Icarus 3D M2 SERIES User manual

Getting Help from ICARUS
Help us help you better
Before you contact Icarus, please record the following information:
Your Serial number (located on the back of the product)
Your Model number (located on the back)
Purchase Date of your product
Customer Technical Support Sequence
1. Internet – www.icarus3D.eu
For quick and comprehensive self-help in an intuitively guided interactive
troubleshooting environment, the place to start is our helpful tech support
website. In addition, the latest driver downloads, answers to frequently asked
questions, product information and various instruction manuals are found
here.
For individual attention to a special issue, try emailing our friendly technical
support representatives, specially trained to communicate quick, easy, and
logical solutions to your inquiries within 48 hours.
For more information and updated program specifics, please visit our website at
www.icarus3D.eu
* support program specifics are subject to change without notice.
Manual – ICARUS 3D M2 – 2014 - www.icarus3d.eu 2

ICARUS 3D M2 series 3D Printer Manual
Copyright
This manual is copyrighted by Euroline Distribution BVBA with all rights reserved.
Under the copyright laws, this manual may not be reproduced in any form, in whole or
in part, without the prior written consent of Euroline Distribution BVBA.
(c) 2014 Euroline Distribution BVBA
Disclaimer
ICARUS 3D has reviewed this manual thoroughly in order that it wil be an easy-to-use
guide to your Icarus 3D M2 printer. All statements, technical information and
recommendations in this manual and in any guides or related documents are believed
reliable, but the accuracy and completeness thereof are not guaranteed or warranted,
and they are not intended to be, nor should they be understood to be, representation or
warranties concerning the products described.
Specifications are subject to change without notice.
All information regarding non-ICARUS products was compiled from publicly available
information. No representation is made regarding the accuracy thereof.
Consumables
Consumables (filaments / lubrication) are available for five (5) years after production
has stopped.
Trademarks
“Microsoft” is a registered trademark of Microsoft Corporation
“Windows” is a trademark of Microsoft Corporation, registered in the U.S. And other
countries.
“Windows Vista” is a trademark of Microsoft Corporation
“Windows 7” is a trademark of Microsoft Corporation
“Macintosh” and “Mac” are trademarks of Apple Inc., registered in the U.S. And other
countries.
Euroline Distribution BVBA
Jan Gossaertstraat 9
Marke, Belgium
Manual – ICARUS 3D M2 – 2014 - www.icarus3d.eu 4

Table of Contents
Support 2
Copyright information 4
Table of Contents 4
Before using this printer ! 6
Health and Safety 7
Product discription 11
Intended use 12
Care & Maintenance 13
Getting Started 15
Installing the drivers 17
Installing the software 19
Loading filament 20
Calibrating and preparing your printer 22
Using the printer 32
Slicing an STL model 34
Print settings and tips 35
Bed preparation and damaged Kapton 38
3D Models 39
Technical specifications 40
Manual – ICARUS 3D M2 – 2014 - www.icarus3d.eu 5

This manual
This manual provides the user with basic and general information about 3D printers.
The technology and software are in full development so we recommend that you find
in-depth information online. The community is growing and users generally support
each other. We provide a very complete manual on our website. Online you can find a
lot of information about 3D printing.
We hope this extraordinary device brings you a lot of joy !
The ICARUS 3D team.
Before using this printer!
Safety first !
This printer is meant for the professional or hobbyist with at least basic knowledge of
electronics, mechanics and computers in general. Use by untrained persons may be
dangerous to the user or damaging to the device. Printer damage due to incorrect use
is not covered by our warranty.
Only use the 3D printer in a well-ventilated room and do not inhale the printer fumes as
they might be dangerous. Especially printing ABS seems to be more related to airway
irritation and other health risks. Do not disable or remove the installed safety features .
The printer is powered by 220V AC. Please be careful around the power supply as
some metal parts may be charged and accessible by screwdrivers or long metal
objects.
Make sure you read the chapter “Health and Safety”.
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Health and Safety
CE conformity information :
The ICARUS 3D M2 is sold as a DIY printer kit and a stand-alone product. The kit
contains all the bits and pieces to construct your own 3D printer. Additional protection
can be purchased separately.
The stand-alone product is a finished product and complies with CE regulations.
! As the kit is not a finished product, compliance with the CE regulations depends on
the build-quality; also the following notes must be taken into account :
Electrical safety :
The included power supply meets all the applicable European requirements and bears
the CE-mark. It is protected against overload and short circuit and needs no
modifications to function. The working voltage of the 3D printer is 12Vdc and therefore
it's outside the scope of the Low Voltage Directive.
Always unplug before maintenance of modification !
Never pull the cable to disconnect the mains plug !
Never insert / disconnect the mains plug with damp hands !
Danger of suffocation
Keep packaging, film and packaging parts out of the reach of children !
Risk of poisoning
Keep detergents, lubricants and care products out of the reach of
children !
Electromagnetic radiation (EMC)
Conductive EMC towards the public distribution network is not an issue as this is
related to the power supply.
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For the ICARUS 3D M2 kit version the radiated EMC depends substantially on the
build quality. It might be required to add shielding but this cannot be predicted.
Risk of injury : mechanical safety and protection
The 3D printer contains a lot of moving parts, but the force of the stepper motors is too
low to cause serious injuries. Nevertheless it is recommended to provide additional
protection against mechanical risks.
For the ICARUS 3D M2 kit version, the easiest way to ensure safety is to put the
device in a protective enclosure which completely covers the 3D printer – with or
without an access door and fume extraction. (Numerous designs can be found online.)
We can provide you with an adequate enclosure specifically built for this purpose.
Providing adequate protection is the responsibility of the assembler.
Always cut power before maintenance or modification !
Do not open the printer door while the machine is in operation !
Do not disable any safety measures taken by the
manufacturer !
The kit version of the ICARUS 3D M2 is compliant with the Machine Directive
2006/42/EC as a part of a machine. This means you have to follow all safety
precautions in this manual before using this product. The safe assembly of the
machine is your responsibility ! Do not use this product without a protective and safe
enclosure !
Risk of burns :
There is a potential risk of burns as the printer head (the extruder) can reach up to
270°C. Therefore we recommend that this device is built into a protective enclosure
which protects the user from potential injury.
Always let the 3D printer cool down for 60 minutes before doing
any sort of maintenance or modification !
The hotbed can become very hot. Do not touch the hotbed !
Do not reach into the machine while it is printing !
Health :
Manual – ICARUS 3D M2 – 2014 - www.icarus3d.eu 8

This printer is designed for use with PLA filament.
PLA is a safe and non-toxic product, there are no known health safety risks when used
in 3D printers.
This printer can be used with ABS but additional protection
needs to be installed !
Only use the printer in a well-ventilated area !
When printing with ABS there is a distinctive “burned plastic” smell. This is quite
normal, but in some cases it may cause headaches, respiratory- and eye irritation.
When printing with ABS it is advisable to add a fume hood (with active carbon filtering
for ductless extraction). Fume extraction is mandatory for use in offices, classrooms
and alike.
Never burn printer filament as toxic gas and vapors will be generated if
exposed to fire.
General safety information :
The 3D printer is not intended for use by persons with reduced physical or mental
capabilities or lack of experience and knowledge !
The 3D printer is not intended for use by children. Children should always be
supervised to ensure that they do not play or perform dangerous activities with the
appliance !
The 3D printer should not be left unattended while it is
printing !
Never use a damaged machine ! Inform the after-sales service.
Keep pets away from the machine !
The Health & Safety information is believed to be correct but does not purport to be all
inclusive and must be used only as a guide.
Manual – ICARUS 3D M2 – 2014 - www.icarus3d.eu 9

The information in this document was obtained from sources which we believe are
reliable. However, the information is provided without any warranty, express or implied,
regarding its correctness.
The conditions or methods for assembling, handling, storage, use or disposal of the
device are beyond our control and may be beyond our knowledge. For this and other
reasons, we do not assume responsibility and expressly disclaim liability for loss,
injuries, damage or expense arising out of or in any way connected with the assembly,
handling, storage, use or disposal of the product.
CE conformity information:
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