IDEC HS6B Series User manual

B-1905-1(0)
INSTRUCTION SHEET - HS6B Series Safety Switch
( 1 / 4 )
2016.08
1Type
2Specifications and Ratings
Ratings approved by safety agencies
(1) TÜV ra ing
AC-15 240V/0.75A
DC-13 250V/0.27A
DC-13 30V/2.3A
(2) UL，c-UL rating
C300 0.75A, 240V ac, Pilot Duty
Q300 0.27A, 250V dc, Pilot Duty
(3) CCC rating
AC-15 240V/0.75A
DC-13 30V/2.3A
(4) KOSHA rating
AC-15 240V/0.75A
DC-13 250V/0.27A
Install the safety switch on the immovable machine or guard,
and install the actuator on the movable door. Do not install both
safety switch and actuator on the movable door, otherwise
failure will occur.
Note : When inserting an actuator into the slot, make sure to
arrange the shapes in the same direction, as shown
on the right.
Actuator Mounting Reference Position
As shown below, the mounting reference position of the actuator inserted into the
safety switch is: The actuator stop touches the safety switch lightly.
Note: After mounting the actuator, remove the actuator stop from the safety switch.
Actuator Mounting Tolerance
• Mounting tolerance of the actua-
tor is 1.0mm from the center of
the actuator to up, down, right,
and, left.
• Make sure the actuator can be
inserted into the entry slot without
any issue.
Door Stop
Door Stop
Safety Switch
HS9Z-A61
Actuator
HS9Z-A65, A66
Actuator
Actuator Stop
Safety Switch
Actuator Stop
* Make sure that a fast acting fuse for short-circuit protection trips before overheating of the wires.
Center
Safety Switch
±1.0mm
±1.0mm
3Mounting Examples
2.5A
300V
4kV
2000m maximum
3 (Inside2)
-40 to +80°C (no freezing)
45 to 85%RH (no condensation)
-25 to +70°C (no freezing)
Low Voltage Directive, Machinery Direc ive
IEC60204-1/ EN60204-1
GS-ET-15, UL508, CSA C22.2 No.14 GB14046 5
EN ISO / ISO14119, IEC60947-5-1, EN60947-5-1
Resistive load(AC-12)
Inductive load(AC-15)
Resistive load(DC-12)
Inductive load(DC-13)
Weight
Short-Circuit Protec ive Device
Conditional short circuit current
Contact Resistance
Direct Opening Force
Direct Opening Travel
Electrical Durability
Mechanical Durability
B10d
Vibration Resistance
Shock Resistance
Electric Shock Protec ion Class
‹Ue, Ie›
( Reference Values )
Contact Ratings
Thermal Current ‹Ith›
Rated Insulation voltage ‹Ui›
Impulse wi hstand voltage ‹Uimp›
Condition
Operating
Applicable Directives
Standards for Use
Applicable Standards
Operating Temperature
Operating Humidity
Storage Temperature
Pollution Degree
Altitude
AC
DC
30V
－
－
2.5A
2.3A
125V
2.5A
1.5A
1.1A
0.55A
250V
1.5A
0.75A
0 55A
0 27A
Approx. 120g (at HS6B-03B01)
250V AC,10A fast acting type fuse *
50A (250V)
300 mΩ maximum (Initial value, at cable length 1m)
60 N minimum
8 mm minimum
(1,200 operations / hour)
1,000,000 operations min. (AC/DC 24 100mA)
100,000 operations min. (AC-12 250V•1.5A)
1,000,000 operations minimum (GS-ET-15)
2,000,000 (EN ISO 13849-1 Annex C Table C.1)
Damage Limits: 30 Hz, half amplitude 1 5 mm
Operating Extremes: 5 to 55 Hz, half amplitude 0.5mm
Operating Extremes: 300m/s2, Damage Limits: 1 , 000m/s2
Class II (IEC61140)
Minimum Radius of Hinged Door
When using the safety switch for a hinged door, the minimum radius of the applicable
door is shown in the following figures.
• When using L-shaped actuator (HS9Z-A62)
• When using angle adjustable actuator (HS9Z-A65/HS9Z-A66)
• When using angle adjustable actuator (HS9Z-A65/HS9Z-A66)
When the center of the hinged door is
on the extension line of the actuator
mounting surfase.
When the center of the hinged door
is on the extension line of the contact
surface of actuator and safety switch.
Note: The figures shown above are based on the condition that the actuator enters
and exits the actuator entry slot smoothry when the door is closed or opened.
Since there may be deviation or dislocation of the hinged door, make sure of
correct operation in the actual application before installation.
Door
Hinge Door Hinge
HS9Z-A62
230mm
Minimum Radius
Minimum Radius
230mm
Door
Hinge Door Hinge
Minimum
Radius
Minimum
Radius
160mm
160mm
(Horizontal Adjustment) Door Hinge
Door Hinge
Door Hinge
Door Hinge
LABEL LABEL
70mm
Minimum Radius
70mm
Minimum
Radius
50mm
Minimum Radius
50mm
Minimum
Radius
HS9Z-A65
HS9Z-A66
(Vertical Adjustment) Door Hinge
Door Hinge
LABEL
Door Hinge
Door Hinge
LABEL
50mm
50mm
70mm
Minimum Radius
70mm
Minimum
Radius
HS9Z-A65
HS9Z-A66
Minimum Radius
Minimum
Radius
Interlocking device Type
/ the level of coded
Type 2 Interlocking device
/ low level coded actuator (EN ISO / ISO14119)
Operating Speed
Operating Frequency
0 05 to 1.0 m/s
1200 opera ions/hour
Degree of Protection IP67 (IEC60529)
Confirm that the delivered product is what you have ordered.
Read his instruction sheet to make sure of correct operation.
In this operating instruction sheet, safety precautions are categorized to Warning and
Caution:
Warning notices are used to emphasize that improper operation may cause severe
personal injury or death.
Caution notices are used where inattention might cause personal injury or damage to
equipment.
INSTRUCTION SHEET
Original Instructions
Safety Switch
HS6B Series
SAFETY PRECAUTIONS
CAUTION
WARNING
Contact Configuration
11:1NC-1NO
02:2NC
12:2NC-1NO
03:3NC
HS6B-11B01 HS9Z-A61
Safety switch Actuator
Cable Length
01:1m
03:3m
05:5m
61:Straight(Mainly for sliding doors)
62:L-shaped(Mainly for hinged doors)
65:Horizontal / Vertical Adjustment(Note)
66:Horizontal/ Vertical Adjustment(Note)
Note : Select an actuator that moves in the direction required by the hinged door and
safety switch.
* In order to verify if the product
you are interested in is certified
with the S mark, please check
the following section on our
website: "List of type numbers
certified with the S mark"
※

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INSTRUCTION SHEET - HS6B Series Safety Switch
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2016.08
• Actuator can move 2.1mm from the mounting position without affecting the contact
operation.
Deviation of
actuator position Deviation of door position ≤2.1mm
+
Recommended Screw Tightening Torque
Adjusting the Angle Adjustable (vertical/horizontal) Actuator
• Using the angle adjustment screw (M3 hexagon socket set screw), the actuator
angle can be adjusted up to 20°(refer to dimensions).
• The larger the actuator angle, the smaller the applicable radius of the door swing.
After installing the actuator, open the door. Then adjust the actuator angle so that the
actuator enters the entry slot of he safety switch properly.
• After adjusting the actuator angle, apply loctite or the like on the adjustment screw to
prevent loosening. Use screw locking agent that is compatible with the base material.
Base: PA66 (66 nylon) of glass reinforced grade
Angle adjustment screws: stainless steel
For mounting the safety switch (M4 screw) *1
For mounting the actuator (M4 screw) *1
Screw Tightening Torque
1.0 to 1.5N•m
1.0 to 1.5N•m
Name or Use
2.1mm
HS9Z-A61, HS9Z-A62 ACTUATOR
• When there is a displacement of safety switch and actuator, the actuator may hit the
entry lot of safety switch hardly, thus damaging the entry slot and actuator. The
rubber cushions on the HS9Z actuator prevent the actuator from damaging the entry
slit by absorbing the shock with movement flexibility. Do not, however, exert exces-
sive shocks, otherwise the failure of safety switch may be caused.
• The rubber cushions may deteriorate depending on the operatiing environment and
conditions. Immediately replace the deformed or crasked rubber cushions with new
ones.
5Contact Operation
Identification of wire
• The identification of wire is made by the color and white line printed on the wire.
No.
1
2
3
4
5
6
Color of Insulator
Orange / White
Blue / White
Brown / White
Brown
Blue
Orange
Specifications of cable
• UL style 2464, 6c×No.20AWG, ( 80°C 300V )
Dummy Insulator (black)
Jacket
Colored Insulator
Identification of terminal numbers
• When wiring, the identification of terminal number on each contact is made by
colored wire.
• The following shows a safety (main) contact and an auxiliary contact for three
contacts and two contacts types.
• When wiring, cut unnecessary wires such as dummy insulator (black) and / or
unused wire to avoid incorrect wiring.
2NC
3NC
1NC-1NO
2NC-1NO
11
33
12
34
BU
OG
BU / W
OG / W
BU
OG
BU / W
OG / W
11
31
12
32
11
21
31
12
22
32
11
21
33
12
22
34
BU / W
BN / W
OG / W
BU
BN
OG
BU / W
BN / W
OG / W
BU
BN
OG
4Precautions for Operation
Installation
• Do not apply an excessive shock to the safety switch
when opening or closing the door. A shock to the
safety switch exceeding 1,000 m/s2may cause
failure.
• Provide a door guide, and ensure that force is applied
on the safety switch only in the actuator insertion
direction.
• Entry of foreign objects in the actuator entry slot may
affect the mechanism of the switch and cause a
breakdown. If the operating atmosphere is contaminated, use a protective cover to
prevent the entry of foreign objects into the switch through the actuator entry slots.
• Make sure to install the product in a place where it cannot be damaged. Make sure
to conduct a proper risk assessment evaluation before using the product, and use a
shield or a cover to protect the product if need be.
• Do not fasten and loosen the conduit at the bottom of the safety switch.
• When wiring, make sure that liquid such as water and oil dose not intrude from the
tip of cable.
• When bending cable at wiring, secure the cable radius of 40mm at the minimum.
• Be sure to use the dedicated actuator only, and do not operate the HS6B safety
switch with anything other than the dedicated actuator. Otherwise, the safety of the
system may not be maintained.
Minimum Radius
40mm
Conduit
*1 When the torque is not enough to recommended screw tightening torque, make
sure that the screw do not become loose by using adhesive sealants etc. to
keep right operation and mounting positioning.
CAUTION
6Wiring
Contact Configuration and Operation
1NC-1NO
HS6B-11□
HS6B-02□
HS6B-12□
HS6B-03□
Contact Configuration Contact OperationType
2NC
2NC-1NO
3NC
11
33
12
34
11
21
31
12
22
32
11
21
33
12
22
34
11
31
12
32
11-12
33-34
11-12
31-32
11-12
21-22
33-34
11-12
21-22
31-32
(Actuator Completely Inserted) (Actuator Pulled Out)
0 8 (Actuator Mounting Reference Position)
0 Approx. 5.8 Approx. 28.2
(Travel: mm)
Approx. 5.5
: Contact closed : Contact open
WARNING
• Turn off the power to the safety switch before starting installation, removal, wiring,
maintenance, and inspection on the safety switch. Failure to turn power off may
cause electrical shocks or fire hazard.
• Do not disassemble or modify the switch. Also do not attempt to disable the safety
switch function, otherwise a breakdown or an accident will result.
CAUTION
• HS6B Series Safety Switches are Type 2 low-level coded interlocking devices (EN
ISO / ISO14119). The following system installation & mounting instructions are EN
ISO / ISO14119 requirements to prevent function failure from the interlock switch.
1. Using permanent fixing methods (e.g. welding, rivets, special screws...etc) to
prevent dismantling or de-positioning of the interlock device. However, perma-
nent fixing methods are not an adequate solution if you expect the interlock
device to fail during the machinery lifetime, or if you need to replace the prod-
uct in quick manner. In these situations, o her measures (see 2.) should be put
in place to reduce the risks of function failure.
2. At least one of the following measures should be applied to prevent function
failure.
(1)Mounting the interlock device in a place out of reach from workers
(2) Using shielding protection to prevent physical obstruction of the device
(3)Mounting the interlock device in a hidden position

d vice

(4) Integrate status monitoring & cycling testing of the device to the control
system to prevent product failure.
• Regardress of door types, do not use the safety switch as a door stop. Install a
mechanical door stop at the end of the door to protect the safety switch against an
excessive force.
• Mount the actuator so that it will not hit the operator when the door is open,
otherwise injury may be caused.
• Pay attention to the management of spare actuator. Safety function of door safety
switch will be lost in case the spare actuator is inserted into the safety switch.
Ensure that the actuator is firmly fastened to the door (welding, rivet, special
screw) in the appropriate location, so that the actuator cannot be removed easily.
• Do not cut or remodel the actuator, otherwise failure will occur.
• If multiple safety components are wired in series, the Performance Level to EN
ISO 13849-1 will be reduced due to the restricted error detection under certain
circumstance.
• The entire concept of the control system, in which the safety component is
integrated, must be validated to EN ISO 13849-2.

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INSTRUCTION SHEET - HS6B Series Safety Switch
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2016.08
7Example of wiring Diagram realizing Safety Category
S1: HS6B-12 Safety Switch
S2: Starting Switch (HW Series Momentary)
S3: Safety limit Switch
ESC: Outside start condi ion
K3, 4: Safety Contactor
F1: Outside fuse of safety relay module at power supply line
Note: Use the monitoring device(Safety relay module) provided the capavility to
detect a cross short circuit. The insulation of the cable has to wi hstand
environmental influences. If a control device other than the one shown in the
draft is used, the used control device has to be equipped with a cross short
circuit monitor.
Output Circuit Output Circuit
One of the example of
the circuit ; Safety
relay module, HR1S-AF
series manufactured
by DEC CORPORATION
One of the example of
the circuit ; Safety
relay module, HR1S-AF
series manufactured
by IDEC CORPORATION
Example of a circuit diagram for Safety Category 4
(attainable PL = e)
Example of a circuit diagram for Safety Category 3
(attainable PL = d)
(Condition 1: To apply he fault exclusion of mechanical structural parts including he actuator
→ Make sure to use the product within the product specification range described in this
manual and the version of the manual provided with the product.)
(Condition 2: Documentation of he reason for the machine/equipment manufacturer to have
applied the fault exclusion based on ISO13849-1, ISO13849-2 or IEC62061.)
DC24V
F1
K4
K3
DC0V
S1 S1
12
11
HR1S-AF Safety relay module
13
14
ESC
K4
K3 S2
S33 S34 13 23A1
S11
S22
14 24
A2
S12 S21
34
33
DC24V
F1
K4
K3
DC0V
13
14
ESC
K4
K3 S2
S3
1
2
HR1S-AF Safety relay module
S33 S34 13 23A1
S11
S22
14 24
A2
S12 S21
22
21
12
11
34
33
22
21
L1(+)
N(−)
L1(+)
N(−)
Used as open/close
monitor of guard
Used as open/close
monitor of guard
Guard Open Guard Open
HS9Z-A61 Actuator HS9Z-A61 Actuator
HS6B-12
Safety Switch HS6B-12 Safety Switch

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INSTRUCTION SHEET - HS6B Series Safety Switch
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2016.08
8Dimensions
*2 The actuator stop is used
when adjusting the actuator
position. Remove after the
actuator position is deter-
mined.
*3 The direction of adjustable
angle can be changed (verti-
cal or horizontal) by changing
the insertion direction of the
joint (white plastic part). See
the figures below. Do not lose
the joints. Actuators do not
operate normally without a joint.
Joint
(Horizontal Adjustment) (Vertical Adjustment)
Factory defalut
(Supplied)
(Supplied)
(Supplied with actuator)
(Supplied with actuator)
(Supplied with actuator)
(Supplied wi h actuator)
13 28.2
7.5
2.5
15
34
25
16.8
5.5
2
20°
R2.1
20°
0.8
1.2 3.5
25
20°
20°
Type:HS6B-□
Slot Plug (Supplied)
Note: Use the slot plug attached
to the safety switch to close
the unused actuator entry slot.
Safety Switch Mounting Hole Layout
(Can be installed either frontwards or
backwards)
2-M4 Screws
(Φ4.3 or M4 Tap)
Actuator
Stop *2
Actuator
Stop*2
Type:HS9Z-A61
Type:HS9Z-A62
Type:HS9Z-A65
Type:HS9Z-A66
Joint
Joint
Actuator Stop *2
(Horizontal Adjustment)
(Horizontal Adjustment) (Vertical Adjustment)
Angle Adjusting Screw
(M3 Hexagon Socket Set Screw)
Actuator Stop *2
Actuator Stop *2
Actuator Mounting Hole Layout
(Horizontal / Vertical Adjustment)
2-M4 Screws
(Φ4.3 or M4 Tap)
Actuator Mounting Hole Layout
(Straight, L-shaped)
2-M4 Screws
(Φ4.3 or M4 Tap)
Angle Adjusting Screw
(M3 Hexagon Socket Set Screw)
Angle Adjusting Screw
(M3 Hexagon Socket Set Screw)
Note: HS9Z-A65 and HS9Z-A66 are different in he insertion direction of the metal
key(180°).
Factory defalut *3
(Vertical Adjustment)
Angle Adjusting Screw
(M4 Holes)
Base
Base
Actuator Stop *2
(M3 Hexagon Socket Set Screw)
Factory defalut *3
9Precaution for Disposal
Dispose of HS6B Safety Switch as an industrial waste.
http://www.idec.com
Manufacturer: IDEC CORP.
2-6-64 Nishimiyahara Yodogawa-ku, Osaka 532-0004, Japan
EU Authorized Representative: IDEC Elektrotechnik GmbH
Heselstuecken 8, D-22453 Hamburg, Germany
DECLARATION OF CONFORMITY
We, IDEC CORPORATION 2-6-64, Nishimiyahara Yodogawa-ku,Osaka 532-0004, Japan declare
under our sole responsibility that the product:
Description: Safety Switch
Model No: HS6B
to which this declaration relates is in conformity with the EC Directive on the following standard(s)
or other normative document(s). In case of alteration of the product, not agreed upon by us, this
declaration will lose its validity.
Applicable EC Directive : Low Voltage Directive (2014/35/EU)
Machinery Directive (2006/42/EC)
Applicable Standard(s) : EN 60947-5-1,GS-ET-19
Accessories dimensions
Dimensions
15
10.1
10.4
5 5
1
30.8
R2.2
(9)
78
(30.1±1)
30
1
( )14 50.8
35
0.8
(12.6±1)
0.8
(5)
20
(58)
(41.4)
22.6±1
0.8
40.1±1
(21.4)
(14)
(5)
0.8
20 to 22
35.9 28.2
(8.4)
14
3.5 1.2
2-Φ4.3
2-Φ9
14 15
14
28.2
1.2
14
13.1
(8.4)
3.5
34
14
2-Φ4.3
2-Φ9
(Supplied with actuator)
Actuator Stop *2
When installed on the door (5)
When installed on
the door (33 8)
When installed on
he door (5)