Icarus 3D M2 SERIES User manual
Getting Help from ICARUS
Help us help you better
Before you contact Icarus, please record the following information:
Your Serial number (located on the back of the product)
Your Model number (located on the back)
Purchase Date of your product
Customer Technical Support Sequence
1. Internet – www.icarus3D.eu
For quick and comprehensive self-help in an intuitively guided interactive
troubleshooting environment, the place to start is our helpful tech support
website. In addition, the latest driver downloads, answers to frequently asked
questions, product information and various instruction manuals are found
here.
For individual attention to a special issue, try emailing our friendly technical
support representatives, specially trained to communicate quick, easy, and
logical solutions to your inquiries within 48 hours.
For more information and updated program specifics, please visit our website at
www.icarus3D.eu
* support program specifics are subject to change without notice.
Manual – ICARUS 3D M2 – 2014 - www.icarus3d.eu 2
ICARUS 3D M2 series 3D Printer Manual
Copyright
This manual is copyrighted by Euroline Distribution BVBA with all rights reserved.
Under the copyright laws, this manual may not be reproduced in any form, in whole or
in part, without the prior written consent of Euroline Distribution BVBA.
(c) 2014 Euroline Distribution BVBA
Disclaimer
ICARUS 3D has reviewed this manual thoroughly in order that it wil be an easy-to-use
guide to your Icarus 3D M2 printer. All statements, technical information and
recommendations in this manual and in any guides or related documents are believed
reliable, but the accuracy and completeness thereof are not guaranteed or warranted,
and they are not intended to be, nor should they be understood to be, representation or
warranties concerning the products described.
Specifications are subject to change without notice.
All information regarding non-ICARUS products was compiled from publicly available
information. No representation is made regarding the accuracy thereof.
Consumables
Consumables (filaments / lubrication) are available for five (5) years after production
has stopped.
Trademarks
“Microsoft” is a registered trademark of Microsoft Corporation
“Windows” is a trademark of Microsoft Corporation, registered in the U.S. And other
countries.
“Windows Vista” is a trademark of Microsoft Corporation
“Windows 7” is a trademark of Microsoft Corporation
“Macintosh” and “Mac” are trademarks of Apple Inc., registered in the U.S. And other
countries.
Euroline Distribution BVBA
Jan Gossaertstraat 9
Marke, Belgium
Manual – ICARUS 3D M2 – 2014 - www.icarus3d.eu 4
Table of Contents
Support 2
Copyright information 4
Table of Contents 4
Before using this printer ! 6
Health and Safety 7
Product discription 11
Intended use 12
Care & Maintenance 13
Getting Started 15
Installing the drivers 17
Installing the software 19
Loading filament 20
Calibrating and preparing your printer 22
Using the printer 32
Slicing an STL model 34
Print settings and tips 35
Bed preparation and damaged Kapton 38
3D Models 39
Technical specifications 40
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This manual
This manual provides the user with basic and general information about 3D printers.
The technology and software are in full development so we recommend that you find
in-depth information online. The community is growing and users generally support
each other. We provide a very complete manual on our website. Online you can find a
lot of information about 3D printing.
We hope this extraordinary device brings you a lot of joy !
The ICARUS 3D team.
Before using this printer!
Safety first !
This printer is meant for the professional or hobbyist with at least basic knowledge of
electronics, mechanics and computers in general. Use by untrained persons may be
dangerous to the user or damaging to the device. Printer damage due to incorrect use
is not covered by our warranty.
Only use the 3D printer in a well-ventilated room and do not inhale the printer fumes as
they might be dangerous. Especially printing ABS seems to be more related to airway
irritation and other health risks. Do not disable or remove the installed safety features .
The printer is powered by 220V AC. Please be careful around the power supply as
some metal parts may be charged and accessible by screwdrivers or long metal
objects.
Make sure you read the chapter “Health and Safety”.
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Health and Safety
CE conformity information :
The ICARUS 3D M2 is sold as a DIY printer kit and a stand-alone product. The kit
contains all the bits and pieces to construct your own 3D printer. Additional protection
can be purchased separately.
The stand-alone product is a finished product and complies with CE regulations.
! As the kit is not a finished product, compliance with the CE regulations depends on
the build-quality; also the following notes must be taken into account :
Electrical safety :
The included power supply meets all the applicable European requirements and bears
the CE-mark. It is protected against overload and short circuit and needs no
modifications to function. The working voltage of the 3D printer is 12Vdc and therefore
it's outside the scope of the Low Voltage Directive.
Always unplug before maintenance of modification !
Never pull the cable to disconnect the mains plug !
Never insert / disconnect the mains plug with damp hands !
Danger of suffocation
Keep packaging, film and packaging parts out of the reach of children !
Risk of poisoning
Keep detergents, lubricants and care products out of the reach of
children !
Electromagnetic radiation (EMC)
Conductive EMC towards the public distribution network is not an issue as this is
related to the power supply.
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For the ICARUS 3D M2 kit version the radiated EMC depends substantially on the
build quality. It might be required to add shielding but this cannot be predicted.
Risk of injury : mechanical safety and protection
The 3D printer contains a lot of moving parts, but the force of the stepper motors is too
low to cause serious injuries. Nevertheless it is recommended to provide additional
protection against mechanical risks.
For the ICARUS 3D M2 kit version, the easiest way to ensure safety is to put the
device in a protective enclosure which completely covers the 3D printer – with or
without an access door and fume extraction. (Numerous designs can be found online.)
We can provide you with an adequate enclosure specifically built for this purpose.
Providing adequate protection is the responsibility of the assembler.
Always cut power before maintenance or modification !
Do not open the printer door while the machine is in operation !
Do not disable any safety measures taken by the
manufacturer !
The kit version of the ICARUS 3D M2 is compliant with the Machine Directive
2006/42/EC as a part of a machine. This means you have to follow all safety
precautions in this manual before using this product. The safe assembly of the
machine is your responsibility ! Do not use this product without a protective and safe
enclosure !
Risk of burns :
There is a potential risk of burns as the printer head (the extruder) can reach up to
270°C. Therefore we recommend that this device is built into a protective enclosure
which protects the user from potential injury.
Always let the 3D printer cool down for 60 minutes before doing
any sort of maintenance or modification !
The hotbed can become very hot. Do not touch the hotbed !
Do not reach into the machine while it is printing !
Health :
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This printer is designed for use with PLA filament.
PLA is a safe and non-toxic product, there are no known health safety risks when used
in 3D printers.
This printer can be used with ABS but additional protection
needs to be installed !
Only use the printer in a well-ventilated area !
When printing with ABS there is a distinctive “burned plastic” smell. This is quite
normal, but in some cases it may cause headaches, respiratory- and eye irritation.
When printing with ABS it is advisable to add a fume hood (with active carbon filtering
for ductless extraction). Fume extraction is mandatory for use in offices, classrooms
and alike.
Never burn printer filament as toxic gas and vapors will be generated if
exposed to fire.
General safety information :
The 3D printer is not intended for use by persons with reduced physical or mental
capabilities or lack of experience and knowledge !
The 3D printer is not intended for use by children. Children should always be
supervised to ensure that they do not play or perform dangerous activities with the
appliance !
The 3D printer should not be left unattended while it is
printing !
Never use a damaged machine ! Inform the after-sales service.
Keep pets away from the machine !
The Health & Safety information is believed to be correct but does not purport to be all
inclusive and must be used only as a guide.
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The information in this document was obtained from sources which we believe are
reliable. However, the information is provided without any warranty, express or implied,
regarding its correctness.
The conditions or methods for assembling, handling, storage, use or disposal of the
device are beyond our control and may be beyond our knowledge. For this and other
reasons, we do not assume responsibility and expressly disclaim liability for loss,
injuries, damage or expense arising out of or in any way connected with the assembly,
handling, storage, use or disposal of the product.
CE conformity information:
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Product discription
The ICARUS 3D M2 is a PLA (and ABS) 3D printer. 3D printing or additive manufacturing is a
process of making a three-dimensional solid object of virtually any shape from a digital model. 3D
printing is achieved using an additive process, where successive layers of material are laid down
in different shapes. 3D printing is thus distinct from traditional machining techniques, which rely
on the removal of material by methods such as cutting or drilling (subtractive processes .
A 3D printer is a limited type of industrial robot that is capable of carrying out an additive process
under computer control also known as fused deposition modelling.
In this image you can get to know the parts of your machine. These discriptions are used
throughout our manuals and software, so please take some time to study them.
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Intended use
Each device that leaves our factory is inspected thoroughly to ensure that it functions
properly and is in perfect condition.
for domestic use only→
for printing of 3D objects with PLA filament.→
for printing of 3D objects with ABS filament with the appropriate safety precautions !→
to be operated with manufacturer approved filament and lubricants.→
when determining the settings of the machine, you must follow the manufacturer's→
instructions.
This device is designed to be used in a closed compartment. Using an enclosure not
only improves the quality of the prints, it removes most health and safety risks that
could be caused by this machine. Read the chapter Health and Safety for more
information.
! Do not leave children unattended near the 3D printer.
! The 3D printer is not to be used by children or persons not familiar with the operating
instructions and health and safety instructions !
! Keep pets away from the 3D printer !
! Any modifications to this device are at your own risk and will void the warranty. The
manufacturer cannot be held responsible for modifications made by other persons.
Repairs under warranty must be performed by Icarus 3D.
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Care & maintenance
Maintenance
–Turn the machine off and disconnect the mains plug.
–Make sure the machine has cooled down before doing any sort of
maintenance or handling.
–The extruder needs regular maintenance
in order for the printer to remain
functional. Remove any carbonated
filament on the extruder head and make
sure that the nozzle is clean.
–The guiding rods and gears need regular
lubrication. Do not lubricate the belts !
–Make sure no filament falls into the
machine as it may cause mechanical
failure in the machine. Remove any dust, or dirt around the machine.
–Do not use a machine that is failing or has seized to function properly.
–Do not store this device in damp or moist environments.
–Check the machine calibration on a regular basis.
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NEW PRINTERS : After a few prints with a new printer you should check all
moving parts, nuts and belts. Although every device is assembled with a lot
of care, some parts might have loosened during transport, shipping or use.
Please read the chapter “ First use “ for more information.
Environmentally friendly waste disposal
–All packaging must be disposed of in accordance with the environmental
guidelines.
–This appliance is certified in accordance with European Directive
2002/96/EEC on waste electrical and electronic equipment.
This directive provides the framework of the EU-wide collection and reuse of
used appliances.
Environmental protection
–Always use the intended filament provided by the manufacturer.
–Adjust the working temperatures according to the manufacturer's instructions
–Dispose of failed prints, filament or residue in accordance with the
environmental guidelines.
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Getting started
Unpacking and connecting the printer
1. Carefully unpack the
printer
2. Make sure you do not cut
any cables or belts while
unpacking
3. Before you switch on the
device, check the voltage
selector !
4. Depending on your
location you will have to
choose 220V or 110V.
5. Place the printer on a flat
and stable surface.
6. Make sure nothing can
interfere with the
movement of the printer
parts.
7. Connect the device to an
available power plug.
8. Power the the device on
with the switch on the
power connector.
9. A small red light on the PCB should now be on.
10. Connect the printer to a computer with the micro USB cable.
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Software
All software (all OS) in order to create 3D models, print or prepare for print can be
found on our website: http://www.icarus3D.eu or from various sources online.
The version of Repetier Host 0.95 we include in the package is identical to the free
version available online. If you however update the software to a newer version or use
other printing software, we cannot predict whether it will work with the printer.
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1. Download the install package from our website http://www.icarus3D.eu
2. Connect the USB cable to the 3D printer
3. Connect the USB cable to your computer
4. install the printer drivers as described in the next chapter.
5. install “Repetier Host 0.95” for Windows
6. install “Repetier Host 0.95” for Mac
7. Install “Repetier Host 0.95” for Linux
Installing the drivers
Windows 32bit/64bit
In the package you downloaded from our website you will find a folder “Drivers”. This
folder contains the drivers for the ICARUS 3D M2 series printer. Unpack the archive
on your desktop or to a location of your choice.
Connect the printer to the computer with a micro USB cable. Don't be alarmed,
Windows will prompt for drivers or it will attempt to find drivers online. It will probably
fail to find the drivers.
We prefer to install the drivers manually. Go to Start and right-click on “Computer”.
Select properties and then choose Device Manager.
You will find two devices in the COM & LPT ports section that have been flagged
because Windows could not find a driver. If Windows did somehow find drivers for the
devices, just continue in the same way as if no drivers were found.
Right-click on the first device and select “update drivers” or “install drivers” and direct
the computer to the folder “Drivers” on your desktop or on the location where you
unpacked everything. Choose the folder DRIVERS and make sure the include
underlying folders box is checked. Install the drivers. If you are prompted about a
digital signature, select continue. Repeat the procedure for the second flagged device.
In the Windows device manager you can check if the device has been properly
detected and installed. You should see “ICARUS 3D M2 USB COM PORT” & ICARUS
3D M2 USB COM BUS.
Right-click on the ICARUS 3D M2 USB COM PORT device and choose properties.
Now you can see on which COM-port the printer has been installed.
The printing software needs to connect to this port to communicate with the
printer.
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Apple MAC
In the package you downloaded from our website you will find a folder “Drivers” This
folder contains the drivers for the ICARUS 3D M2 series printer. Mount the archive you
find in the folder DRIVERS. There are two versions of the COM drivers included.
Choose the version that fits your Mac model and install.
LINUX
As there are many Linux distributions available we are unable to provide you with an
exact guide on how to proceed when installing the software on your computer. Our
users report that everything works fine on most distributions of Linux. Search for
Linux + Melzi in your favorite brower.
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Installing the software
Windows 32bit/64/bit
The software Repetier Host 0.95 is included in the package you downloaded from our
website. Start Setup by double-clicking “setupRepetierHost_0_95.exe” in the directory
“SOFTWARE”.
Follow all steps of the installer until the software is installed.
You can find a shortcut to the software in Start Programs Repetier-Host→ →
Note: Windows XP users must download and install DotnetFX 3.5 from the
Microsoft website.
Note: If you run into trouble, you can try to download and install an older
version of Repetier Host. Version 0.84 and higher are supported by the printer.
Apple Mac
The software Repetier Host 0.95 is included in the package you downloaded from our
website.
Mount the DMG package and install the Repetier-Host software.
Follow all steps of the installer until the software is installed.
Linux
The software Repetier Host 0.95 is included in the package you downloaded from our
website.
Mount the package and install the Repetier-Host software.
Follow all steps of the installer until the software is installed.
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Note : You can find a detailed guide on the installation of the software on our
website. Further support can be found on the website of the software
developer. http://www.repetier.com
Loading filament
1. Unpack the filament.
2. Please take notice of what
sort of filament you are
loading. PLA and ABS
use different printing
settings.
3. Make sure the tip of the
filament you want to insert
is smooth. You can shape
it into a tip with a pair of
pliers to make insertion
easier. You can find a
drawing of how to shape
the filament on the next
page.
4. Insert the filament through
the hole in the top of the
extruder assembly. Be
careful !
5. Grab the filament clamp
on top of the extruder and
pinch it with two fingers.
6. Do not put to much force
on the extruder assembly
or the X-axis.
7. Slide the filament between
the filament gear and the
bushing.
8. Push it downwards
towards the blue hole in
the extruder head.
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Table of contents
