for proper operation.
The ibaPADU-16-M is directly connected to the ibaFOB-4i/4o (S or D) fiber optic ports.
8 devices are allowed per PC with a sampling rate of 25 kHz.
Note
Cascading of devices is not allowed.
Signal distribution: Optical output signals cannot be multiplied (with ibaBM-FOX-i-3o
device).
Synchronization of different links: All device samples are fully synchronized with ns ac-
curacy.
7.2 F Mode
The ibaPADU-16-M device needs only 2 simple fiber optic connections per device to
the FOB card. The device mode switch must be set to one of the positions between 1
and 8. No synchronous monitoring or recording of input signals. Set to F mode up to 4
ibaPADU-16-M devices are cascadable on the fiber optic links.
The maximal sample rate is 1 kHz. The number of devices per PC is limited only by the
number of slots for the FOB boards.
Note
Addressing: One address represents 8 analog and 8 digital channels. In a cascade o
f
devices each device must have a unique address. One device (2 modules) occupy 2
address areas.
Mixing of different ibaPADU device types (ibaPADU-16-M in F Mode, ibaPADU-8, iba-
PADU-32, ibaNet750 ) within a fiber optic link cascade is allowed.
Signal distribution: All optical output signals may be multiplied with an ibaBM-FOX-i-3o
device.
Synchronization of different links: The accuracy of the acquisition is 1 ms.
Issue 2.1 13

Manual ibaPADU-16-M
7.3 Process Monitoring Topology Example (Simultaneous sam-
pling)
Figure 1 depicts a possible topology for process monitoring of 16 simultaneous sam-
pled signals, e.g. for drive control monitoring with a combination of one ibaFOB-4i- and
one ibaFOB-4o card. Each ibaFOB link can support 1 out of 2 ibaPADU-16-M links. Up
to 32 (analog and digital) channels can be sampled continuously using this topology
(with one ibaFOB-4i-/-4o). For continuous process monitoring, multiplex operation of
the device network is not required. All devices must have the address switch to 0 (M
Mode). A maximum of 128 analog plus 128 binary signals may be sampled like this
(with 4 ibaFOB-4i/-4o). For the required PCI slots iba provides a special PC series
(ibaRackline PCs).
Figure 1: System Topology for Process Monitoring
It is possible to couple other process signals using other input devices from iba, if the
corresponding interface is available.
14 Issue 2.1

ibaPADU-16-M Manual
Example 2: ibaPADU-16-M devices in continuous measuring mode (multiple PCs)
Topology: Transient Fault Recorder (TFR)
Devices are organized in n- rings (one device fully connected needs 2 rings = max 2
devices per ibaFOB-4i-/-4o-S or -D.
All devices must have the address switch on position 0 (M mode).
Devices Online Data Acquisition Offline Analysis
Figure 2 : System Topology for Signal Monitoring with multiple PCs
Issue 2.1 15

Manual ibaPADU-16-M
16 Issue 2.1
8 Product Properties
The ibaPADU-16-M device has the following properties:
Power supply (type 115 V /230 V AC 50 Hz /60 Hz and 110/220 V DC ±20 %)
Rugged mechanical and electrically shielded metal case (19 “ rack mount) with
3 HE (5.20 in/132 mm)
Device contains 2 fully independent 8 + 8 channel sub devices with individual proc-
essors and fiber optic communication links (Module A and B)
Each sub device has:
3 LEDs (Run, Link, Error)
A fiber optic input and output to transmit the signals or for daisy chaining of multiple
devices in F mode.
8 slots for 1- 8 analog inputs 16 bits (depending on the used analog sub modules),
galvanically isolated against each other and against digital ground
1 slot for 8 binary inputs (different types available), galvanically isolated against
each other and against digital ground
Service ports for (later) firmware updates
Shielded connector(-s) (HARTING connector for analog inputs)
Sampling rate can be programmed for the device by program; fmax is 25 kHz
Mode switch

ibaPADU-16-M Manual
Issue 2.1 17
8.1 Sub modules
The data acquisition sub modules can be plugged into the module slots (connectors).
Max. 16 channels can be operated within a device. Grouping is done logically and for
different signal types.
Protection measures require that high voltages and lower voltages are not to be mixed
within a single connector. The design of the ibaPADU-16-M supports this feature (refer
to connectors). Normally AC currents and voltages are measured in groups of 4. Mixing
of different modules within a device is allowed in accordance to the requirements of
these groups.
The device is configured and manufactured according to the selected modules. For ad-
ding or replacing a module the device cover must be opened.
For more information see chapter „ Technical Data and Environmental Conditions “
8.1.1 Analog Inputs ±10 V DC
Inputs for DC ±10 V are used to measure analog signals of the control system and the
DC protection.
Inputs scalable to physical dimensions (2pt. SW scaling)
Max. 16 inputs are represented within the HARTING connector X5. No signal mixes
with other types of signals are allowed within X5. X5 is always available at the device
while the other connectors are mounted only if the appropriate modules are there.
8.1.2 Analog Inputs 110 V AC, 220 V AC, 380 V AC
These inputs transform these values into ±10 V DC ranges of the measuring circuitry
and are designed for the direct connection of the voltage transducers.
Each 4 of these inputs are represented within one HARTING input connector in groups
of 4 inputs. That means if only 4 of these inputs were selected only 1 HARTING con-
nector is present for these inputs.
8.1.3 Analog Inputs 1A AC, 5A AC, 1A AC/100A DC (100 A for 1 sec)
These inputs are to be designed to accept the signal of the current converter and trans-
form this signal into the DC ±10 V range of the measuring circuitry. The contained DC
current part within the signal is also to be measured.
Every 4 of these inputs are represented within one HARTING input connector in groups
of 4 inputs. These connectors in addition short-circuit the current line if connector is
pulled out (disconnected) to protect the connected current transducers. That means too
if only 4 of these inputs were selected only 1 HARTING connector is present for these.
8.1.4 Digital Inputs 8DI 24V, 8DI 110V, 8 DI 220V
There are two different input modules available with 8 channels each. 2 modules can
be used at the same time. 8 channels are represented within one Phoenix connector.
8.1.5 Other Modules
Due to the modularity of the device other modules can be designed on request (As ICP,
Speed Pulse counters etc. are to be designed for other applications too – please con-
tact iba for more information).

Manual ibaPADU-16-M
18 Issue 2.1
8.1.6 Module System Settings
The following table shows the values that have to be set by the software as signal input
range:
Module Name 1st Input Range 2nd Input Range
ibaMX-1-AI ±10V ± 10 V -
ibaMX-1-AI 110VAC ± 312 V -
ibaMX-1-AI 220VAC ± 624 V -
ibaMX-1-AI 380 VAC ± 1074 V -
ibaMX-1-AI 5A ± 15 A -
ibaMX-1-AI 1A ± 3 A -
ibaMX-1-AI 1/100A (2 x ADC) ± 6.25 A ± 100 A

ibaPADU-16-M Manual
8.2 Device Interfaces and Characteristics, Connectors
Front View
PADU16M_LASER_FR_V2
LASER_V2
27.08.02
AB
iba
ingenieurbuero
anhaus gmbh
Germany
Run
Link
Error
Run
Link
Error Mode
Mode
MODULE BMODULE A
Transient Fault Recorder
Issue 2.1 19
LEDs (run, link, error) Mode switch
Module A
LEDs (run, link, error) Mode switch
Module B
Rear View
Analog inputs:
X2: High Voltage/current inputs ModA 0..3
X3: High Voltage/current inputs ModA 4..7
X4: High Voltage/current inputs ModB 0..3
X5: High Voltage/current inputs ModB 4..7
or
low voltage inputs (max 24 V) instead of
high voltage/current inputs
Binary inputs
X10: Binary inputs ModA 0..7
X13: Binary inputs ModB 0..7
X6/X7: Service ports for ModA + ModB
X8, X9, X11, X12 FO connectors
X1 Power supply (DC or AC)

Manual ibaPADU-16-M
8.3 Power supply connector X1
A standard AC 250 V/10 A cord cable for
the power supply is included in delivery.
Length: 6.5 ft (2 m)
8.4 Fiber Optic Inputs (X8 and X11) and Outputs (X9 and X12)
The 2 connectors (ST type) for each module serve to connect the device to the fiber
optic bus.
8.5 Device Mode Setting with Switches S1 and S2
Each half of the device has its own mode switch: Set switch to mode 0 for “M mode”
operation or mode 1 to 8 for “F mode” operation.
20 Issue 2.1