IDEC PS5R-V Series User manual

1
Switching Power Supplies:
PS5R-V Series
STANDARDS COMPLIANCE
Applicable Standards Mark File No. or Organization
UL508
UL13101
ANSI/ISA 12.12.01
CS A C22.2 No.107.1
CSA C22.2 No.213
CSA C22.2 No.2231
UL/c-UL Listed
File No. E467154, E177168
EN60950-1
EN50178
EN61204-3
TÜV SÜD
EU Low Voltage Directive,
EMC Directive
SEMI F47 — EPRI
Note 1: PS5R-VB/VC/VD only
POWER SUPPLY PART NUMBERS
Output Capacity Part Number Input Voltage Output Voltage Output Current
10W PS5R-VB05
100 to 240V AC
(Voltage range: 85 to 264V AC /
100 to 370V DC)
5V 2.0A
15W PS5R-VB12 12V 1.3A
PS5R-VB24 24V 0.65A
30W PS5R-VC12 12V 2.5A
PS5R-VC24 24V 1.3A
60W PS5R-VD24 24V 2.5A
120W PS5R-VF24 24V 5.0A
Note 3: PS5R-VB only
Note 4: PS5R-VB/VC only
Use only for interpreting part numbers.
Do not use for developing part numbers.
Part Number Structure
PS5R - V  
Output Voltage
05: 5V3
12: 12V4
24: 24V
Output Capacity
B: 10W/15W
C: 30W
D: 60W
F: 120W
PRODUCT DESCRIPTION
Space saving DIN-rail mount switching
power supplies with global approvals for both
industrial and hazardous locations
KEY FEATURES
• Compact size preserves panel space
• Slim size (width):
22.5mm (10W/15W/30W)
36mm (60W)
46mm (120W )
• Universal Voltage Input:
85-264V AC/100-370V DC
• Wide operating temperature range
• Spring-up terminals accept ring & fork
terminals
• Approved for use in Class I Division 2
hazardous locations
• Can be installed in 6 directions
• DIN-rail or panel mount
• Overcurrent protection with auto-reset
• Meets SEMI F47 Sag Immunity (208V AC input)
• RoHS compliant
• Five-year factory warranty

2
SPECIFICATIONS
Model
5V DC output PS5R-VB05 ---
12V DC output PS5R-VB12 PS5R-VC12 - -
24V DC output PS5R-VB24 PS5R-VC24 PS5R-VD24 PS5R-VF24
Output Capacity 15W (5V Model is 10W) 30W 60W 120W
Input
Rated Input Voltage
(Single-phase two-wire)1100 to 240V AC
(Voltage range: 85 to 264V AC/100 to 370V DC) (Load ≤ 80% at 100-105V DC)
Frequency 50/60 Hz
Input Current (Typ.)
100V AC 5V: 0.25A
12V, 24V: 0.35A 0.7A 1.3A 1.4A
230V AC 5V: 0.14A
12V, 24V: 0.19A 0.3A 0.8A 0.7A
Inrush Current (Typ.) 100V AC 18A (Ta = 25°C, cold start)
230V AC 45A (Ta = 25°C, cold start)
Leakage Current 120V AC 0.5mA max.
230V AC 1.0mA max.
Efciency (Typ.)
(at rated output)2
100V AC 5V: 77%, 12V: 82%, 24V: 84% 12V: 83%, 24V: 85% 86% 88%
230V AC 5V: 73%, 12V: 80%, 24V: 81% 12V: 85%, 24V: 87% 86% 89%
Power Factor (Typ.) 100V AC — — — 0.99
230V AC ———0.92
Output
Rated Voltage/Current 5V/2.0A3, 12V/1.3A, 24V/0.65A 12V/2.5A, 24V/1.3A 24V/2.5A 24V/5A
Adjustable Voltage Range ±10%
Output Holding Time
(Typ.)
(at rated output)
100V AC 5V: 53ms, 12V: 34ms, 24V: 36ms 12V: 13ms, 24V: 15ms 13ms 30ms
230V AC
5V: 330ms
12V: 215ms
24V: 230ms
12V: 110ms
24V: 110ms 105ms 33ms
Start Time (at rated input and output)
500ms max. 600 ms max. 800 ms max. 700 ms max.
Rise Time (at rated input and output)
5V, 12V: 200ms max. 24V: 250ms max. 200ms max.
Regulation
Input Fluctuation 0.4% max.
Load Fluctuation 5V: 2.5% max. 12V, 24V: 1.0% max. 1.0% max.
Temperature Change 0.05%/oC max. (-10 to +65°C )
12V: 0.05%/°C max. (-10 to +50°C)
24V: 0.05%/°C max. (-10 to +55°C)
0.05%/C max. (-10 to +55°C ) 0.05%/°C max. (-25 to +55°C )
Ripple
(including noise)
5V: 8% p-p max. (-25 to -10°C)
12V:
6% p-p max. (-25 to -10°C)
24V:
4% p-p max. (-25 to -10°C)
12V:
6% p-p max. (-25 to -10°C)
24V:
4% p-p max. (-25 to -10°C)
4% p-p max. (-25 to -10oC) 4% p-p max. (-25 to -10°C)
5V: 5% p-p max. (-10 to +0°C)
12V: 2.5% p-p max. (-10 to +0°C)
24V: 1.5% p-p max. (-10 to +0°C)
12V: 2.5% p-p max. (-10 to +0oC)
24V:
1.5% p-p max. (-10 to +0°C)
1.5% p-p max. (-10 to +0°C) 1.5% p-p max. (-10 to +0°C)
5V: 2.5% p-p max. (0 to +65°C)
12V: 1.5% p-p max. (0 to +65°C)
24V: 1% p-p max. (0 to +65°C)
12V: 1.5% p-p max. (0 to +50°C)
24V: 1% p-p max. (0 to +55°C)
1% p-p max. (0 to +55°C) 1% p-p max. (0 to +55°C)
Overcurrent Protection
105% min. (auto reset)
Operation Indicator LED (green)
Dielectric
Strength
Between input and output terminals
3,000V AC, 1 minute
Between input and ground terminals
2,000V AC, 1 minute
Between output and ground terminals
500V AC, 1 minute
Insulation Resistance Between input and output terminals: 100M min. (500V DC megger)
Between input and ground terminals: 100M min. (500V DC megger)
Operating Temperature4–25 to +75°C –25 to +70°C –25 to +65°C
Operating Humidity 20 to 90% RH (no condensation)
Storage Temperature –25 to +75°C
Storage Humidity 20 to 90% RH (no condensation)
Vibration Resistance 10 to 55Hz, amplitude 0.375mm, 2 hours each in 3 axes
(when used with BNL6 end clips)
10 to 55Hz, amplitude 0.33mm, 2 hours each
in 3 axes
(when used with BNL6 end clips)
10 to 55Hz, amplitude 0.375mm, 2 hours
each in 3 axes (when used with BNL8
end clips)
10 to 55Hz, amplitude 0.21mm, 2 hours
each in 3 axes
(when used with BNL6 end clips)
10 to 55Hz, amplitude 0.375mm, 2 hours
each in 3 axes (when used with BNL8
end clips)
Shock Resistance 300 m/s2 (30G), 3 times each in 6 directions
Expected Life58 years minimum (at the rated input, 50% load, operating temperature +40°C, standard mounting direction)
EMC EMI EN61204-3 (Class B)
EMS EN61204-3 (industrial)
Safety Standards
UL508 (Listing), UL1310 Class 2 ANSI/ISA-12.12.01
CSA C22.2 No. 107.1, 213, 223
EN60950-1, EN50178
UL508 (Listing)
ANSI/ISA-12.12.01
CSA C22.2 No. 107.1, 213
EN60950-1, EN50178
Other Standard SEMI F47 (at 208V AC input only)
Degree of Protection IP20 (EN60529)
Dimensions (mm) 90H × 22.5W × 95D 95H × 36W × 108D 115H × 46W × 121D
Weight (approx.) 140g 150g 260g 470g
Terminal Screw M3.5
At normal temperature and humidity unless otherwise specied.
Note 1: DC input voltage is not subject to safety standards. When using on DC input, connect a fuse to the input terminal for DC input protection.
Note 2: Under stable state.
Note 3: PS5R-VB05 (5V DC/2.0A) is 10W (Up to 3.0A at Ta = 0 to 40°C. Not subject to safety standards above 2.0A.)
Note 4: See the output derating curves on page 3.
Note 5: Calculation of the expected life is based on the actual life of the aluminum electrolytic capacitor. The expected life depends on operating conditions.

3
CHARACTERISTICS
Operating Temperature vs. Output Current (Derating Curves)
Conditions: Natural air cooling (Operating temperature is the temperature around the switching power supply.)
PS5R-VB05, -VB12, -VB24 PS5R-VC12 PS5R-VC24
Mounting A
Mounting B, C, D, E, F
-30 -20 -10 0 10 20 30 40 50 60 70 80
0
10
20
30
40
50
60
70
80
90
100
Input Voltage:
85-100V AC
Output Current (%)
Operating Temperature (˚C)
-30 -20 -10 0 10 20 30 40 50 60 70 80
0
10
20
30
40
50
60
70
80
90
100 Mounting A
Mounting B, C, D, E, F
Input Voltage:
85-100V AC
Operating Temperature (˚C)
Output Current (%)
Mounting A, B
Mounting C
Mounting D, E, F
Input Voltage:
85-100V AC
-30 -20 -10 0 10 20 30 40 50 60 70 80
0
10
20
30
40
50
60
70
80
90
100
Operating Temperature (˚C)
Output Current (%)
PS5R-VD24 PS5R-VF24 Overcurrent Protection Characteristics
Mounting E
Input Voltage:
85-100V AC
Mounting F
-30 -20 -10 0 10 20 30 40 50 60 70 80
0
10
20
30
40
50
60
70
80
90
100
Mounting B, C, D
Mounting A
Operating Temperature (˚C)
Output Current (%)
Mounting F
Mounting C, E
-30 -20 -10 0 10 20 30 40 50 60 70 80
0
10
20
30
40
50
60
70
80
90
100
Mounting B, D
Mounting A
Operating Temperature (˚C)
Output Current (%)
-30
0 100 105 and over
0
100
Output Current (%)
Output Voltage (%)
Intermittent Operation
Operating Temperature Approved by Safety Standards
Part Number
UL508, CSA C22.2 No.107.1, ANSI/ISA12.12.01, EN60950-1, EN50178
Mounting A Mounting B Mounting C Mounting D Mounting E Mounting F
PS5R-VB05, -VB12, -VB24 65 60 60 60 60 60
PS5R-VC12 50 45 45 45 45 45
PS5R-VC24 55 55 50 45 45 45
PS5R-VD24 55 40 40 40 45 35
PS5R-VF24 55 40 45 40 45 35
MOUNTING STYLE
FRONT PANEL
PS5R-VB/VC PS5R-VD/VF
100 -240 VAC
INP UT
VR .
ADJ
ON
O U TP U T
L
INPUT 50/60Hz
VR.
ADJ
DC ON
N
-V
OUTPUT
+V
Marking Name Description
L, N AC Input Terminal Voltage range: 85 to 264V AC/100 to 370V DC
Ground Terminal Be sure to connect this terminal to a proper ground.
+V, –V DC Output Terminals +V: Positive output terminal
–V: Negative output terminal
VR.ADJ Output Voltage Adjustment Allows adjustment within ±10%.
Turning clockwise increases the output voltage.
Turning counterclockwise decreases the output voltage.
DC ON Operation Indicator (green) Illuminates when the output voltage is on.
Mounting A
(Vertical, standard)
Mounting B
(Upright)
Mounting C
(Left side up)
Mounting D
(Right side up)
Mounting E
(Upside down)
Mounting F
(Downward)
Up

4
DIMENSIONS (mm)
PS5R-VB/VC
PS9Z-5R1B
Panel Mounting Bracket
PS9Z-5R2B
Side-mount - Panel Mounting
Bracket
12
24.7
120 112
2-M4 or 2-M4.5 holes
102
110
62.9
44
2-M4 or 2-M4.5 holes
PS9Z-5R1C
Panel Mounting Bracket
PS9Z-5R1E
Panel Mounting Bracket
115 105
26
38
2-M4 or 2-ø4.5 holes
36
48
135 125
2-M4 or 2-ø4.5 holes
3.8
95
4.4 35.3 27.3
61.6
90
9.5
22.5
5-M3.5
Screw Terminal
8.2
12.2
PS5R-VF
5-M3.5
Screw Terminal
4.5 44.935.3
3.8
121
115
98 8.5
46
23
11.5 11.5
PS5R-VD
5-M3.5
Screw
Terminal 108
3.8
4.5 24.935.3
36
95 79 8
20
10 10
ACCESSORIES
Panel Mounting Bracket2
Applicable Switching Power Supply Part Number Remarks
PS5R-VB
PS5R-VC
PS9Z-5R1B —
PS9Z-5R2B For side mounting
PS5R-VD PS9Z-5R1C —
PS5R-VF PS9Z-5R1E —
Note 2: Used when installing on a panel directly.
DIN Rail (35mm-wide)
Length Part Number Material
1000mm BNDN1000 Aluminum
End Clip
Part Number
BNL6
BNL8

5
MTBF*
PS5R-VB: 900,000H minimum
MIL-HDBK-217FN2
PS5R-VC: 650,000H minimum
PS5R-VD: 450,000H minimum
PS5R-VF: 350,000H minimum
*MTBF stands for Mean Time Between Failure, which is calculated according to statistical
device failures, and indicates reliability of a device. It is the statistical representation of
the likelihood of the unit to fail and does not necessarily represent the expected life of a
product.
SAFETY PRECAUTIONS
The PS5R-V should be placed in a proper enclosure. It is designed to be used with general
electrical equipment and industrial electric devices
• Do not use switching power supplies with electric equipment whose malfunction or
inadvertent operation may damage the human body or life directly.
• Make sure that the input voltage and output current do not exceed the ratings. If the
input voltage and output current exceed the ratings, electric shock, fire, or malfunction
may occur.
• Do not touch the terminals of the switching power supply while input voltage is applied,
otherwise electric shock may occur.
• Provide the final product with protection against malfunction or damage that may be
caused by malfunction of the switching power supply.
• Operating temperatures should not exceed the ratings. Be sure to note the derating
characteristics. If the operating temperature exceeds the ratings, electric shock, fire, or
malfunction may occur.
• Blown fuses indicate that the internal circuits are damaged. Contact IDEC for repair. Do
not just replace the fuse and reoperate, otherwise electric shock, fire, or malfunction
may occur.
• Do not use the switching power supplies to charge rechargeable batteries.
• Do not overload or short-circuit the switching power supply for a long period of time,
otherwise the internal elements may be damaged.
• Do not disassemble, repair, or modify the power supplies, otherwise the high voltage
internal part may cause electric shock, fire, or malfunction.
• The fuse inside the PS5R-V switching power supply is for AC input. Use an external
fuse for DC input.
OPERATING INSTRUCTIONS
Notes for installation
• Do not close the top or bottom openings of the PS5R-V to allow for heat radiation by
convection.
• When mounting multiple PS5R-V switching power supplies side by side, maintain a
minimum of 10 mm clearance. Observe the derating curves in consideration of the
ambient temperature.
10mm minimum
• When the derating voltage may exceed the recommended value, provide forced air-
cooling.
• Make sure to wire the ground terminal correctly.
• For wiring, use wires of heat resistance of 60C or higher (PS5R-VB: 80C or higher).
Use copper wire of the following sizes, according to the rated current.
• Recommended wire size: AWG18 to 14
Note: Wires of the above size must be used to comply with UL508, CSA C22.2 No. 107.1.
Applicable crimp terminal (reference)
6.6 max.
4 max. 5.5 min.
ø3.6min.
• Recommended tightening torque of the input and output terminals is 1.0 to 1.3N·m
(0.8N·m for UL).
Mounting on DIN Rails
1. Use a 35mm-wide DIN rail.
2.Place the PS5R-V on the DIN rail as shown with input terminal side up (), and press the
PS5R-V towards the DIN rail (). Make sure that the PS5R-V is installed rmly.
3. Use BNL6 end clips to ensure power supplies do not slide off the end of the DIN rail. Use of
BNL8 end clips is recommended when excessive vibration or shock is anticipated.
Removal
• Insert a at screwdriver into the slot in the clamp, and pull out until it clicks (). The
lock mechanism is released and the PS5R-V can be removed (). When mounting the
PS5R-V again, push in the latch rst.
Mounting Removal
Clamp

©2015 IDEC Corporation. All Rights Reserved. PS9Y-DS500-0-CA 01/16 PDF only
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Installing a Panel Mounting Bracket






Latch
Latch
LOCK
LOCK
Panel Mounting Bracket (PS9Z-5R1)
Panel Mounting Bracket (PS9Z-5R2B)
Power
Supply
Power
Supply
Tab
Tab
Slot


LOCK
UNLOCK
LOCK
UNLOCK
Push in the latch to LOCK
position.
Install the tab on the panel
mounting bracket into the slot
on the power supply.
Install the brackets as shown
on the left.
Ensure that the panel mounting
bracket is locked by the latch.
Pull out the latch to
UNLOCK position.
Insert the tab on the panel
mounting bracket into the slot
on the power supply.
Push in the latch to LOCK
position.
Ensure that the panel mounting
bracket is locked by the latch.






Latch
Latch
LOCK
LOCK
Panel Mounting Bracket (PS9Z-5R1)
Panel Mounting Bracket (PS9Z-5R2B)
Power
Supply
Power
Supply
Tab
Tab
Slot


LOCK
UNLOCK
LOCK
UNLOCK
Push in the latch to LOCK
position.
Install the tab on the panel
mounting bracket into the slot
on the power supply.
Install the brackets as shown
on the left.
Ensure that the panel mounting
bracket is locked by the latch.
Pull out the latch to
UNLOCK position.
Insert the tab on the panel
mounting bracket into the slot
on the power supply.
Push in the latch to LOCK
position.
Ensure that the panel mounting
bracket is locked by the latch.
Adjustment of Output Voltage
The output voltage can be adjusted within ±10% of the rated output voltage by using the
VR.ADJ control on the front. Turning the VR.ADJ clockwise increases the output voltage. Turn-
ing the VR.ADJ counterclockwise decreases the output voltage.
Overcurrent Protection
The output voltage drops automatically when an overcurrent flows due to an overload or short
circuit. Normal voltage is automatically restored when the load returns to normal conditions.
Notes for Operation
• Output interruption may indicate blown fuses. Contact IDEC.
• The PS5R-V switching power supply contains an internal fuse for AC input. When using
DC input, install an external fuse. To avoid blown fuses, select a fuse in consideration of
the rated current of the internal fuse.
Rated Current of Internal Fuses
Part Number Internal Fuse
Rated Current
PS5R-VB/VC 2A
PS5R-VD/VF 4A
• Avoid overload and short-circuit for a long period of time, otherwise the internal ele-
ments may be damaged.
• DC input operation is not subject to safety standards.
Rust and Scratches on Metal parts
Bonded metal parts are used for the PS5R-V. Rust on the edge and scratches on the surfaces
may be developed depending on the storage condition, but the performance of the PS5R-V is
not affected.
Noise
Small acoustic noise inside the PS5R-V may be heard depending on the input voltage and load,
but the performance of the PS5R-V is not affected.
Series Operation
Series operation is allowed. Connect Schottky barrier diodes D as shown below. Select a
Schottky diode in consideration of the rated current. The diode’s reverse voltage must be higher
than the PS5R-V's output voltage.
L
D
D
N
L
N
+V
–V
L
N
+V
–V
Load
(a)
L
N
L
N
+V
–V
L
N
+V
–V
Load
Load
(b)
Parallel Operation
Parallel operation is not possible to increase the output capacity, because the inter-
nal elements and load may be damaged.
WARRANTY
IDEC warranties the PS5R-V switching power supply for a period of five years from the date of
shipment.
Scope
IDEC agrees to repair or replace the PS5R-V switching power supply if the product has been
operated under the following conditions. The maximum value of output capacity is within the
range shown in “Operating Temperature vs.
Output Current on page 3.
1. Average operating temperature (ambient temperature of switching power supply) is 40°C
maximum.
2. The load is 80% maximum.
3. Input voltage is the rated input voltage.
4. Standard mounting style
IDEC shall not be liable for other damages including consequential, contingent or incidental
damages. Warranty does not apply if the PS5R-V switching power supply was subject to:
1. Inappropriate handling, or operation beyond specifications.
2. Modification or repair by other than IDEC.
3. Failure caused by other than the PS5R-V switching power supply.
4. Failure caused by natural disasters.
Backup Operation
Backup operation is a connection method of two switching power supplies in parallel for emer-
gency. Normally one switching power supply has a sufficient output. If one switching power
supply fails, another one operates to continue the output. Make sure that the sum of power
consumption by load and diode is not greater than the rated wattage (rated voltage × rated
current) of one switching power supply.
−
INAC OUT
−
IN OUT
Load
D
D
Select a diode in consideration of:
Diode's current must be more than double the PS5R-V's output current. Take heat dissipation
into consideration.