ICS 695XL User manual

© 2015 ICS®, Blount International Inc. Specications are subject to
change without notice. REV071315 F/N 577452
695XL
OPERATOR MANUAL
WARNING: READ AND UNDERSTAND ALL SAFETY WARNINGS
AND ALL INSTRUCTIONS BEFORE YOU USE THIS EQUIPMENT.
Failure to follow the warnings and instructions may result in re, serious injury, or death.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE

© 2015 ICS®, Blount International Inc. Specications are subject to change
without notice. REV071315 F/N 577452
© 2015 ICS®, Blount International Inc. Specications are subject to change
without notice. REV071315 F/N 577452
695XL OPERATOR MANUAL
695XL OPERATOR MANUAL
2
3
This instruction manual contains translations of a manual drafted in English and
are provided to assist those who do not speak English as their rst language.
Being a technical writing, some terms may not have a like or equivalent meaning
as translated. Therefore, you should not rely on this translation, and should
cross-reference the English version, where relying on the translated instructions
could result in harm to your person or property.

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695XL OPERATOR MANUAL
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TABLE OF CONTENTS
SYMBOLS AND LABELS
ICS695XL NAMES AND TERMS
PRODUCT IDENTIFICATION
INTRODUCTION
SAFETY RULES
UNPACKING AND ASSEMBLY
FUELING
OPERATION
TRANSPORTING & STORING
MAINTENANCE
TROUBLESHOOTING
EMISSIONS
TECHNICAL SPECIFICATIONS
SERVICE CENTERS
DECLARATION OF CONFORMITY
4
8
10
11
12
16
23
26
36
37
45
47
49
50
51
Table of Contents

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695XL OPERATOR MANUAL
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SYMBOLS AND LABELS
THE FOLLOWING SYMBOLS ARE FOUND THROUGHOUT THIS MANUAL
AND/OR ON THE SAW AND ARE DESIGNED TO MAKE YOU AWARE OF POTENTIAL
HAZARDS OR UNSAFE PRACTICES.
Symbols & Labels
SAFETY ALERT
Indicates that the text that
follows explains a danger,
warning or caution.
READ INSTRUCTIONS
The original instruction manual
contains important safety and
operating information. Read and
follow the instructions carefully.
WEAR LONG PANTS
Wear long pants when operating
the saw.
WEAR FOOT PROTECTION
Wear appropriate closed-toe
boots when operating the saw.
WEAR HAND PROTECTION
Wear hand protection when
operating the saw.
KERF WIDTH
Do not insert tool into slot
narrower than chain.
VENTILLATION REQUIRED
Use tool in a well ventillated area
WEAR EYE, HEARING AND
RESPIRATORY PROTECTION
WEAR HEAD PROTECTION
Wear eye , hearing
and respiratory protection and a
protective helmet when
operating the saw.

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695XL OPERATOR MANUAL
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SYMBOLS AND LABELS
THE FOLLOWING SYMBOLS ARE FOUND THROUGHOUT THIS MANUAL
AND/OR ON THE SAW AND ARE DESIGNED TO MAKE YOU AWARE OF POTENTIAL
HAZARDS OR UNSAFE PRACTICES.
DO NOT USE A LADDER
Never stand on a ladder when
using the saw.
FIRE DANGER
Risk of re if warnings not
followed.
SLIPPERY SURFACE
Unsure footing can lead to
accidents.
ONE-HANDED HOLD
Do not operate the saw
with one hand.
SOUND POWER
Sound power level is 115 dB(A). BEWARE OF KICKBACK
Kickback can cause severe
injuries.
TWO-HANDED HOLD
Operate the saw with two hands,
securely gripping both handles
Symbols & Labels

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LABELS ON YOUR SAW
EMISSIONS LABEL
NAMEPLATE LABEL
Symbols & Labels
SAFETY LABEL
XXXXX = Saw number within production
batch in sequential order beginning with
00001
VV = Week number within the year (ie. 07)
ÅÅÅÅ = Year of Manufacture (ie. 2015)
LABEL SHOWN FOR REFERENCE ONLY
ICS 695XL
s/n ÅÅÅÅ VVXXXXX
967 29 09-01
Blount, Inc.
Portland, OR, USA
e5*97/68SH3G3*
2010/26*0152*00 (II)

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695XL OPERATOR MANUAL
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LABELS ON YOUR SAW
OPERATOR CONTROLS
Symbols & Labels
CHOKE CONTROL
MULTI-FUNCTION LEVER
DECOMPRESSION VALVE STARTER HANDLE
REFUELING PRIMER/PURGER BULB

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ICS695XL NAMES AND TERMS
Air box intake
The only entry point of air into the engine
Bar pad
The mounting pad on the powerhead that helps assure proper alignment of the
guidebar.
Bar slot
The slot feature on the guidebar that ts over the alignment block and bar stud.
Bystander safety zone
A 6 m (20 ft) circle around the operator that must remain free from bystanders,
children and pets.
Chain catcher
A device for retaining the chain if it breaks or derails.
Chain pitch
The distance between any three consecutive rivets on the chain divided by
two.
Chain tensioning screw
An adjustment screw used to set proper tension on the chain and compensate
for chain stretch from normal use.
Decompression valve
A device that relieves engine pressure to assist starting.
Front handle
The support handle located at or toward the front of the saw intended to be
gripped by the left hand.
Guidebar
A railed structure that supports and guides the chain. Sometimes simply called
the “bar”.
Kickback
The rapid backward and/or upward motion of the guidebar, occurring when the
chain near the top area of the nose of the guidebar contacts a foreign object or
snags in the workpiece.
Multi-function lever
A device for setting the choke and temporarily advancing the throttle in a
partially open position to aid starting.
Mud ap
A barrier to protect the operator from cutting debris and other projectiles.
Names & Terms

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695XL OPERATOR MANUAL
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Names & Terms
ICS695XL NAMES AND TERMS
On/O or “Stop” control
A control that allows the engine to run or causes the engine to stop.
Powerhead
A saw without the chain or guidebar.
Primer/Purger bulb
A device in the fuel system for supplying extra fuel or for evacuating air to aid
starting.
Pushback
The rapid backward motion of the guidebar, occurring when the chain on
the top straight portion of the guidebar contacts a foreign object or
snags in the workpiece.
Rear handle
The support handle located at or toward the rear of the saw intended to be
gripped by the right hand.
Rear hand guard:
A structural barrier at the bottom right side of the rear handle to protect the
operator in case the chain breaks or derails.
Side cover:
The component on the powerhead that covers the drive sprocket and directs
debris away from the operator during use.
Side cover nut:
The component on the side cover that secures the side cover and guidebar.
Throttle trigger lock-out
A device that prevents the unintentional operation of the throttle trigger until
manually released.
Throttle trigger
A mechanism that controls engine RPM.
WallWalker®
A device used as a fulcrum to provide mechanical advantage during cutting.
Water shut-o valve
A mechanism that controls water delivery and ow to the guidebar and chain.

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PRODUCT IDENTIFICATION
Product Identication
Air box intake
Bar slot
Decompression valve
Chain tensioning screw
Front handle
WallWalker®
Fuel filler cap
Multi-function lever
Mud flap
On/Off or Stop Control
Primer/Purger
Rear handle
Rear hand guard
Nameplate
Side cover
Side cover nut
Starter handle
Throttle trigger
lock-out
Throttle trigger
Water shut off valve
Bar stud
Chain catcher
Powerhead
Guidebar

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INTRODUCTION
The 695XL saw is designed to cut concrete, stone, and masonry when used with
the appropriate genuine ICS Diamond Chain. Ductile iron pipe may also be cut but
ONLY if using PowerGrit® Utility Saw Chain. This is a professional tool and
is solely intended for use by trained and experienced operators. A rst time
operator should obtain practical instruction before using the saw, as well as
reading and understanding this Operator’s Manual.
Local legislation and/or workplace standards may regulate the use of this saw.
Determine what regulations are applicable in the place you work before using
the saw.
Prop 65 statement:
California Proposition 65 (the Safe Drinking Water and Toxic Enforcement Act of
1986) refers to the California legislation that was intended by its authors to protect
California citizens and the State’s drinking water sources from chemicals known
to cause cancer, birth defects or other reproductive harm, and to inform citizens
about exposures to such chemicals. Proposition 65 requires businesses to notify
Californians about signicant amounts of chemicals in the products they purchase,
in their homes or workplaces, or that are released into the environment. By
providing this information, Proposition 65 enables Californians to make informed
decisions about protecting themselves from exposure to these chemicals.
Proposition 65 also prohibits California businesses from knowingly discharging
signicant amounts of listed chemicals into sources of drinking water.
The engine exhaust from this machine and some types of dust/debris created from
its normal operation may contain chemicals known to the State of California to
cause cancer, birth defects or other reproductive harm.
Introduction

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SAFETY RULES
To get the maximum benet from your saw, and assure maximum safety, be sure to
read this manual thoroughly and follow the safety instructions provided.
EXPLANATION OF WARNING LEVELS
IMPORTANT
Indicates a hazard with a medium level of risk which, if not avoided, could result in
death or serious injury.
Indicates a hazard with a low level of risk which, if not avoided, could result in minor
or moderate injury.
Indicates a potential situation exists which, if not avoided, may result in damage to
your saw or property.
Indicates a hazard with a high level of risk which, if not avoided, will result in death or
serious injury.
WARNING
W
CAUTION
DANGER
Safety Rules

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Safety Rules
HANDLING FUEL SAFELY
Check saw for fuel leaks before starting.
Check regularly for leaks from the fuel caps and fuel lines and do not start saw if
any leaks are found.
Avoid spilling fuel on yourself or on the saw.
Use only approved containers to transport and store fuel. If fuel is spilled on the
saw, wipe up the spillage and allow the rest to evaporate. If fuel is spilled on
yourself or your clothes, immediately remove contaminated clothing and wash any
part of your body that has contacted fuel with soap and warm water.
Fuel vapors are highly ammable.
Turn o the saw, lock the o/on switch in the “STOP” position, and allow the engine
to cool a few minutes before fueling. Do not smoke or refuel the saw in close
proximity to any ignition sources. Move the saw at least 3 m (10 ft) from the fueling
area before restarting it.
CAUTION
WORK AREA SAFETY
Keep children and bystanders away from work area.
Set up a well-marked safety zone with a roped boundary and clear signs to keep
bystanders at least 6 m (20 ft) away.
Remove or control slurry to prevent slippery conditions while cutting.
This saw uses water and can cause slippery surfaces due to the slurry
produced and/or freezing temperatures.
Drugs or alcohol can impair vision, dexterity, and judgment.
Do not operate the saw when tired or under the inuence of any substance.
Breathing exhaust gases can cause asphyxiation and carbon monoxide
poisoning in high concentrations.
Use the saw only in a well-ventilated area.
DANGER
CAUTION
Following are the basic instructions to assure work area safety.
WARNING
W
WARNING
W

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Safety Rules
PERSONAL SAFETY
Always wear protective clothing.
At a minimum always wear eye protection and/or face shield, hearing protection,
long sleeve shirt, long pants, closed toe shoes with non-slip soles, and gloves. In
many work situations, a hard hat and steel toed shoes may also be required. Avoid
loose tting clothing.
This saw can generate hazardous dust and vapors.
Determine the nature of the material you are going to cut before proceeding with
the job. Be especially aware of cutting materials containing silica and asbestos
as inhaling dust can result in respiratory disease. Be sure to use appropriate
respiratory protection designed to lter out microscopic particles. Be sure to use
adequate water pressure.
Over-exposure to vibration can lead to circulatory and/or nerve damage to the
extremities, especially in cold temperatures (Reynaud’s Disease).
If you experience tingling, numbness, pain or changes in skin color, particularly in
your ngers, hands or wrists, stop using the saw immediately. If the problem
persists, seek medical attention.
Following are the basic instructions to assure personal safety.
WARNING
W
Long-term exposure to noise can result in permanent hearing impairment.
Always wear approved hearing protection.
This machine produces an electromagnetic eld during operation.
This eld may under some circumstances interfere with active or passive medical
implants. To reduce the risk of serious or fatal injury, we recommend persons with
medical implants consult their physician and the medical implant manufacturer
before operating this machine.

© 2015 ICS®, Blount International Inc. Specications are subject to change
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Safety Rules
USING THE ICS SAW SAFELY
Following are the basic instructions to assure safe use of the saw. Also read and
understand additional safety precautions specic to the operation and
maintenance of the saw throughout this manual.
DO NOT operate the ICS saw with a saw chain or saw bar designed to cut
wood.
Using wood cutting saw chain on the ICS saw could result in severe injuries to
the operator or a bystander! Use ONLY the cutting attachments specied in this
manual on this saw.
DO NOT operate the saw with damaged, modied, broken, or missing
components.
Below safety features are designed to protect against contact with moving parts,
ejected debris, broken chain, thrown water, and concrete slurry.
• Side cover
• Mud ap
• Mud ap bracket (Chain Catcher)
• Rear hand guard
• Throttle trigger lock-out
Use only Genuine ICS replacement parts. Use of unauthorized aftermarket parts
may result in injury or damage to the saw.
DO NOT insert the guidebar into a slot narrower than the width of the chain.
Rapid pushback, kickback and/or chain breakage could result.
DO NOT operate the saw without an adequate water supply.
The integral water supply channels in the guidebar act to cool and lubricate the
cutting system as well as to suppress dust and debris generated during cutting.
Assure that the water supply is capable of delivering 1.5 bar (20 psi) pressure to the
saw at a minimum ow rate of 4 lpm (1 gpm).
DANGER
Never attempt to cut ductile iron pipe or similar pipe materials with the saw
unless using PowerGrit® Utility Saw Chain.
Using concrete saw chain in these applications can cause the chain to snag
abruptly in the cut which may result in chain breakage, pushback and/or kickback.
WARNING
W

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695XL OPERATOR MANUAL
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BOX CONTENTS
Minimum contents for all packages shown. Some packages also contain
guidebar and diamond chain.
See page 44 for listing of compatible guidebars and diamond chain.
Unpacking & Assembly
GUIDEBAR AND DIAMOND CHAIN
INSTALLATION & TENSIONING
Following are the basic instructions for guidebar and diamond chain installation
and tensioning.
Never perform any maintenance or adjustments on the saw while the engine is
running.
Be sure the on/o control is locked in the “STOP” position before proceeding.
Improper chain tension can lead to failure of the chain or derailing of the chain
o of the guidebar.
Check tension frequently and adjust if drive links of chain hang 18 mm (3/4 in) or
more below the guidebar groove
Always wear gloves when handling the bar and chain.
These components can develop sharp edges and cause cuts.
CAUTION
WARNING
W

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695XL OPERATOR MANUAL
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GUIDEBAR AND DIAMOND CHAIN
INSTALLATION & TENSIONING
Unpacking & Assembly
STEP 1
Loosen side cover nut and remove side cover.
STEP 2
Place guidebar slot over bar stud and alignment
block, ensuring even contact with bar pad.

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Unpacking & Assembly
GUIDEBAR AND DIAMOND CHAIN INSTALLATION & TENSIONING
STEP 3
Mount the diamond chain on the guidebar starting
at the drive sprocket and continue over the
guidebar nose.
NOTE: FORCE4® requires rim to be pulled outward
for chain installation.
STEP 4
Install the side cover and assure tensioning
adjustment pin engages in the mating hole in
the guidebar. Tighten side cover nut finger tight,
but do not fully tighten until chain is properly
tensioned.
NOTE: To ease assembly, turn tensioning screw
fully counterclockwise before installing side cover.

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GUIDEBAR AND DIAMOND CHAIN INSTALLATION & TENSIONING
Unpacking & Assembly
STEP 6
Check for proper tension by pulling the chain
around the bar by hand. If you cannot easily pull
by hand, the chain is too tight and needs to be
loosened slightly.
CAUTION: Be aware that the guidebar rails may
develop sharp edges over time so always pull the
diamond chain by the diamond segments.
STEP 5
Make sure all the drive links are inside the
guidebar groove then lift the bar nose and tension
the chain by turning the tensioning
screw clockwise.

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Unpacking & Assembly
GUIDEBAR AND DIAMOND CHAIN INSTALLATION & TENSIONING
STEP 7
Continue to lift up on the nose of the guidebar and
firmly tighten the side cover nut.
NOTE: Tighten the side cover nut to 27-33 Nm
(20-25 ft-lbs).
STEP 8
Correct chain tension is achieved when drive links
of chain hang just outside of the bar groove. Chain
should move freely around guidebar by hand.
CHAIN TOO TIGHT
CHAIN TOO LOOSE