ICS 695GC/F4 User manual

©2012 ICS - Blount Inc, Specications subject to change without notice. REV11272012 P/N 546529
695GC/F4
SERVICE MANUAL

©2012 ICS - Blount Inc, Specications subject to change without notice. REV11272012 P/N 546529
2
695GC/F4 SERVICE MANUAL TABLE OF CONTENTS
SERVICE MANUAL USE 3
1 TOOLS 4
2 SAW SPECIFICATIONS 5
3 SERIAL NUMBER LOCATION 6
4 SPARE PARTS DIAGRAM (TORQUE SPECIFICATIONS AND LOCTITE® APPLICATION) 7
5 AIR INTAKE 19
6 SPARK PLUG 20
7 SIDE COVER & TENSIONER 22
8 CLUTCH & RIM SPROCKET 24
9 STARTER SYSTEM 30
10 CARBURETOR REMOVAL 35
11 MUFFLER/W BAR STUD 39
12 MUFFLER/W BAR STUD 40
13 IGNITION MODULE 41
14 STOP SWITCH 42
15 WATER HOSE 44
16 CYLINDER & PISTON 45
17 BOTTOM GUARD/FRONT HANDLE 51
18 REAR HANDLE 53
19 FUEL TANK & COMPONENTS 57
20 CRANKCASE 63
21 CARBURETOR TUNING 77
22 IDLE SPEED ADJUSTMENT 80
23 TROUBLESHOOTING DIAGRAMS 81
24 TROUBLESHOOTING: FUEL SYSTEM 83
25 TROUBLESHOOTING: CRANKCASE LEAKS 87
APPENDIX
1. SPARK PLUG REFERENCE GUIDE 89
SECTION SECTION TITLE PAGE NUMBER

©2012 ICS - Blount Inc, Specications subject to change without notice. REV11272012 P/N 546529
3
695GC/F4 SERVICE MANUAL
SERVICE MANUAL USE
Service Manual Use
This manual contains all the technical information necessary for carrying out repairs on the
695GC/F4 saw. For safe, efficient work, it is of prime importance that the values indicated be
adhered to. Routine periodic maintenance is covered in the operator’s manual included with
each saw.
General Service Rules
• Always use the right tools for the job, otherwise components may be damaged.
• Use a plastic dead blow mallet to separate parts attached solidly to each other.
• Mark mating parts as a reassembly reference.
• Keep component parts together as a group. Assemble screws and nuts into appropriate
subgroups.
• When reassembling, clean all parts carefully, lubricate moving parts and replace all oil
seals, o-rings, gaskets, washers and self-locking nuts.
• For best results, use only original ICS®replacement parts.
General Recommendations
• Some procedures in this manual require the use of special tools. These are noted in the
service manual.
• Detailed carburetor maintenance and overhaul information is available in Walbro’s
Diaphragm Carburetor Service Manual. Walbro can be contacted at http:\\www.walbro.com
or by calling 1.989.872.2131.

©2012 ICS - Blount Inc, Specications subject to change without notice. REV11272012 P/N 546529 4
695GC/F4 SERVICE MANUAL 1. TOOLS
Key # Part No. Description
171541 Pressure Gauge Bulb
271543 Cylinder Assembly Clamps & Piston Stop
371565 Electronic Tachometer
473425 Fuel Tank Pressure Cap
5546191 Workshop Key Torx T27
6546192 Test Spark Plug
7546193 Air Gap Gauge
8546194 Flywheel Puller
9547277 Piston Stop
10 546196 Wrist Pin Punch
11 546197 Cylinder Seal, Exhaust
12 546198 Cylinder Seal, Inlet Port
13 546289 Puller, Sealing Ring
14 546291 Assembly Punch
15 546292 Universal Puller
16 546293 Grip Plate
17 546294 Bearing Puller
18 546295 Bearing Press
19 546307 Screwdriver, Idle
20 546659 Clutch Tool
not shown 70249 14T Bar Nose Sprocket Repair Kit (for 695GC)
not shown 530046 FORCE4™ Bar Nose Sprocket Repair Kit (for 695F4)
not shown 505882 2-Stroke Oil, 25:1 Mix, 5.2 oz. (158 ml) (6-pack)
not shown 505883 2-Stroke Oil, 25:1 Mix, 5.2 oz. (158 ml) (24-pack)
1
1716
13
18
14 15
1110
9876
5
4
32
12
19 20

©2012 ICS - Blount Inc, Specications subject to change without notice. REV11272012 P/N 546529 5
695GC/F4 SERVICE MANUAL
2. SPECIFICATIONS
Specifications
Engine Type 2-stroke, Air Cooled
Displacement 5.7 cu-in (94 cc)
Horsepower 6.4 hp (4.8 kW) @ 9000 rpm
Torque 50.4 in-lbs (5.7 Nm) @ 7,200 rpm
Engine Speed 9,300 +/- 150 rpm (max)
2,700 +/- 100 rpm (idle)
Piston ring gap (Maximum) .04 in/1.0mm
Weight 21 lbs (9.5 kg) powerhead only
Dimensions 18 in (46 cm) length
14 in (36 cm) height
12 in (30 cm) width
Carburetor Walbro RWJ-5A
Air Filtration Water resistant polyester
Starter Dust and water resistant
Ignition Special water resistant electronic ignition
Spark plug type NGK BPMR7A or Champion RCJ6Y
Electrode gap 0.020 in (0.5 mm)
Clutch Centrifugal, three shoe, three spring
Fuel Mix Ratio 25:1 (4%) gasoline-to-oil
Fuel Capacity 0.26 gallon (1 liter)
Water Supply Minimum 20 psi (1.5 bar)
Noise Level 112 dB(A) at 3 ft (1 m)
Vibration Level 3.9 m/s2 (front handle)
4.1 m/s2 (rear handle)

©2012 ICS - Blount Inc, Specications subject to change without notice. REV11272012 P/N 546529 6
695GC/F4 SERVICE MANUAL 3. SERIAL NUMBER LOCATION
3. This section shows the single location of the serial number.

©2012 ICS - Blount Inc, Specications subject to change without notice. REV11272012 P/N 546529 7
695GC/F4 SERVICE MANUAL
4. SPARE PARTS DIAGRAM
KEY DESCRIPTION TORQUE LOCTITE® PART NUMBER
Nm in‑lbs. 242
1STARTER COVER ASSEMBLY 544013
2STARTER PULLEY KIT 544127
3SCREW x543974
4 RECOIL SPRING 544021
5 STARTER CORD 544023
6 STARTER HANDLE 544024
7 SCREW 7 - 9 60 - 78 544012
8STARTER COVER SHIELD 544026
4. This section covers spare parts.
1
2
3
3
4
5
6
7
8
7
STARTER ASSEMBLY

©2012 ICS - Blount Inc, Specications subject to change without notice. REV11272012 P/N 546529
8
695GC/F4 SERVICE MANUAL
KEY DESCRIPTION TORQUE LOCTITE® PART NUMBER
Nm in‑lbs. 242
1STOP SWITCH SCREW x544030
2STOP SWITCH 544031
3STOP SWITCH CABLE 544032
4 SPARK PLUG CAP 544033
5 SPARK PLUG 544034
6 PROTECTIVE SLEEVE 544035
7 IGNITION MODULE 544036
8IGNITION MODULE SCREW 10 - 12 89 - 105 x544038
9 FLYWHEEL 544053
10 STARTER PAWL KIT (INCL. TWO OF EACH ITEM) 544125
11 FLYWHEEL WASHER 544058
12 FLYWHEEL NUT 25 - 30 216 - 264 544059
4. SPARE PARTS DIAGRAM
6
7
4
5
8
3
2
1
11
12
9
10
FLYWHEEL & IGNITION ASSEMBLY

©2012 ICS - Blount Inc, Specications subject to change without notice. REV11272012 P/N 546529 9
695GC/F4 SERVICE MANUAL
4. SPARE PARTS DIAGRAM
KEY DESCRIPTION TORQUE LOCTITE® PART NUMBER
Nm in‑lbs. 242
1 RETAINING RING 543905
2 SPLIT RETAINER 543906
3 SPACER 543907
4 695F4 FORCE4™ SPROCKET 525496
4 695GC RIM SPROCKET 70949
5 CLUTCH CUP 543909
6 NEEDLE BEARING 543910
7 BAR BRACKET SCREW x543911
8 CRANK CASE BOLT x543912
9 WALLWALKER®544130
10 WALLWALKER® SCREW 543920
11 WATER PIPE 543915
12 WATER PIPE SCREW x546548
13 BAR BRACKETS 543916
14 CLUTCH ASSEMBLY 547856
15 CLUTCH SPRING 543928
16 SHIELD 544137
14
15
5
1
3
6
2
4
11
7
8
9
13
16
10
12
CLUTCH ASSEMBLY & WALLWALKER®

©2012 ICS - Blount Inc, Specications subject to change without notice. REV11272012 P/N 546529
10
695GC/F4 SERVICE MANUAL
KEY DESCRIPTION TORQUE LOCTITE® PART NUMBER
Nm in‑lbs. 242
1SIDE COVER ASSEMBLY 543899
2SIDE COVER NUT 27 - 34 240 - 300 543900
3SIDE COVER NUT CIRCLIP 543901
4 TENSIONER COVER PLATE SCREW 543902
5 SCREW, SIDE COVER CAP x543903
6 TENSIONER 543904
4. SPARE PARTS DIAGRAM
1
2
3
4
5
6
5
5
SIDE COVER & TENSIONER ASSEMBLY

©2012 ICS - Blount Inc, Specications subject to change without notice. REV11272012 P/N 546529
11
695GC/F4 SERVICE MANUAL
KEY DESCRIPTION TORQUE LOCTITE® PART NUMBER
Nm in‑lbs. 242
1CYLINDER/MUFFLER SCREW 15 - 18 132 - 156 x543942
2PISTON/CYLINDER KIT 545873
3HEAT DEFLECTOR 543844
4 MUFFLER GASKET 543938
5 MUFFLER 543845
6 LOWER MUFFLER MOUNTING SCREW x543846
7 MUFFLER MOUNTING WASHER 543847
8DECOMPRESSION VALVE 543848
9 CYLINDER BASE GASKET 543937
10 NEEDLE BEARING 543949
11 MUFFLER MOUNT KIT 543950
12 GASKET KIT 543936
13 SEALING RING 543931
14 CRANKCASE GASKET 543933
4. SPARE PARTS DIAGRAM
1
1
1
2
3
4
5
6
7
8
9
10
1
1
1
13
14
4
9
11
4
7
6
1
1
12
13
CYLINDER & EXHAUST ASSEMBLIES

©2012 ICS - Blount Inc, Specications subject to change without notice. REV11272012 P/N 546529
12
695GC/F4 SERVICE MANUAL
KEY DESCRIPTION TORQUE LOCTITE® PART NUMBER
Nm in‑lbs. 242
1CRANKCASE ASSEMBLY 543929
2CRANKCASE SCREW 12 - 14 106 - 124 x543930
3SEALING RING 543931
4GUIDE PIN 543932
5CRANKCASE GASKET 543933
6MAIN BEARING 543934
7RUBBER BUSHING 543935
8GASKET KIT 543936
9CYLINDER BASE GASKET 543937
10 MUFFLER GASKET 543938
11 BAR STUD KIT x544129
12 BAR BRACKET NUT 543941
4. SPARE PARTS DIAGRAM
1
2
3
4
4
5
6
6
7
3
8
9
10
5
11
12
3
3
CRANKCASE ASSEMBLY

©2012 ICS - Blount Inc, Specications subject to change without notice. REV11272012 P/N 546529
13
695GC/F4 SERVICE MANUAL
KEY DESCRIPTION TORQUE LOCTITE® PART NUMBER
Nm in‑lbs. 242
1CRANKSHAFT ASSEMBLY 543952
2MAIN BEARING 543934
3CRANKSHAFT SHIELD 543953
4NEEDLE BEARING 543949
4. SPARE PARTS DIAGRAM
1
2
2
3
3
4
CRANKSHAFT ASSEMBLY

©2012 ICS - Blount Inc, Specications subject to change without notice. REV11272012 P/N 546529 14
695GC/F4 SERVICE MANUAL 4. SPARE PARTS DIAGRAM
KEY DESCRIPTION TORQUE LOCTITE® PART NUMBER
Nm in‑lbs. 242
1CRANKCASE W/PISTON & CYL COMPLETE 544121
1
COMPLETE ENGINE ASSEMBLY

©2012 ICS - Blount Inc, Specications subject to change without notice. REV11272012 P/N 546529 15
695GC/F4 SERVICE MANUAL
4. SPARE PARTS DIAGRAM
KEY DESCRIPTION TORQUE LOCTITE® PART NUMBER
Nm in‑lbs. 242
1INLET BOOT CLAMP 544069
2INLET BOOT 544070
3FLANGE 544071
4FLANGE CLUTCH SIDE SCREW x544072
5FLANGE BRACKET 544073
6SCREW x544065
7SEPARATOR PLATE 544074
8CARBURETOR (WALBRO RWJ-5A) 544075
9THROTTLE CABLE LEVER 544111
10 ADJUSTMENT GUIDE 544116
11 MANIFOLD BRACKET 544112
12 AIR INTAKE MANIFOLD 544113
13 AIR FILTER BRACKET 544114
14 CARBURETOR MOUNTING SCREW x544115
15 THROTTLE CABLE ASSEMBLY 543975
16 CHOKE LEVER 544117
17 CARBURETOR REPAIR KIT 544118
U
16
1
2
3
4
5
6
7
8
11
12
13
4
14
10
15
17
9
CARBURETOR & INTAKE ASSEMBLIES

©2012 ICS - Blount Inc, Specications subject to change without notice. REV11272012 P/N 546529 16
695GC/F4 SERVICE MANUAL 4. SPARE PARTS DIAGRAM
KEY DESCRIPTION TORQUE LOCTITE® PART NUMBER
Nm in‑lbs. 242
1FILTER COVER REAR SCREW 3.5 31 544060
2FILTER COVER FRONT SCREW 220 544061
3FILTER COVER 544062
4AIR INTAKE INSERT 544063
5AIR FILTER 544064
6CYLINDER COVER SCREW x544065
7CYLINDER COVER ASSEMBLY 544066
8CYLINDER COVER SEALS 544067
6
4
1
2
1
5
7
8
8
8
6
2
3
CYLINDER & AIR FILTER ASSEMBLIES

©2012 ICS - Blount Inc, Specications subject to change without notice. REV11272012 P/N 546529 17
695GC/F4 SERVICE MANUAL
4. SPARE PARTS DIAGRAM
KEY DESCRIPTION TORQUE LOCTITE® PART NUMBER
Nm in‑lbs. 242
1FUEL TANK ASSEMBLY 543812
2PARALLEL PIN 543813
3CABLE LEVER 543814
4THROTTLE LOCK OUT LEVER 543815
5REAR HANDLE COVER 543816
6CLIP 543818
7FUEL LINE 543993
8CHECK VALVE TUBE 543994
9CHECK VALVE 543969
10 HOSE CLAMP 543970
11 FUEL FILTER 543971
12 TANK VENT ASSEMBLY 544990
13 TANK VENT FITTING 544122
14 REAR HANDLE GROUND SUPPORT 543972
15 PURGE BULB 543973
16 REAR HANDLE SCREW 543974
17 THROTTLE CABLE ASSEMBLY 543975
18 THROTTLE TRIGGER 543976
19 TRIGGER SPRING 543977
20 PURGE BULB TUBE 543995
21 GROMMET 543978
22 GAS TANK CAP ASSEMBLY 543979
23 SHOCK ABSORBER SCREW x543981
24 SHOCK ABSORBER CLUTCH SIDE x543982
25 SHOCK ABSORBER FRONT x543983
26 SHOCK ABSORBER FLYWHEEL SIDE x543984
22
1
10
11
2
34
12
13
14
15
16
17
18
2 19
20
21
23
23
24
25
26
23
5
6
7
8
8
9(102mm)
(76mm)
FUEL TANK ASSEMBLY

©2012 ICS - Blount Inc, Specications subject to change without notice. REV11272012 P/N 546529
18
695GC/F4 SERVICE MANUAL 4. SPARE PARTS DIAGRAM
KEY DESCRIPTION TORQUE LOCTITE® PART NUMBER
Nm in‑lbs. 242
1WATER HOSE VALVE ASSEMBLY 543996
2HOSE HANGER 547969
3WATER HOSE WITH PROTECTIVE COVERING 543999
4CLAMP, WATER HOSE TUBE SIDE 544000
5CLAMP, WATER HOSE VALVE SIDE 544001
6FRONT HANDLE 544002
7SHOCK ABSORBER, FRONT HANDLE 544003
8SCREW, SHOCK ABSORBERS x543981
9CLIP, FRONT HANDLE 544008
10 SCREW, FRONT HANDLE x544009
11 GUARD FLAP 544010
12 BACKING PLATE, GUARD FLAP 544011
13 SCREW, GUARD FLAP x544012
1
3
5
2
6
7
11
12
9
9
10
8
10
13
13
10
4
WATER DELIVERY SYSTEM

©2012 ICS - Blount Inc, Specications subject to change without notice. REV11272012 P/N 546529 19
695GC/F4 SERVICE MANUAL
5. This section covers the removal, inspection, and assembly of the air intake.
5.2
Loosen air lter screw.
• Inspect air lter for dirt or damage.
• Replace with P/N 544064.
5. AIR INTAKE
5.1
Loosen the air lter cover screws and
remove the air lter cover.

©2012 ICS - Blount Inc, Specications subject to change without notice. REV11272012 P/N 546529
20
695GC/F4 SERVICE MANUAL 6. SPARK PLUG
6. This section covers the removal, inspection and installation of the spark plug.
6.1
Remove the spark plug cap.
6.2
Remove the spark plug.
6.3
Inspect spark plug.
• If it’s dirty, clean with a wire brush.
• Replace spark plug if fouled or
erroded. USE NGK BRMR7A or
Champion RCJ6Y.