ICON Health & Fitness WESLO VECTOR 402 User manual

USER'S MANUAL
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Keep this manual
for future reference.
Model
Number
Decal
Model No. WLEVEX19920
QUESTIONS?
As a manufacturer, we are com-
mitted to providing complete
customer satisfaction. If you
have questions, or if there are
missing parts, please call:
Or write:
ICON Health & Fitness, Ltd.
Customer Service Department
Unit 4
Revie Road Industrial Estate
Revie Road
Beeston
Leeds, LS118JG
UK
email: [email protected]
08457 089 009
Part No. 191131 R1002A Printed in Taiwan © 2002 ICON Health & Fitness, Inc.
WESLO is a registered trademark of ICON Health & Fitness, Inc.
ORDERING REPLACEMENT PARTS
To order replacement parts, contact the ICON Health & Fitness, Ltd. office, or write:
ICON Health & Fitness, Ltd.
Customer Service Department
Unit 4
Revie Road Industrial Estate
Revie Road
Beeston
Leeds, LS118JG
UK
Tel:
Outside the UK: 0 (044) 113 387 7133
Fax: [phone]
To help us assist you, please be prepared to give the following information:
• the MODEL NUMBER of the product (WLEVEX19920)
• the NAME of the product (WESLO®VECTOR 402 exercise cycle)
• the KEY NUMBER and DESCRIPTION of the part(s) (see page 14)
08457 089 009
www.iconeurope.com
Visit our website at

2
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
HOW TO OPERATE THE EXERCISE CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
CONDITIONING GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
15
1
2
3
4
4
4
5
78
9
11
11
12
13
14
15
16 18
21
22
25
24
26
25
9
31
31
34
34
10
10
36
37
38
39
40
40
41
43
44
6
45 47
53
48
19
23
23
30
30
33
33
33
33
42
49
54
46
51 10
28
28
28
28
35
29
29
27
20
55
30
17
52
52
54
10
51
51 10
51
49
54
54
52
57
56
56
50
32
54
54
4
EXPLODED DRAWING—Model No. WLEVEX19920 R1002A
1. Read all instructions in this manual before
using the exercise cycle. Use the exercise
cycle only as described in this manual.
2. It is the responsibility of the owner to ensure
that all users of the exercise cycle are ade-
quately informed of all precautions.
3. Use the exercise cycle indoors on a level sur-
face. Keep the exercise cycle away from
moisture and dust. Place a mat under the
exercise cycle to protect the floor.
4. Inspect and properly tighten all parts regular-
ly. Replace any worn parts immediately.
5. Keep children under the age of 12 and pets
away from the exercise cycle at all times.
6. Wear appropriate clothing when exercising;
do not wear loose clothing that could become
caught on the exercise cycle. Always wear
athletic shoes for foot protection.
7. The exercise cycle should not be used by
persons weighing more than 115 kg (250 lbs.).
8. Always keep your back straight whilst using
the exercise cycle; do not arch your back.
9. If you feel pain or dizziness whilst exercising,
stop immediately and cool down.
10 The pulse sensor is not a medical device.
Various factors, including the user's move-
ment, may affect the accuracy of heart rate
readings. The pulse sensor is intended only
as an exercise aid in determining heart rate
trends in general.
11.The exercise cycle is intended for home use
only. Do not use the exercise cycle in
a commercial, rental, or institutional setting.
WARNING:Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. ICON assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
IMPORTANT PRECAUTIONS
WARNING:To reduce the risk of serious injury, read the following important precau-
tions before using the exercise cycle.

14
1 1 Frame
2 1 Front Stabiliser
3 1 “C” Magnet Bracket
4 4 Stabiliser Endcap
5 1 Seat Post
6 1 Rear Stabiliser
7 2 Handlebar Endcap
8 2 Foam Grip
9 2 Adjustment Knob
10 6 M8 Nylon Locknut
11 2 M8 x 38mm Bolt
12 1 Seat
13 1 Upright
14 1 Left Front Shield
15 1 Handlebar
16 1 Console
17 1 Left Side Shield
18 1 Right Side Shield
19 1 Right Front Shield
20 1 M8 x 5mm Spacer
21 1 Crank/Pulley
22 1 Reed Switch Clamp
23 2 Wheel
24 1 Left Pedal
25 2 Pedal Strap
26 1 Right Pedal
27 1 Ground Screw
28 5 3/8” Jam Nut
29 2 U-bracket
30 4 3/8” x 78mm Carriage Bolt
31 2 Eyebolt
32 1 3/8” Axle Nut
33 4 3/8” Nylon Locknut
34 2 M6 Nylon Locknut
35 1 M10 Flat Washer
36 1 Upper Wire
37 1 Flywheel
38 1 Magnet
39 1 Flywheel Axle
40 2 Flywheel Bearing
41 1 “C” Magnet
42 1 Handlebar Clamp
43 1 Reed Switch/Wire
44 1 Crank Bearing Set
45 1 Lower Cable
46 1 M4 x 12mm Screw
47 1 Return Spring
48 1 Belt
49 4 M5 x 12mm Screw
50 1 Seat Bracket
51 4 M8 Flat Washer
52 6 M4 x 25mm Screw
53 1 Adjustment Handle
54 6 M4 x 19mm Screw
55 1 M6 x 15mm Screw
56 2 Frame Collar
57 1 Seat Knob
# 1 User’s Manual
# 2 Assembly Wrench
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover
of this manual for information about ordering replacement parts.
PART LIST—Model No. WLEVEX19920 R1002A
No. Qty. Description No. Qty. Description
3
Congratulations for selecting the new WESLO®VEC-
TOR 402 exercise cycle. Cycling is one of the most
effective exercises for increasing cardiovascular fit-
ness, building endurance, and toning the body. The
VECTOR 402 exercise cycle offers a selection of fea-
tures designed to let you enjoy this healthful exercise
in the convenience and privacy of your home.
For your benefit, read this manual carefully before
you use the exercise cycle. If you have questions
after reading this manual, please call our Customer
Service Department at 08457 089 009. To help us
assist you, please note the product model number
before calling. The model number is WLEVEX19920.
Before reading further, please familiarise yourself with
the parts that are labeled in the drawing below.
Water Bottle Holder*
*No water bottle is included
Resistance Knob
REAR
FRONT
Seat
Adjustment Knob
Adjustment Knob
Pedal/Strap
Console
Seat Knob
Pulse Sensor
Handlebar
Adjustment Handle
Wheel
RIGHT SIDE
BEFORE YOU BEGIN

134
ASSEMBLY
Assembly requires two persons. Place all parts of the exercise cycle in a cleared area and remove the packing
materials. Do not dispose of the packing materials until assembly is completed.
Assembly requires the included tools and your own adjustable spanner , Phillips screw-
driver , and pliers .
Use the part drawings below to identify the small parts used in assembly. The number in parenthesis below
each drawing refers to the key number of the part, from the PART LIST on page 14. The second number refers
to the quantity needed for assembly. Note: Some small parts may have been pre-attached for shipping. If a
part is not in the parts bag, check to see if it has been pre-attached.
3/8” Nylon
Locknut (33)–4
M8 Nylon
Locknut (10)–3 M8 Flat
Washer (51)–3
3/8” x 78mm Carriage Bolt (30)–4
Ground
Screw (27)–1
M5 x 12mm
Screw (49)–4
1. Orient the Front Stabiliser (2) so that the Wheels (23)
are on the side shown. Whilst another person lifts the
front of the Frame (1) slightly, attach the Front
Stabiliser with two 3/8” x 78mm Carriage Bolts (30)
and two 3/8” Nylon Locknuts (33). Make sure that the
Front Stabiliser is turned so the Wheels are not
touching the floor.
2
23
23
33
30
1
1
2. Whilst another person lifts the rear of the Frame (1)
slightly, attach the Rear Stabiliser (6) with two 3/8” x
78mm Carriage Bolts (30) and two 3/8” Nylon Locknuts
(33).
30
6
1
2
33
33
CONDITIONING GUIDELINES
The following guidelines will help you to plan your
exercise program. Remember that proper nutrition
and adequate rest are essential for successful results.
EXERCISE INTENSITY
Whether your goal is to burn fat or to strengthen your
cardiovascular system, the key to achieving the
desired results is to exercise with the proper intensity.
The proper intensity level can be found by using your
heart rate as a guide. The chart below shows recom-
mended heart rates for fat burning, maximum fat
burning, and cardiovascular (aerobic) exercise.
To find the proper heart rate for you, first find your age
at the bottom line of the chart (ages are rounded off to
the nearest ten years). Next, find the three numbers
above your age. The three numbers are your “training
zone.” The lowest number is the recommended heart
rate for fat burning; the middle number is the recom-
mended heart rate for maximum fat burning; the high-
est number is the recommended heart rate for aerobic
exercise.
Fat Burning
To burn fat effectively, you must exercise at a relative-
ly low intensity level for a sustained period of time.
During the first few minutes of exercise, your body
uses easily accessible carbohydrate calories for ener-
gy. Only after the first few minutes of exercise does
your body begin to use stored fat calories for energy.
If your goal is to burn fat, adjust the intensity of your
exercise until your heart rate is near the lowest num-
ber in your training zone as you exercise. For maxi-
mum fat burning, adjust the intensity of your exercise
until your heart rate is near the middle number in your
training zone as you exercise.
Aerobic Exercise
If your goal is to strengthen your cardiovascular sys-
tem, your exercise must be “aerobic.” Aerobic exer-
cise is activity that requires large amounts of oxygen
for prolonged periods of time. This increases the
demand on the heart to pump blood to the muscles,
and on the lungs to oxygenate the blood. For aerobic
exercise, adjust the intensity of your exercise until
your heart rate is near the highest number in your
training zone.
WORKOUT GUIDELINES
Each workout should include the following three parts:
A warm-up, consisting of 5 to 10 minutes of stretching
and light exercise. A proper warm-up increases your
body temperature, heart rate, and circulation in prepa-
ration for exercise.
Training zone exercise, consisting of 20 to 30 min-
utes of exercising with your heart rate in your training
zone. Note: During the first few weeks of your exer-
cise program, do not keep your heart rate in your
training zone for longer than 20 minutes.
A cool-down, with 5 to 10 minutes of stretching. This
will increase the flexibility of your muscles and will
help to prevent post-exercise problems.
EXERCISE FREQUENCY
To maintain or improve your condition, plan three work-
outs each week, with at least one day of rest between
workouts. After a few months of regular exercise, you
may complete up to five workouts each week, if
desired. Remember, the key to success is make exer-
cise a regular and enjoyable part of your everyday life.
WARNING:
• Before beginning this or any exercise pro-
gram, consult your physician. This is espe-
cially important for persons over the age of
35 or persons with pre-existing health
problems.
• The pulse sensor is not a medical device.
Various factors may affect the accuracy of
heart rate readings. The pulse sensor is
intended only as an exercise aid in deter-
mining heart rate trends in general.

512
3
53
42
15
13
3. Slide the two slots in the Handlebar Clamp (42) onto the
two indicated tabs on the Upright (13). Lift the bottom of
the Handlebar Clamp away from the Upright. Insert the
Handlebar (15) between the Handlebar Clamp and the
Upright. Centre the Handlebar and rotate it to the desired
position.
Tighten theAdjustment Handle (53) onto the Upright
(13). Note: The adjustment handle works like a span-
ner. Turn the Handle counterclockwise, pull it away from
the Upright, turn it clockwise, push it toward the upright,
and then turn it counterclockwise again.
4
4. The Console (16) requires three “AA” batteries; alka-
line batteries are recommended. Insert three batteries
into the Console. Make sure that the batteries are
oriented as shown by the diagram inside the
Console.
16
Batteries
Inspect and tighten all parts of the exercise cycle reg-
ularly. Replace any worn parts immediately.
To clean the exercise cycle, use a damp cloth and a
small amount of mild detergent. Important: To avoid
damage to the console, keep liquids away from
the console and keep the console out of direct
sunlight.
BATTERY REPLACEMENT
If the console display becomes dim, the batteries
should be replaced; most console problems are the
result of low batteries. To replace the batteries, refer
to step 5 on page 5 and remove the console from the
handlebar. Next, refer to step 4 on page 5 and insert
three batteries into the console. Reattach the console
to the handlebar, being careful not to pinch the wires.
HOW TO ADJUST THE REED SWITCH
If the console does not display correct feedback, the
reed switch should be adjusted. In order to adjust the
reed switch, the left side shield must be removed.
Turn the Crank (21) to the position shown. Using an
adjustable spanner, turn the Left Pedal (24) clockwise
and remove it. Next, remove the five M4 x 25mm
Screws (52) and the M4 x 19mm Screw (54) from the
Left Side Shield (17). Carefully remove the Left Side
Shield.
Next, locate the Reed Switch (43). Turn the Crank
(21) until the Magnet (38) is aligned with the Reed
Switch. Loosen, but do not remove, the M4 x 12mm
Screw (46). Slide the Reed Switch slightly closer to or
away from the Magnet. Retighten the Screw. Turn the
Crank for a moment. Repeat until the console dis-
plays correct feedback. When the Reed Switch is cor-
rectly adjusted, reattach the left side shield and the
left pedal.
PULSE SENSOR TROUBLESHOOTING
Refer to step 3 on page 10.
MAINTENANCE AND TROUBLESHOOTING
52
54 17
21
38
43
52
24
21
5. Hold the Console (16) near the Upright (13). Connect
the ground wire to the Upright with the Ground Screw
(27). Next, connect the console wire to the Upper Wire
(36). Insert the excess wire into the Upright. Insert the
console cable into the Upright and push it through the
Upright.
Attach the Console (16) to the Upright (13) with four
M5 x 12mm Screws (49). Be careful to avoid pinch-
ing the wires.
16
5
Be careful to
avoid pinching
the wires.
13
36
49
49 27
Ground
Wire
Console
Wire
Console
Cable
46
Hole