INLINE CHEMICAL HEATER OPERATION / MAINTENANCE MANUAL CONTENTS
CONTENTS
1INTRODUCTION...........................................................................................................3
1.1 INTENDED USE AND AUDIENCE.....................................................................4
1.2 HEATER SIZING................................................................................................4
2SAFETY........................................................................................................................6
2.1 SAFETY PRECAUTIONS...................................................................................6
2.1.a General Safety.......................................................................................6
2.2 SAFETY MESSAGE CONVENTIONS ...............................................................7
2.2.a Caution ..................................................................................................7
2.2.b Warning .................................................................................................7
2.2.c Danger...................................................................................................7
2.3 HEATER INTERLOCKS.....................................................................................7
2.3.a Leak Sensor...........................................................................................7
2.3.b Element Over-Temperature Protection .................................................8
2.3.c Liquid Over-Temperature Protection.....................................................8
2.3.d Internal Over-Temperature Protection...................................................9
2.3.e Liquid Level Sensor Interlock ................................................................9
3INSTALLATION..........................................................................................................10
3.1 UTILITY REQUIREMENTS ..............................................................................12
3.2 UNPACKING ....................................................................................................12
3.3 ORIENTATION.................................................................................................12
3.4 FLUID CONNECTIONS....................................................................................12
3.4.a Inlet & Outlet........................................................................................12
3.4.b Liquid Drain..........................................................................................13
3.5 ELECTRICAL CONNECTIONS........................................................................13
4OPERATION...............................................................................................................14
4.1 GENERAL.........................................................................................................14
4.2 LIQUID START-UP...........................................................................................14
4.3 TEMPERATURE CONTROL............................................................................15
4.4 SHUT DOWN....................................................................................................15
5MAINTENANCE..........................................................................................................17
5.1 SPARE PARTS.................................................................................................17
5.2 PREVENTIVE MAINTENANCE SCHEDULE...................................................17
5.3 REMOVAL AND REPLACEMENT INSTRUCTIONS.......................................17
5.3.a Heater Replacement............................................................................17
5.3.b Heater Decommissioning ....................................................................17
5.3.c Heater Disposal...................................................................................17
6TROUBLESHOOTING................................................................................................18
6.1 IRREGULAR TEMPERATURE CONTROL......................................................18
6.2 HEATER ELEMENT CHECK ...........................................................................18
6.3 INTERLOCK SENSORS ..................................................................................19
7WIRING SCHEMATIC ................................................................................................20
8OPTIONS....................................................................................................................22
8.1 FLUID CONNECTIONS (IDA04V208SB08AA):...............................................22
8.2 LEAK SENSOR (IDA04V208SB08AA):............................................................22
8.3 INTERLOCK TEMPERATURE SENSORS (IDA04V208SB08AA): .................22
9WARRANTY AND EXCLUSIONS..............................................................................23
10 CONTACT INFORMATION........................................................................................24
10.1 GENERAL CONTACT INFORMATION............................................................24
10.2 TECHNICAL SUPPORT...................................................................................24
10.3 REGIONAL REPRESENTATIVES...................................................................24
