icontrols PULSE User manual

PB 1
18 - 50 West Wilmot Street, Richmond Hill, Ontario Canada L4B 1M5
905-597-8989 •www.icontrols.ca •[email protected]
PULSE TECHNICAL SUPPORT LINE: 1-833-PULSEDC (1-833-785-7332)
PULSE
Commercial Direct Drive Door
Operator for Balanced Sectional
and Rolling Steel Doors.
Installation Manual and
Setup/User Instructions
U.S. Patent No. 11105138

23
TABLE OF CONTENTS
General Overview................................................................................................................... Page 3
Meeting UL 325 Requirements...............................................................................................Page 3
Box Inventory...........................................................................................................................Page 3
Operator Technical Overview ...............................................................................................Pages 3-4
Pre-Installation Assembly Requirements ..............................................................................Pages 5-7
Mounting Installation Instruction ..........................................................................................Pages 8-10
Wiring Instructions...................................................................................................................Pages 11-12
Wiring Diagrams .....................................................................................................................Pages 13-17
Startup Procedure...................................................................................................................Page 18-20
Testing for Spring Balance............................................................................................ Page 18
Accessing STARTUP MENU .............................................................................................Page 18
Set Closing Timer ...........................................................................................................Page 18
Set Voltage......................................................................................................................Page 19
Set Motor Position ..........................................................................................................Page 19
Set Door Limits................................................................................................................Page 19
Set Door Speed..............................................................................................................Page 19-20
Jog Mode.......................................................................................................................Page 20
Exiting STARTUP MENU & Testing....................................................................................Page 20
ADVANCED MENU Programming ..........................................................................................Page 21
Set Reversing Timer........................................................................................................Page 21
Set PWM Frequency ......................................................................................................Page 21
Set Dynamic Brake........................................................................................................Page 21
Set Opening Force ........................................................................................................Page 21
Set Closing Force...........................................................................................................Page 22
Set Open Slow Speed ................................................................................................... Page 22
Set Close Slow Speed....................................................................................................Page 22
Set Open Rampdown Distance...................................................................................Page 22
Set Close Rampdown Distance................................................................................... Page 22
Set Open Limit Options (Push Button & Remote).......................................................Page 22
Set Output Relay............................................................................................................Page 23
Set Calibration ...............................................................................................................Page 23
Set Maintenance Schedule .........................................................................................Page 23
Set Red Flashing ............................................................................................................ Page 23
Set Advanced Red ........................................................................................................ Page 23
Set Open Limit Switch....................................................................................................Page 24
Set Factory Reset ...........................................................................................................Page 24
Exiting ADVANCED Menu ..............................................................................................Page 24
Power Outage Operation ...................................................................................................... Page 25
Battery Information.................................................................................................................Page 25
Car Wash/Water Resistant Applications............................................................................... Page 25
Components............................................................................................................................Page 26
Troubleshooting Guide ..........................................................................................................Page 27-29
Warranty................................................................................................................................... Page 30

23
GENERAL OVERVIEW
Thank you for purchasing this Pulse Direct Drive Door operator. This dependable operator is
designed for continuous-cycle duty for your Commercial Door and can extend the life of your
counter-balanced sectional door with its integrated so-start/so-stop capability.
It also features adjustable opening speeds of up to approximately 24” per second, battery
backup that can operate the door in case of power failure, over-current protection, and
adjustable auto-reversing force monitoring, along with many other programmable functions.
MEETING UL 325:2017 REQUIREMENTS
The Pulse Operator is provided with a Polarized Reflective Photo-Eye or Thru-Beam Photo-Eye (1
& 2HP model only), which is connected into Terminal 1 of the ‘Reversing Devices’ input on the
Control Panel. Once the Close button is activated, the operator verifies that the Photo-Eye is
connected and functional, and it continues to monitor the sensor as the door closes.
A dedicated terminal (Terminal 2 Reversing Devices) is provided to operate with Monitored
Reversing Devices.
Input (Terminal 3 Reversing Devices) for non-monitored reversing devices (i.e. standard
pneumatic edge).
The Pulse Operator will initiate Push/Hold to CLOSE protocols should devices in Terminal 1 and
2 be found non-functional, misaligned or unconnected (at least one functional device must be
connected and verified in either Terminal 1 or Terminal 2). Note that during Push/Hold to Close
protocols, the door will reverse should it not fully reach the closed limit per UL 325.
BOX INVENTORY
Before beginning installation, please verify that all components are accounted for:
1. Motor, Gearbox, Encoder, Junction Box Assembly
2. Control Panel
3. Limit Brackets and Hardware (Angle Brackets for Stop Limit to mount on door tracks)
4. Torque Arm, Mounting Bolts, Mounting Bracket
5. Sha Collar and Sha Key
6. Reversing Device – Reflective Photo-eye (Thru-Beam Photo-Eye included on Pulse 1000/2000)
7. Two 12V, Lead-Acid Rechargeable Batteries (3 Batteries fo Pulse 2000)
In case any of the above items is missing, please contact iControls and provide us with details of
the missing part(s), as well as the serial number of your operator.
OPERATOR TECHNICAL OVERVIEW
Motor
HORSEPOWER: Pulse500 = ½ HP Pulse750 = ¾ HP Pulse1000 = 1 HP Pulse 2000 = 2 HP
SPEED: 1750 RPM
CURRENT (FLA): ½ HP = 5A ¾ HP = 7.6A 1 HP = 10A 2 HP = 10A(208-240Vac)
OUTPUT TORQUE: Pulse500 = 54Nm, Service Factor 1.6
Pulse750-1 = 80Nm, Service Factor 1.1
Pulse750-1.25 = 108Nm, Service Factor 2.0
Pulse1000 = 147Nm, Service Factor 1.5
Pulse 2000 =

45
Electrical
SUPPLY VOLTAGE: 110-130 or 208-240V Vac, 1ph Input (All incoming power to be
connected in provided junction box)
BATTERIES: ½ HP= 2 x 5Ah, ¾ HP= 2 x 7Ah, 1 HP= 2 x 9Ah, 2 HP= 3 x 9Ah
CONTROL VOLTAGE: 24Vdc, 1A Power/Connections supplied for activation and
reversing devices
AUX RELAY: 1 SPDT Programmable Relay (factory default to activate on Open
Limits)
Safety
PHOTO-EYE or THRU-BEAM Polarized Photo-eye Sensor/Reflector with Bracket or Thru-Beam
SENSOR: sensor provided with unit as non-impact reversing device protection.
POWER OUTAGE Battery Backup to open/close the door in case of power-outage.
OPERATION: 3/8” ratchet socket for manual crank open/close as added
redundancy.
Maximum Recommended Counter balance Sectional Door size
Pulse 500: up to 200 Square Feet
Pulse 750: up to 350 Square Feet
Pulse 1000: up to 500 Square Feet
Pulse 2000: over 500 Square Feet
IMPORTANT
WARNING – These instructions are intended for experienced personnel trained for service and
installation of sectional doors and operators. All safety precautions and local codes must be
followed.
1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.
2. Have qualified service personnel make necessary repairs to ensure door is operating
smoothly without any unusual noise. Install operator only on a smoothly operating and well
balanced door.
3. Remove all pull ropes and remove locks (unless mechanically and/or electrically
interlocked to the power unit) connected to the door before installing the operator.
4. A commercial/industrial door operator that has exposed moving parts capable of causing
injury to persons or employs a motor deemed indirectly accessible by clause 10.6 by virtue
of its location above the floor shall include:
a. Install the door operator at least 2.44m (8 ) or more above the floor: or
b. If the operator must be installed less than 2.44m (8) above the floor, then exposed
moving parts must be protected by covers or guarding; or
c. Both a. and b.
5. Do not connect the operator to the supply power until instructed to do so.
6. Locate the control station: (a) within sight of the door, and (b) at a minimum height of 1.53m
(5 ) above floors, landings, steps, or any other adjacent walking surface and (c) away from
all moving parts.
7. Install an Entrapment Warning Placard next to the control station in a prominent location.

45
PRE-INSTALLATION ASSEMBLY REQUIREMENTS
BEFORE INSTALLATION, ENSURE THAT YOUR DOOR IS PROPERLY BALANCED AND RUNNING
SMOOTHLY. ALSO ENSURE THAT THE LIMIT BRACKETS (SUPPLIED) ARE INSTALLED AND
SECURED PROPERLY. BUMPER/PUSHER SPRINGS MAY BE USED IN PLACE OF, OR IN ADDITION TO
LIMIT BRACKETS FOR PULSE OPERATORS, BUT MUST BE INSTALLED PRIOR TO OPERATION.
Operator Mounting Requirements
Pulse operators are mounted directly on the door sha. Before installing the operator, please en-
sure following criteria is met:
The door is well balanced, is tested for
smooth functioning without any unusual
noise.
Provided Limit Brackets must be installed
4"-5" past door's desired open position (and
within allowable maximum cable height) to
prevent the doors from over-travel. (See Fig.
1A)
The door has a solid keyed sha with a
minimum exposed length of 4.5” on the
operator side.
Clearance of at least 12” horizontally from
the side of the door (or 9” from end of sha),
and 24” vertically below the sha. There
is adequate structural support surface to
securely install the torque arm mounting
bracket, the torque arm and the junction
box. For more details, see mounting
installation instructions
Fig: 1 & 7.
Mounting space for the operator Control
Panel (Min. 5 . from ground level, within
clear sight of the door but far enough away
as to prevent users from contacting moving
parts).
Le Hand Mounting:
The factory default mounting as shown
(Shown in Fig: 2) is for le-hand side of the
door, hence no modification is required.
FIGURE: 1
FIGURE: 2
Magnet on
this side
Encoder
FIGURE: 1A

67
Right Hand Mounting:
The soware and hardware must be modified for right-hand side mounting.
Refer to “OPERATOR START-UP/SET-UP, MOTOR POSITION.
Field Adjustment of the Encoder for Right-Hand Mounting:
Instructions to adjust the hardware for right hand
mounting: See Fig: 3.
Remove the 4 bolts, spacers that secure the
encoder on the le-side of the gearbox and set
the encoder mounting plate, bolts and spacers
aside.
Remove the cable tie that secures the cable to
the gearbox. DO NOT ATTEMPT TO REMOVE/
DISCONNECT CABLE!
Insert a long screwdriver through the hollow sha
from the right side of the gearbox and gently tap
out the encoder magnet assembly wedged in
the le side of the gearbox hollow sha.
Align the key and insert the magnet assembly
into the right side of the hollow sha and gently tap with a rubber mallet until it is slightly
recessed 1 mm (1/32”) in the hollow sha (level with the inner bevel edge of the hollow sha).
ENSURE THAT THE MAGNET IS VISIBLE AND FACING OUTWARDS FIG: 3 PRIOR TO INSERTION.
Attach the encoder mounting plate to right-side of the gearbox, so that it covers the encoder
magnet assembly, ensuring that the cable is facing towards the bottom of the operator, use
existing bolts and spacers. Ensure that bolts are fully
tightened. DO NOT TWIST THE CABLE.
Please note that the face of the encoder should not
be more than 1mm (1/32”) from the magnet. If too
far, the encoder may not detect the magnet. If too
close, friction will lead to limit retention issues.
Assembling Torque Arm to Gearbox
The torque arm must be assembled onto the gearbox
on the opposite side of encoder using the enclosed
4 bolts. There are 6 possible positions for the torque
arm, and its optimal mounting position should be
pre-determined prior to assembly. Tighten bolts
appropriately. THE TORQUE ARM IS AN INTRINSIC
COMPONENT OF THE OPERATOR’S SAFETY AND
FUNCTIONALITY AND MUST BE INSTALLED SECURELY. See
Fig: 4
See Fig; 4A-F For recommendations on how
to mount Torque Arm to Operator/Mounting
Bracket in relation to Sha O-set.
FIGURE: 3
FIGURE: 4
Magnet on
this side
Encoder

67
TORQUE ARM POSITION IN RELATION TO OPERATOR

89
WARNING
• TO REDUCE THE RISK OF PERSONAL INJURY OR DEATH, DO NOT CONNECT ELECTRICAL POWER UNTIL
COMPLETE OPERATOR, JUNCTION BOX AND CONTROL PANEL ARE INSTALLED, SECURED AND PROTECTED PER
FOLLOWING INSTRUCTIONS.
• ENSURE THAT AREA IS CLEAR OF PERSONNEL AND CORDONED OFF TO ACCESS WHILE INSTALLING
OPERATOR.
• USE PROPER SAFETY PROTOCOLS ACCORDING TO INTERNAL, LOCAL AND FEDERAL REQUIREMENTS.
MANDATORY FIRST STEP - Limit Bracket Installation
If your door is not already equipped with bumper/pusher springs, it is mandatory to install the
supplied Limit Brackets. Mount one bracket to the top of each track (See Figure 1A) to prevent
over-travel of the door, and enable automatic encoder recalibration prior to setting limits and aer
a power-loss. These should be mounted inside the door-tracks at the door’s maximum allowable
travel point, and are required to be located at the same exact position on both tracks so that the
top rollers of the door rest against them in a level position.
To install, manually open the door to the uppermost opening position allowable by the cables,
clamp the door in place, and secure the brackets to the track as shown Figure 1A using the top
rollers as the reference points for the brackets.
IN THE ABSENCE OF BUMPER/PUSHER SPRINGS, INSTALLATION OF LIMIT BRACKETS IS
MANDATORY PRIOR TO OPERATOR INSTALLATION. WITHOUT PHYSICAL LIMITS, THE DOOR CAN
RUN OUT OF ITS TRACKS AND CAUSE SEVERE PERSONAL INJURY AND/OR CAUSE SEVERE DAMAGE
TO THE DOOR. FURTHERMORE, YOU WILL BE UNABLE TO SET THE LIMITS.
MOUNTING INSTALLATION INSTRUCTION
Sha Collar/Key Installation
The Sha Collar serves as an end-stop for the gearbox on the sha to prevent possible damage to the
encoder magnet. It is important that it is securely fastened prior to installation of the operator, and needs to
be mounted in conjunction with the key as shown in Fig: 5.
Adjust the door so that the sha keyway is facing up (you
may have to open/wedge/clamp the door open slightly to
achieve this).
Loosen the Sha Collar set screw and slide it over the sha
approximately 3 ½” from its end.
Insert the 3 inch long key (provided with operator) into the
door sha keyway with one end flush to the end of the sha.
Slide the collar back so that it touches the key, which should still be flush with the sha end on its opposite
side (the key sits in the keyway between the collar and the end of the sha), see Fig: 5.Firmly tighten the
set screw of the collar onto the sha. Fasten the Torque Arm to the gearbox on the opposite side as the
encoder, and at an appropriate position as suggested on Drawing Figs: 4A-F)
Please note that in order to keep this collar as close to the door frame as possible and to
accommodate fastening of the torque arm, you may be required to cut the sha to an appropriate
length.
FIGURE: 5

89
FIGURE: 5
WARNING
WARNING: THE OPERATOR ASSEMBLY IS HEAVY AND CAN CAUSE SERIOUS INJURY OR DEATH SHOULD IT BE
DROPPED DURING INSTALLATION. TAKE ALL NECESSARY SAFETY PRECAUTIONS TO AVOID DROPPING THE
OPERATOR (I.E. TETHER/TIE DOWN) PRIOR TO ATTEMPTING INSTALLATION. SCAFFOLDING OR SCISSOR-LIFTS/
PLATFORM-LIFTS ARE ADVISED FOR OPERATOR INSTALLATION. NEVER ATTEMPT TO INSTALL AN OPERATOR
ABOVE EYE-LEVEL OR FROM A LADDER.
Operator Installation
ENSURE THAT PREVIOUS STEPS FOR SHAFT COLLAR/KEY INSTALLATION HAVE BEEN PROPERLY FOLLOWED
BEFORE PROCEEDING. FAILURE TO DO SO COULD RESULT IN DAMAGE TO THE ENCODER DURING
OPERATOR INSTALLATION.
Align the keyway of the gearbox with the pre-mounted
key (see Key Sha Collar/Key Installation on previous
page) located on the mounting side of the sha.
Slide the gearbox onto the sha until it makes contact with
the Key Sha Collar.
Assemble the Torque Arm Bracket to the Torque arm
using the fastener provided. NOTE: DO NOT TIGHTEN THE
NUT FULLY). Anchor the Torque Arm Bracket to the solid
structural support.
Fasten the torque arm to structural support by means of
the supplied bolt, locking nut and washers. The supplied
bracket may be required. If the torque arm does not align
with structural support, you may try adjusting the torque
arm position on the gearbox (see Assembling Torque Arm
to Gearbox) accordingly or use the Torque Arm Bracket.
Junction Box Mounting
The junction box contains terminals for power
connections, as well as battery/communication
connections for the control panel. Mount the junction box,
by means of the mounting flanges and in accordance
with the electrical code, in a conspicuous location
that will provide access for both electrical power and
control panel wiring connections. The junction box is pre-
wired with 2 feet of flexible conduit, if longer lengths are
required, consult with factory. Do not mount the junction
box near moving parts or in an inaccessible area.
FIGURE: 6
FIGURE: 7
FAILURE TO SECURELY FASTEN TORQUE ARM COULD RESULT IN DAMAGE, SERIOUS INJURIES OR
DEATH AND WILL VOID THE WARRANTY.

10 11
Control Panel Mounting
The control panel should be securely mounted at
or around eye level (minimum 5 . from floor) on
the same side as the operator/junction box. Ensure
that the control panel is mounted far enough away
from the door as to avoid user contact with the
door while in operation, but close enough that the
user has clear view of the door at all times. Four (4)
control mounting brackets are provided to facilitate
mounting. See Fig: 8
Photo-Eye or Thru-Beam Sensor Mounting
The included reflective photo-eye or thru-beam
sensor should be mounted so that it scans area
that spans the entire width of the door at a height
of no more than 6 inches from the ground. The
sensor (reflective photo-eye) or receiver (thru-beam)
should be mounted on the operator side (as it will
be wired into the control panel), while the reflector
or transmitter should be mounted on the opposite
side of the door, facing the sensor/receiver so that its
center meets the beam. Use the included mounting
bracket(s) to secure to either the door tracks or the
wall. Refer to the specific mounting details provided
with the sensor. For final alignment of the sensor, put
unit in STARTUP MENU (see page 18) to apply power to
the sensor (aer WIRING – see page 13 for additional
wiring diagram). Once properly aligned in STARTUP
MENU, the indicator will light up in confirmation. Note
that upon exit from the STARTUP MENU, the sensor will
only become active when the door is closing.
See Fig: 9 for mounting reference.
FIGURE: 8
FIGURE: 9

10 11
WARNING
TO REDUCE THE RISK OF PERSONAL INJURY OR DEATH, ENSURE THAT THE FOLLOWING
PRECAUTIONS HAVE BEEN FOLLOWED PRIOR TO MAKING ELECTRICAL CONNECTIONS:
WIRING INSTRUCTIONS
Junction Box Connections
Terminals inside the junction box are labeled and provided for input power (100-240Vac 1 Ph), and to
connect power the battery backup, and supply low voltage power and communication for the control
panel. Optional terminals are also provided for Fully Open Limit Reset connection to an external switch.
Power Connections (100-240Vac Single Phase)
1. ENSURE POWER IS DISCONNECTED!
2. Run power wires to junction box in accordance with local and national regulations.
3. Connect incoming power to L/L1 and N/L2, and ensure that ground wire is properly axed.
Control Panel Connections (24Vdc)
1. Using minimum of 18AWG cable, connect individual wires to V+, GM, GS and COM terminals in the
junction box. iControls recommends using wiring kit (Part# PDC-CABKIT) or equivalent.
2. These will match the connections in the Control Panel and will be terminated in the same sequence
(as labeled) to match the junction box (all control panel wiring shall enter through the bottom of the
enclosure).
Battery Connections (24Vdc) 2 Batteries Connected in Series
1. Using minimum of 18 AWG insulated stranded wire; connect to B+ and B- inside the junction box (two
separate wires). NOTE: 14AWG is recommended for PULSE 1000 Operators.
2. These wires should be run together with the Control Panel Connections (through the bottom of the
enclosure) and connect to the ‘+’ and ‘-‘DRIVE terminals on the board.
3. Place the batteries into the Control Panel. Connect the wires to the batteries as labeled (fused lead
connects to the Positive – Red – contact, blue lead to the Negative – Black – contact).
Fully Open Reset Limit Switch Connections (24Vdc)(Optional)
1. Using minimum of 18 AWG insulated stranded wire; connect to H1 and H2 inside the junction box (two
separate wires)
2. Connect these wires through NO Contact of Limit Switch, Proximity Sensor, Reed Switch, etc., set to
activate at uppermost limit of door. This is used in advance of physical stop limits (limit brackets) to
reset encoder at startup or menu reset (fully open position) and to avoid rollers coming into contact
with the brackets. Also used as Fully Open position settings in Menu. Note that installation of limit
brackets (or alternate physical stopping device) is still mandatory as a redundant safety stop in case
of switch failure. If using external switch in lieu of limit brackets for Fully Open Position Reset, a menu
setting must be changed. See Page 24.
1. Disconnect power at fuse box/source and follow proper lockout/tag-out procedures per
national and local electrical codes.
2. Ensure that all electrical connections are made by qualified electricians/technicians only
and meet national and local electrical codes.
3. All wiring should be on a dedicated circuit and properly protected.

12 13
Control Panel Board Connections
The Control Panel provides power and inputs for your Reversing Devices (up to 3), Activation Devices (up to 2),
as well as a wired Push Button Station, and a Remote Radio Receiver. Two on-board relays provide signaling for
a variety of programmable options. Further connections are available for Trac Signals, a buzzer and flashing
Amber signal (while the door is in motion) and a door lock switch (prevents the door from moving while
activated). A receptacle for IControls’s wireless peripheral devices (impact/tilt sensor, reversing edge, etc.) is also
provided.
Reversing Devices
The Pulse accepts UL325 Monitored Devices, as well as standard non-monitored Devices. Connect the provided
reflective photo-eye into the terminal labelled ‘1’. Any UL325 'monitored' reversing device should be connected
into the terminal labelled ‘2’. Any other added reversing photo-eyes, light curtains and reversing edges should
be connected into the terminal labelled ‘3’. Follow the wiring diagrams included in this manual, and installation
instructions provided with your reversing device for further mounting and connection details. Please note that
without a connected, functional reversing device, the Closing Timer and Single Push auto-closing features of the
door are de-activated – Push/Hold to Close protocols will be initiated.
Activation Devices
Automated, wired activation devices, such as Floor Loop Detectors, Pull Cords, Motion Detectors and Photo-Eyes
(up to a maximum of 2 wired devices) used to open the door are connected here. Follow wiring diagram below
and refer to the instructions provided with your activation device for precise connection and mounting details.
Note that all devices connected to terminal A1will open the door to a position just shy of the full opening height,
and devices connected to terminal A2 will open the door to the set limit.
Push Button Station
Connect an added Push Button station to the other side of your door using these inputs. N/O dry contacts are
required. Note that Push Button Stations can be programmed to raise the door to the fully open or set limit
position. Refer to the wiring diagram for further connection details. Push Button Stations are available from RW,
please contact us for details.
Remote Radio
Connect your receiver to the provided terminals – as the Pulse control panel enclosure is non-metallic, external
antenna not necessarily required. Note that Remote Radio can be programmed to raise the door to the fully
open, or set limit position. Refer to the wiring diagram for further connection details. Remote radio transmitters
and receivers are available from iControls, please contact us for details.
Door Lock
These terminals are available to de-activate door functionality, whether it is a simple switch, or a sensor providing
a signal when the door is locked for the night. Another available option is connecting this to a programmable
timer relay to allow door operation for a pre-determined schedule. Refer to the wiring diagram for further
connection details. Contact IControls for information on their Door Lock Sensor Kit.
Trac Light
To install an LED stop and go light, use the provided terminals at the bottom of the board. The red connects to
the ‘R’ terminal, the green connects to the ‘G’ terminal and the common should be wired into the ‘+24’ terminal.
Ensure that you are using LED trac lights (not incandescent) with a maximum consumption of no more than
100mA. The trac light will stay red when the door is in motion or the closed position, and will be green in
the fully open position only. The red can also be programmed to flash when the door is in motion, and in
advance of close when using the closing timer (See Page 22 for futher details). The ‘Y’ terminal is for a secondary
flashing Amber LED beacon and/or audible signal to indicate when the door is in motion. While accessing the
Setup Menu, the trac lights will turn o, and the Amber beacon, if installed, will flash. LED Stop and Go Lights
from IControls are highly recommended, please contact us for details. Refer to the wiring diagram for further
connection details. Note: DO NOT USE INCANDESCENT SIGNALS WITH THIS OPERATOR. LED LIGHTS ONLY.
Output Relay Connections
NO and NC relay output connections are provided for interlocking with other material handling equipment (i.e.
dock leveller) or security/fire systems. These outputs can be programmed (see Output Relay Setup) to energize
when the door is at the Open or Closed Limit. Refer to the wiring diagram for further instructions.

12 13
WIRING DIAGRAMS

14 15

14 15

16 17

16 17

18 19
CAUTION!
STARTUP PROCEDURE
TESTING FOR DOOR SPRING BALANCE
THIS STEP MUST BE DONE BEFORE POWER IS CONNECTED.
The Pulse operator is intended for use only with balanced doors. Improperly balanced doors could significantly
aect the performance of the operator. We recommend that once the door and operator are completely installed
that you test the door’s balance prior to power up.
To do this, ensure that the batteries are connected, power is o, and attempt one full cycle up and down under
battery power (push and hold the OPEN button, and push and hold the CLOSE button). The door should travel at
a slow, steady pace upwards and downwards. If the door can achieve a full cycle under battery power, it is setup
properly for use with the Pulse operator. If the battery cannot move the door in either direction fully, the spring tension
on the door must be adjusted.
POWER UP
Apply power to the unit. The Control Panel LED Screen should light up and run a self-diagnostic. If LCD screen is not lit,
refer to Trouble Shooting on Page 25. Once it has run through its self-diagnostic, the screen will read ‘Door is Ready’.
DO NOT TRY TO OPEN THE DOOR AFTER INITIAL POWER UP - ACCESS STARTUP MENU ONLY!
STARTUP MENU & ACCESSING ALL MENU SELECTIONS
NOTE THAT ALL FACTORY MENU SETTINGS ARE RECOMMENDED FOR
SECTIONAL DOORS ONLY. CONTACT iCONTROLS FOR SETTINGS FOR OTHER
DOOR STYLES (i.e. Rolling Steel, etc.)
For access to the STARTUP MENU press and hold the STOP BUTTON FOR 10
SECONDS - do not release until STARTUP MENU appears on the screen. Once
accomplished, you can scroll between the various STARTUP MENU options by
pressing the OPEN and CLOSE buttons. Once you have reached a selection that
you would like to alter, press the STOP button. Use the OPEN and CLOSE buttons to
scroll/toggle between options within the selection, and then press STOP to save
your selection and return to the STARTUP MENU.
CLOSING TIMER
IT IS NOT RECOMMENDED TO SET THE CLOSING TIMER UNTIL AFTER THE UNIT HAS BEEN
FULLY TESTED.
The Closing Timer will automatically close the door aer opening by the preset
number of seconds that have been programmed using this STARTUP MENU option.
Once you have accessed this option, use the OPEN and CLOSE buttons to
increase or decrease the closing timer value in 1 second intervals. If it is not
required, ensure that the Closing Timer is set to OFF. If it is required, set it to any
number of seconds from 1 to 99. Remember that this is the number of seconds
that the door will remain open before automatically closing. Press the STOP
button to save the value and return to the SETUP MENU.
The Closing Timer will de-activate in the event that a reversing device fails, and
manual Push and Hold to Close protocols will apply to door closing operations.
Before applying power to the Pulse operator, ensure that the unit is firmly in positioned on
the door sha and securely fastened to the torque arm/bolt. Also that Limit brackets are in
place and that the encoder is properly fastened on the gearbox.

18 19
VOLTAGE RANGE
NOTE: USING AN INCORRECT VOLTAGE SETTING COULD LEAD TO THE
DOOR OPERATING AT AN UNSAFE SPEED.
This operator is designed to work with SINGLE PHASE voltages from 110-240Vac
(for 3 phase voltage, use optional external transformer). There are 2 available
settings, 110-130V or 208-240V, and proper selection for your installation MUST
to be made prior to operation. Failure to do so could result in damage to the
operator and door. To access this option, toggle between menu options using
the OPEN or CLOSE buttons until VOLTAGE SETUP appears on the screen. Then
press the STOP button to select. Press OPEN or CLOSE to toggle between Voltage
Selections. Press STOP to Save and return to the STARTUP MENU.
MOTOR POSITION
NOTE: NOT SETTING THE CORRECT MOTOR POSITION WILL RESULT IN THE
DOOR NOT CLOSING PROPERLY.
Factory default is LEFT SIDE. If the Operator is installed on the RIGHT SIDE, push the
STOP button to enter this menu setting, then toggle with the OPEN or CLOSE button
to change to RIGHT SIDE. To save your selection and exit to the STARTUP MENU
options, press the STOP button.
DOOR LIMITS
NOTE: PROGRAMMING OF LIMITS SHOULD BE PERFORMED BY TRAINED
PERSONNEL ONLY. THE ENCODER WILL RETAIN THESE LIMITS UNTIL RE
PROGRAMMED.
Press the STOP button to set the limits. Once selected, DOOR LIMITS heading will
appear with a prompt to ‘Push OPEN to Start'. Push the OPEN button, and the door
will open to the fully open position against the Limit Brackets. ENSURE THAT THE TOP
ROLLERS OF THE DOOR ARE RESTING AGAINST THE LIMIT BRACKETS. The Open Limit
now needs to be set.
SET OPEN LIMIT
Press CLOSE (OPEN functional should you overshoot desired position) to jog
the door to the desired Open Limit height. The Open Limit Setting Should be a
minimum oset of 3" from the Limit Bracket or Open Limit Switch. Press STOP
button to save Open Limit and advance to SET CLOSE LIMIT.
SET CLOSE LIMIT
From the Open Limit, jog to the desired Close position, using the CLOSE button
(OPEN available for fine tuning). Ensure that the door is properly sealed at the
bottom.
Press STOP button to save and return to STARTUP MENU.
SETTING DOOR SPEEDS
On initial set up please use the factory default MEDIUM speed. As noted below the Motor, Door and
Drum size may aect the opening speed of the door and the Medium setting may be all that is
required to achieve 24” per second opening speed
Please note that the Pulse has been developed with the same technology that is used in High Speed Door Operators.
While we have limited the maximum opening speed to ~24” per second for sectional doors (this is dependent on
the type of door and drum used) and maximum closing speed to ~16” per second, we recommend that you set the
speed to accommodate both your requirement, and the hardware of the door. To get the longest life out of your door,
and to maximize your allowable speed, we recommend Stainless Steel cables and nylon rollers be installed if they
are not already standard on your door.

20 21
OPENING SPEED
To access the Open Speed Settings, ensure you are in STARTUP MENU (see above
instructions), then toggle between options using the OPEN or CLOSE buttons until
Open Speed appears on the screen. Then press the STOP button to access and
macke changes.
The Pulse operator is factory equipped with 5 options of open speed settings,
designated as 1 (slowest) to 5 (fastest - approximately 24"/s). Toggle between
these 5 options by using the OPEN and/or CLOSE buttons, and press the Stop button once the desired selection
appears on the screen to save and return to the STARTUP menu.
CLOSING SPEED
To access the Closing Speed Settings, ensure you are in STARTUP MENU (see
above instructions), then toggle between options using the OPEN or CLOSE
buttons until Close Speed appears on the screen. Then press the STOP button to
select.
The Pulse operator is factory equipped with 5 options of close speed settings,
from 1(slowest) to 5 (fastest - approximately 16"/s). Toggle between these 5
options by using the OPEN and/or CLOSE buttons, and press the Stop button once
the desired selection appears on the screen to save and return to the STARTUP menu.
JOG MODE
To access the Jog Mode Setting, ensure you are in STARTUP MENU (see above
instructions), then toggle between options using the OPEN or CLOSE buttons until
Jog Mode appears on the screen. Then press the STOP button to begin using.
Jog Mode enables manual control of the door using the OPEN and CLOSE
buttons. During Jog Mode, all limits are de-activated, and push-hold protocols
are initiated. This selection can be used to test door functionality without the
encoder, ensure proper door balance, or as a method to operate the door under
power should the encoder malfunction. The door will travel in each direction
at the set OPEN SLOW SPEED and CLOSE SLOW SPEED (see Page 22), for safe
operation.
EXITING STARTUP MENU - CALIBRATION & TESTING
To exit from the Startup Menu, press and release the STOP button while STARTUP MENU appears on the LCD. If you
have saved changes to the operator speed, or have reset limits, you will be required to do a quick system calibration.
Screen prompts will provide real-time instruction on calibration requirements. See Page 22 for more detailed
information on Calibration.
Once Calibration is completed or if it was not required, the system will run a
quick diagnostic, and the LCD will read 'Door is Ready Press Open to Start'. This
prompt to open the door is in order to reset the encoder, and also appears
whenever there is a power reset. Once the door is opened (press the OPEN
button, door will rise at slow speed until it rests against Limit Brackets), normal
door function will resume. BEFORE OPERATING THE DOOR, ENSURE THAT THE DOOR
LIMIT BRACKETS (OR PUSHER SPRINGS OR LIMIT SWITCH) ARE IN PLACE, AND DOOR
LIMITS HAVE BEEN SET.
Testing of the door is now required. Observe whether the door is running smoothly and is stopping at the appropriate
limits. Ensure that the door is set at the required speeds, and test each reversing and activation device to confirm
their functionality.